HomeSeer Technologies 13 SEER User Manual

USER’S MANUAL AND INSTALLATION INSTRUCTIONS
13 SEER
Single Package Air Conditioner
Single Package Air Conditioner
IMPORTANT
Read this owner information to become familiar with the capabilities and use of your appliance. Keep this with literature on other appliances where you have easy access to it in the future. If a problem occurs, check the instructions and follow recommendations given. If these suggestions don’t eliminate your problem, call your installing contractor or distributor in your area.
INTRODUCTION
Most any air conditioner will keep you cool. Our air conditioner was designed to do it effi ciently. Effi ciency means less cost to you while keeping you comfortable.
WHY YOUR AIR CONDITIONER WORKS SO WELL, SO QUIETLY
1. Air is cooled by a large evaporator coil. Moisture is also removed from the air by this same coil.
2. Air is then delivered through the main duct, via registers, into your home.
3. Return air is drawn through the return register.
4. This air enters the unit, passes through the evaporator coil, is cooled and dehumidi­fi ed. Then the cycle begins again.
SECTION 1. OWNER INFORMATION
make sure it’s working right, clean or change fi lters and make any needed adjustments.
OPERATING INSTRUCTIONS
To Turn On Air Conditioner
If you have a heating/cooling thermostat:
1. Set the system switch to “Cool.”
2. Set the thermostat at the temperature level you desire.
3. Turn the power on. Your air conditioner should start as soon as room temperature rises above the setting on the thermostat.
If you have one thermostat for heating and another for cooling, they must be interlocked to prevent simultaneous operation (See Figure 1):
1. Turn the heating thermostat to its lowest possible setting.
2. If the cooling thermostat has an “On/Off” switch, turn it “On.”
3. Set the cooling thermostat to the desired temperature.
4. Turn the power on. Your air conditioner should start when room temperature ex­ceeds the thermostat setting.
To Shut Off Air Conditioner
If you have a heating/cooling thermostat:
1. Turn the system switch to “Heat” or “Off.”
2. Turn the thermostat to the desired heating temperature setting.
3. If you are turning your air conditioner off for the winter or an extended period, shut off the power to the air conditioner.
If you have one thermostat for heating
and another for cooling, they must be interlocked to prevent simultaneous operation (See Figure 1):
1. Turn your cooling thermostat “Off” or to its highest setting.
2. Turn the heating thermostat to the desired temperature.
3. If you are turning your air conditioner off for the winter or an extended period, shut off the power to the air conditioner.
In addition, follow these simple rules:
1. Never run your system without fi lter. If you do, the cooling coils will get dirty and may become clogged.
2. Set your thermostat at the comfort level you wish -- and then leave it alone. Let it control the operation of the air conditioning system. If you get chilly, turn it up a degree at a time until comfort is restored.
3. It takes longer for an air conditioner to cool your dwelling than it does for your furnace to heat it. So . . . don’t turn the unit on and expect a dramatic drop in temperature, at least not right away. If your home is hot and humid, the temperature will drop slowly.
4. Check your fi lters every ten days in summer to see if they are dirty. To keep them clean, use a mild solution of detergent and water on washable types. Replace non washable fi lters.
5. Keep your outdoor condenser coil clean. You can hose it down when it gets dirty.
If your air conditioner isn’t working:
1. Make sure the fuses are not blown or that your circuit breakers are on.
2. See that your thermostat is set at the desired temperature and that your system’s switch is on “Cool.”
3. For free air fl ow, make sure your return register is not covered and that the fi lter is clean.
4. Check the outdoor condenser coil and make sure it is clean and not clogged with grass or leaves.
If your air conditioner still isn’t working, call your nearest distributor.
Cooling
Thermostat
R
Double Throw
Double Pole Switch
Furnace
Thermostat
R
BEFORE YOU CALL A SERVICEMAN
Let your serviceman check your system at the start of each air conditioning season. He will
2
To Air Conditioner
To Furnace
Figure 1. Thermostat Interlock System
SECTION 2. INSTALLER INFORMATION
GENERAL
Read the following instructions completely before performing the installation.
