Homelite UT905700 Owner's Manual

OPERATOR’S MANUAL

MANUEL D’UTILISATION
MANUAL DEL OPERADOR

5700 WATT GENERATOR

Générateur de 5 700 watts
Generador 5 700 watts

UT905700 Series

Série UT905700
Serie UT905700

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ON

OFF

NEUTRAL BONDED

NEUTRE RELIÉ
CONECTADO A TIERRA

Your generator has been engineered and manufactured to our high standard for dependability, ease of operation, and op­erator safety. When properly cared for, it will give you years of rugged, trouble-free performance.

DANGER: You WILL be KILLED or SERIOUSLY HURT if you do not follow the instructions in this operator’s

manual.

Thank you for your purchase.

SAVE THIS MANUAL FOR FUTURE REFERENCE

Ce générateur a été conçu et fabriqué conformément à nos
strictes normes de fiabilité, de simplicité d’emploi et de sécurité
d’utilisation. Correctement entretenu, il vous donnera des années
de fonctionnement robuste et sans problème.

DANGER : Le non-respect des instructions fournies

dans ce manuel d’utilisation entraînera des BLESSURES
GRAVES, voire MORTELLES.

Su nuevo generador ha sido diseñado y fabricado de conformidad
con estrictas normas para brindar fiabilidad, facilidad de uso y
seguridad para el operador. Con el debido cuidado, le brindará
muchos años de sólido y eficiente funcionamiento.

PELIGRO: El incumplimiento de las instrucciones en

este manual del operador puede CAUSARLE LA MUERTE O
LESIONARLE GRAVEMENTE.

Merci de votre achat.

CONSERVER CE MANUEL POUR

FUTURE RÉFÉRENCE

Le agradecemos su compra.

GUARDE ESTE MANUAL PARA

FUTURAS CONSULTAS

See this fold-out section for all of the figures referenced in the

operator’s manual.

Consulter l’encart à volets afin d’examiner toutes les figures

mentionnées dans le manuel d’utilisation.

Consulte esta sección desplegable para ver todas las figuras a las que

se hace referencia en el manual del operador.

Fig. 1

E

F

G

N

D

H

I

C

ON

K

OFF

B

A

J

P

Q

M

L

O

A - Recoil starter grip (poignée du démarreur à rappel, mango del arrancador

retráctil)
B - Air filter (filtre à air, filtro de aire)
C - Choke lever (levier d’étrangleur, palanca del anegador)
D - Handle lock pin (goupille de blocage de la poignée, pasador de seguro

del mango)
E - Fuel cap (bouchon de carburant, tapa del tanque)
F - Fuel tank (réservoir de carburant, tanque de combustible)
G - 120V AC 20 amp receptacles (prises 120 V C.A. 20 A,

120 V de CA 20 A receptáculos)
H - AC circuit breaker (disjoncteur de C.A., disyuntor de circuito de CA)

I - 240V AC 30 amp receptacle (prise 240V C.A. 30 A,

240V de CA 30 A receptáculo)
J - Cord retainers (retenues de cordon, retén para el cordón)
K - Engine switch (commutateur du moteur, interruptor del motor)
L

- Oil cap/dipstick (bouchon/jauge d’huile, tapa de relleno de aceite/varilla
medidora de aceite)

M - Oil drain plug (huiler le bouchon d’égout, tapón de drenaje del aceite)
N - Handle (poignée, mango)
O

- Ground terminal (borne de terre, terminal de conexión a tierra)
P - Fuel valve (robinet de carburant, válvula de combustible)
Q - Muffler (silencieux, silenciador)

ii

Fig. 2

Fig. 3

4

5

7

3

2

6

15

1

8

14

19

9

10

13

20

16

12

11

18

17

Fig. 4

A

E

D

F
G

Fig. 5

A

C

B

D

E

F

G

B

A - Socket wrench (7/16 in., 1/2 in. and 9/16 in.)

[clé à douille (7/16 po, 1/2 po, et 9/16 po),
llave de casquillo (7/16 pulg., 1/2 pulg., y
9/16 pulg.)]

B - Combination wrench (7/16 in., 1/2 in. and

9/16 in.) [clé mixte (7/16 po, 1/2 po, et
9/16 po), llave combinación (7/16 pulg., 1/2
pulg., y 9/16 pulg.]