These instructions are for the use of qualifi ed personnel specially trained and experienced in the installation of this type of equipment and related system components. Some states require installation and service personnel to be licensed. Unqualifi ed individuals should not attempt to interpret these instructions or install this equipment.
is any question concerning the power supply, contact the local power company.
Inspecting Equipment: All units are securely packed at the time of shipment and, upon arrival, should be carefully inspected for damage. Claims for damage (apparent or concealed) should be fi led immediately with the carrier.
INSTALLATION
1. SELECT THE BEST LOCATION FOR THE AIR COND ITIONING UNIT
IMPORTANT: DO NOT PLACE UNIT UNDER THE HOME.
The single packaged air conditioners are de­signed for outdoor installation only and can be readily connected into the high static duct system of a home. The only connections needed for installation are the supply and return ducts, the line voltage, and thermostat wiring. A complete air conditioning system typically consists of:
• Single Package Air Conditioner
• Home Fittings Kit
• Unit Fittings Kit
• Thermostat
The single package air conditioner is completely assembled, factory wired, and factory run tested. The units are ready for easy and immediate installation.
PRE-INSTALLATION CHECK
Before any installation is attempted, the cool­ing load of the area to be conditioned must be calculated and a system of the proper capacity selected. It is recommended that the area to be conditioned be completely insulated and vapor sealed.
The installer should comply with all local codes and regulations which govern the installation of this type of equipment. Local codes and regulations take precedence over any recom­mendations contained in these instructions. Consult local building codes and the National Electrical Code (ANSI CI) for special installation requirements.
• Select a solid, level position, preferably on a
concrete slab, slightly above the grade level, and parallel to the home.
• The hot condenser air must be discharged
up and away from the home, and if possible, in a direction with the prevailing wind.
• Do not place the unit in a confi ned space.
• If practical, place the air conditioner where it
and the ducts will be shaded from the after­noon sun when the heat load is greatest.
• Try to select a site for the unit that is as close
as possible to the proposed return grille loca­tion.
• Keep in mind that the length of the supply and
return ducts should be kept to a minimum with no sharp radiused bends.
2. UNPACK THE UNIT
It is recommended that the unit be unpacked at the installation site to minimize damage due to handling.
CAUTION:
Do not tip the unit on its side. Oil may enter the compressor cylinders and cause starting trouble. If unit has been set on its side, restore to upright position and do not run for several hours. Then run unit for a few seconds. Do this three or four times with fi ve minutes between runs.
The electrical supply should be checked to de­termine if adequate power is available. If there
a. Remove the bands from around the unit. b. Unfold the top and bottom cap fl anges. c. Carefully remove the top cap and tube.
3
6 ft.
24"
12"
12"
Figure 2. Minimum Unit Clearances
3. INSTALL THE RETURN AND SUPPLY AIR FITTINGS ON THE UNIT
The supply and return fi ttings are included with select models. If supplied, the duct fi ttings are shipped in the supply duct. They attach to the unit openings with a fl ange and bead arrangement, secured with two sheet metal screws. Note: For ease of access, install fi tting before positioning unit in fi nal location.
SUPPLY DUCT
Position the supply duct collar, if supplied, so the edge of the unit opening fi ts between the fl ange and the bead. Overlap the collar ends keeping the small screw holes underneath. Align the holes in the crimped area and install one screw.
Note: It may be necessary to loosen the four screws that hold the transition duct in order to install the supply fi tting. Re-tighten when instal­lation is complete.
Tap collar as necessary to ensure engagement with unit opening and install second screw. Tighten fi rst screw. Rotate collar clockwise so joint is near three o’clock position.
RETURN DUCT
Align the 14” return duct slots with the holes in the collar and install two screws. Position the collar over the opening and align the four notches in the collar with the four dimples in the panel. Using self-drilling screws (10-16x.5) attach the collar to the rear panel.