C

B

A

A - Flange nut (écrou à épaulement, tuerca de

brida)

B - Frame support with foot (support de cadre

avec pied, soporte del armazón con pie)
C - Frame (cadre, armazón)
D - Washer (rondella, arandela)
E - Bolt (boulon, perno)
F - Nut (écrou, tuerca)
G - Washer (rondelle, arandela)
H - Rubber foot (patin en caoutchouc, pie de

goma)
I - Bolt (boulon, perno)

H

I

A - Lock nut (écrou frein, tuerca de bloqueo)
B - U-bracket (support en U, soporte en “U”)
C - Washer (rondelle, arandela)
D - Wheel (roue, rueda)
E - Wheel spacer (écarteur de roue, espaciador

de rueda)
F - Washer (rondelle, arandela)
G - Bolt (boulon, perno)

Fig. 6

C

B

A

D

E

A - Handle (poignée, mango)
B - Bolt (boulon, perno)
C - Spacer (separador, espaciador)
D - Washer (rondelle, arandela)
E - Lock nut (écrou frein, tuerca de bloqueo)

iii

OFF

Fig. 7

B

A

A - Lanyard (bracelet, correa)
B - Handle lock pin (goupille de blocage de la

poignée, pasador de seguro del mango)

C - Frame (cadre, amrazón)

Fig. 8

D

C

C

Fig. 10

A

A - Fuel cap (bouchon de carburant, tapa del

tanque de combustible)

B - Fuel tank (réservoir de carburant, tanque de

combustable)

C - Engine switch (interrupteur du moteur,

interruptor del motor)

B

C

ON

OFF

Fig. 11

Fig. 12

A

B

A - Choke lever (lever d’entranglement, palanca

del anegador)
B - Run (marche, funcionamiento)
C - Start (démarrar, arranque)

C

Fig. 13

B

C

A

A - Handle lock pin (goupille de blocage de la

poignée, pasador de seguro del mange)
B - Hole (trou, agujero)
C - Handle (poignée, mango)
D - Frame (cadre, armazón)

B

Fig. 9

A

A - Oil cap/dipstick (bouchon/ jauge d’huile,

tapa de relleno de aceite/varilla medidora de
aceite)

OFF

(C)
ON

(D)

OFF

A

B

A - Fuel valve (robinet de carburant, válvula de

combustible)

B - Recoil starter grip (poignée de démarreur à

rappel, mango del arrancador retráctil)
C - On (marche, encendido)
D - Off (arrêt, apagado)

A

A - Air filter cover (couvercle du filtre à air, tapa del

filtro de aire)
B - Screws (vis, tornillos)
C - Filter element (élément du filtre, elemento

de filtro)
D - Air filter unit (unité de filtre à air, unidad del

filtro de aire)

B

D

iv

120/240V AC/CA

Fig. 14

OFF

120V AC/CA

Retainer

A

B

CIRCUIT BREAKER

DISYUNTOR

120V AC/CA

Cord

Cord

Retainer

A - Oil drain plug (huiler le bouchon d’égout,

tapón de drenaje del aceite)

B - Oil cap/dipstick (bouchon/ jauge d’huile,

tapa de relleno de aceite/varilla medidora de
aceite)

Fig. 17

A

B

(D)

OFF

A - Fuel line (conduite de carburant, conducto

de combustible)
B - Petcock (robinet de carburant, llave de purga)
C - Fuel valve (robinet de carburant, válvula de

combustible)
D - Off (arrêt, apagado)
E - On (marche, encendido)

C

(E)

OFF

ON

Fig. 18

Fig. 19

B

A

A - Fuel line (conduites de carburant, conducto

de combustible)

B - Fuel filter (Filtre à carburant, filtro de

combustible)

Fig. 15

A

B

A - Spark plug (bougie, bujía)
B - Spark plug cap (capuchon de bougie, tapa de

la bujía)

Fig. 16

A

A - Carburetor drain screw (vis de vidange

du carburateur, tornillo de drenaje del
carburador)

v

TABLE OF CONTENTS



Introduction .................................................................................................................................................................... 2



Important Safety Instructions .....................................................................................................................................3-4



Specific Safety Rules ..................................................................................................................................................... 4



Symbols ...................................................................................................................................................................... 5-7



Electrical .....................................................................................................................................................................8-9



Features ...................................................................................................................................................................... 10



Assembly ................................................................................................................................................................11-12



Operation ................................................................................................................................................................ 13-14



Maintenance ...........................................................................................................................................................15-17



Troubleshooting ...........................................................................................................................................................18



Warranty .................................................................................................................................................................. 19-20



Parts Ordering / Service..................................................................................................................................Back Page

INTRODUCTION

This product has many features for making its use more pleasant and enjoyable. Safety, performance, and dependability
have been given top priority in the design of this product, making it easy to maintain and operate.

DANGER:

GROUNDING THE GENERATOR

To reduce the risk of shock or electrocution, generator must be properly
grounded. The nut and ground terminal on the frame must always be
used to connect the generator to a suitable ground source. The ground
path should be made with #8 size wire. Connect the terminal of the
ground wire between the lock washer and the nut, and tighten the nut
fully. Connect the other end of the wire securely to a suitable ground
source.

The National Electric Code contains several practical ways in which to
establish a good ground source. If a steel or iron rod is used, it should
be at least 5/8 in. diameter, and if a nonferrous rod is used, it should be
at least 1/2 in. diameter and be listed as material for grounding. Drive the
rod or pipe to a depth of 8 ft. If a rock bottom is encountered less than
4 ft. down, bury the rod or pipe in a trench.

All electrical tools and appliances operated from this generator must be properly grounded by use of a third wire or
be “Double Insulated.”

It is recommended to:

1. Use electrical devices with 3-prong grounded plugs.

2. Use an extension cord with a 3-pole receptacle and a 3-prong plug at opposite ends to ensure continuity of the
ground protection from the generator to the appliance.

Check and adhere to all applicable federal, state, and local regulations relating to grounding specifications. Consult a
qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as
to whether the generator is properly grounded.

Page 2 — English

IMPORTANT SAFETY INSTRUCTIONS

DANGER:

Carbon Monoxide. Using a generator indoors WILL KILL

YOU IN MINUTES.
Generator exhaust contains high levels of carbon mon-

oxide (CO), a poisonous gas you cannot see or smell. If
you can smell the generator exhaust, you are breathing
CO. But even if you cannot smell the exhaust, you could
be breathing CO.

 Never use a generator inside homes, garages, crawl-

spaces, or other partly enclosed areas. Deadly levels
of carbon monoxide can build up in these areas. Us­ing a fan or opening windows and doors does NOT
supply enough fresh air.

 ONLY use a generator outdoors and far away from

open windows, doors, and vents. These openings
can pull in generator exhaust.

Even when you use a generator correctly, CO may leak
into the home. ALWAYS use a battery-powered or bat­tery-backup CO alarm in the home.

If you start to feel sick, dizzy, or weak after the generator
has been running, move to fresh air RIGHT AWAY. See a
doctor. You could have carbon monoxide poisoning.

WARNING:

Read and understand all instructions. Failure to follow

all instructions listed below may result in electrocution,
fire, and/or carbon monoxide poisoning, which will cause
death or serious injury.

WARNING:

National Electric Code requires generator to be grounded
to an approved earth ground. Before using the ground
terminal, consult a qualified electrician, electrical inspec­tor, or local agency having jurisdiction for local codes
or ordinances that apply to the intended use of the
generator.

SAVE THESE INSTRUCTIONS

This manual contains important instructions for this prodiuct
that should be followed during installation and maintenance
of the generator and batteries.

Do not connect to a building’s electrical system unless



the generator and transfer switch have been properly
installed and the electrical output has been verified by
a qualified electrician. The connection must isolate the
generator power from utility power and must comply
with all applicable laws and electrical codes.

 Do not allow children or untrained individuals to use this

unit.

 Never start or run the engine inside a closed or partially

enclosed area. Breathing exhaust fumes will kill you.

 Keep all bystanders, children, and pets at least 10 feet

away.

 Wear sturdy and dry shoes or boots. Do not operate while

barefoot.

 Do not operate generator when you are tired or under the

influence of drugs, alcohol, or medication.

 Keep all parts of your body away from any moving parts

and all hot surfaces of the unit.

 Do not touch bare wire or receptacles.
 Do not use generator with electrical cords which are

worn, frayed, bare, or otherwise damaged.

 Before storing, allow the engine to cool and drain fuel

from the unit.

 Do not operate or store the generator in rain, snow, or

wet weather.

 Store the generator in a well-ventilated area with the

fuel tank empty. Fuel should not be stored near the
generator.

 Empty fuel tank, close fuel valve, and restrain the unit

from moving before transporting in a vehicle.

 Allow engine to cool for five minutes before refueling.
 To reduce the risk of fire and burn injury, handle fuel with

care. It is highly flammable.

 Do not smoke while handling fuel.
 Store fuel in a container approved for gasoline.
 Position the unit on level ground, stop engine, and allow

to cool before refueling.

 Loosen fuel cap slowly to release pressure and to keep

fuel from escaping around the cap.

 Tighten the fuel cap securely after refueling.
 Wipe spilled fuel from the unit.
 Never attempt to burn off spilled fuel under any circum-

stances.