4. LOCATING AND INSTALLING THE RE­TURN AIR ASSEMBLY
To avoid complications, locate and install the return air assembly fi rst. The return air box with grille and fi lter (Figure 4) should not be located in heavy traffi c areas like hallways or center of rooms. A good spot is in a corner or under a table, if a minimum two inch clearance is available. If desired, the return opening can be located inside a closet with louvered doors that have an open area equal to or greater than the 12” x 20” grille furnished. The return air grille can be placed in the wall of a closet and the air ducted into the fi lter box through a boxed-in area at the closet fl oor level. Make sure the fi lter is readily accessible.
After determining the location of the return air opening, start the installation from under the home by cutting a small hole in the fi ber under­board to determine how the fl oor joist location will affect cutting the opening needed for the box. Floor joists generally are located on 16” centers, leaving 14-3/8” between joists. After measuring the return air box (approximately 12-1/4” x 14­1/4”), cut the hole through the fl oor so that the box will fi t between the fl oor joists. Care should be taken when cutting through carpeting to avoid snags. In most installations it will be necessary to cut a similar hole in the fi berboard directly under the hole in the fl oor. However, if the fl oor is more
Transition Duct Screws
Supply Air
14” Duct Dimples
Return Air
Figure 3. Return and Supply Air Fittings Figure 4. Return Air Box
4
than ten inches deep, it will only be necessary to cut a hole for the collar on the return air box or for the insulated duct.
Set the box into the opening and fasten with screws or nails. Put the fi lter and return air grille in place.
5. LOCATING AND INSTALLING THE SUPPLY DAMPER(S)
Figure 5. Supply Damper
CAUTION:
When a home is not equipped with a make-ready kit means must be pro­vided to prevent simultaneous opera­tion of the heating and cooling units. A heat/cool thermostat is available for this purpose.
When installing this air conditioning system in conjunction with a furnace, a damper must be installed in the fur­nace base assembly to prevent cold air being discharged around the heat exchanger. Damage to the heat ex­changer and asphyxiation may occur if a damper is not installed.
Check with the furnace manufacturer for damper requirements. Failure to install the required furnace damper may invalidate code agency listing and limited warranty on the furnace.
if the damp
over all tabs fl at on the inside of the heat duct. Seal the opening between the fi berboard and damper or fl exible duct.
DUCTING SYSTEM
DUCT REQUIREMENTS
The supply duct system, including the number and type of registers, will have much more ef­fect on the performance of an air conditioning system than any other factor. The duct must be suffi ciently large to conduct an adequate amount of air to each register.
THE AIR CONDITIONING OUTPUT OF THE SYSTEM WILL NOT COOL THE HOME IF THE AIR IS LOST TO THE OUTSIDE THROUGH LEAKS IN THE DUCT SYSTEM. ALSO, DUCTS WHICH ARE COLLAPSED OR RESTRICTED BY FOREIGN OBJECTS WILL PREVENT ADEQUATE AIR FLOW.
Note: For highly resistive duct systems it may be necessary to add an additional return air duct and or supply to achieve maximum performance and prevent coil icing and refrigerant fl ood back.
When locating the supply damper(s), carefully check fl oor joists and frame members that could interfere with the installation of the damper or fl exible duct. Ideally, the damper should be located in the bottom of the main duct, forward of center of the home, at least three feet from the nearest register. The round supply opening in the slanted side of the damper should face the side of the home where the air conditioner is located. To locate the center of the heat duct, fi rst cut a small hole in the fi berboard below the duct at the desired location. After locating the duct center, cut a hole approximately 3/4” larger than the damper opening in the fi berboard. Cut a 9-1/8” x 13-1/8” hole in the duct and bend over all tabs fl at on the inside of the heat duct. After inserting the damper into the duct, bend
CONNECTING THE RETURN AND SUPPLY AIR FLEXIBLE DUCTS
a. The supply duct for all units is twelve inches
in diameter. The return duct is 14” diameter for all air conditioning units.
b. The fl exible ducts can be connected to the
corresponding fi ttings with the clamps pro­vided with the ducts. Note: All connections should be leak tight or a loss in cooling capacity will result.
c. The fl exible ducts may be cut to the required
length, see instructions packed with duct. Keep all ducts as short and straight as pos­sible. Avoid sharp bends.
d. Ducts may be spliced with sheet metal
sleeves and clamps. (See Ducting Instal­lation Accessories below.)
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