 Generators vibrate in normal use. During and after the

use of the generator, inspect the generator as well as
extension cords and power supply cords connected to
it for damage resulting from vibration. Have damaged
items repaired or replaced as necessary. Do not use plugs
or cords that show signs of damage such as broken or
cracked insulation or damaged blades.

 For power outages, permanently installed stationary gen-

erators are better suited for providing back-up power to
the home. Even a properly connected portable generator
can become overloaded. This may result in overheating
or stressing the generator components, possibly leading
to generator failure.

Page 3 — English

IMPORTANT SAFETY INSTRUCTIONS

 Use only authorized replacement parts and accessories

and follow instructions in the Maintenance section of this
manual. Use of unauthorized parts or failure to follow
maintenance instructions may create a risk of shock or
injury.

SPECIFIC SAFETY RULES

WARNING:

When this generator is used to supply a building
wiring system: generator must be installed by a quali-

fied electrician and connected to a transfer switch as
a separately derived system in accordance with NFPA
70, National Electrical Code. The generator shall be
connected through a transfer switch that switches all
conductors other than the equipment grounding con­ductor. The frame of the generator shall be connected to
an approved grounding electrode. Failure to isolate the
generator from power utility can result in death or injury
to electric utility workers.

 Do not use this generator to provide power for emergency

medical equipment or life support devices.

 Exhaust contains poisonous carbon monoxide, a color-

less, odorless gas. Breathing exhaust can cause loss
of consciousness and can lead to death. If running in a
confined or partially-enclosed area, the air may contain
a dangerous amount of carbon monoxide. To keep ex­haust fumes from building up, always provide adequate
ventilation.

 Always use a battery-powered carbon monoxide detec-

tor when running the generator. If you begin to feel sick,
dizzy, or weak while using the generator, shut it off and
get to fresh air immediately. See a doctor. You may have
carbon monoxide poisoning.

 Place the generator on a flat, stable surface.

 Operate in a well-ventilated, well-lit area isolated from

working areas to avoid noise interference.

 Operating the generator in wet conditions could result in

electrocution. Keep the unit dry.

 Keep the generator a minimum of 3 feet away from all

types of combustible material.

 Do not operate generator near hazardous material.

 Do not operate generator at a gas or natural gas filling

station.

 Do not touch the muffler or cylinder during or immedi-

ately after use; they are HOT and will cause burn injury.

 Maintain the unit per maintenance instructions in this

Operator’s Manual.

 Inspect the unit before each use for loose fasteners, fuel

leaks, etc. Replace damaged parts.

 This generator has a neutral bonded condition. This

means the system ground is connected electrically to
the AC neutral wire.

 Do not allow the generator’s gas tank to overflow when

filling. Fill to 1 in. below the top neck of the gasoline tank
to allow for fuel expansion. Check the ventilation hole
inside the fuel tank cap for debris. Do not block the vent.

 Do not smoke when filling the generator with gasoline.

 Shut down the engine and allow to cool completely be-

fore adding gasoline or lubricant to the generator.

 Do not remove the oil dipstick or the fuel tank cap when

the engine is running.

 Pay close attention to all safety labels located on the

generator.

 Keep children a minimum of 10 feet away from the gen-

erator at all times.

 The unit operates best in temperatures between 23°F

and 104°F with a relative humidity of 90% or less.

 Specific modifications for high-altitude performance

are needed if the generator will always be operated at
altitudes above 5,000 feet. Contact your nearest autho­rized service center for more information and to have
these modifications performed.

 Operating voltage and frequency requirement of all

electronic equipment should be checked prior to plug­ging them into this generator. Damage may result if the
equipment is not designed to operate within a +/- 10%
voltage variation, and +/- 3 hz frequency variation from
the generator name plate ratings. To avoid damage,
always have an additional load plugged into the gen­erator if solid state equipment (such as a television set)
is used. A power line conditioner is recommended for
some solid state applications.

 For outdoor use only.

 Save these instructions. Refer to them frequently and use

them to instruct others who may use this product. If you
loan someone this product, loan them these instructions
also.

Page 4 — English

SYMBOLS

The following signal words and meanings are intended to explain the levels of risk associated with this product.

SYMBOL SIGNAL MEANING

DANGER:

WARNING:

CAUTION:

CAUTION:

Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper
interpretation of these symbols will allow you to operate the product better and safer.

Indicates an imminently hazardous situation, which, if not avoided, will result
in death or serious injury.

Indicates a potentially hazardous situation, which, if not avoided, could result
in death or serious injury.

Indicates a potentially hazardous situation, which, if not avoided, may result in
minor or moderate injury.

(Without Safety Alert Symbol) Indicates a situation that may result in property
damage.

SYMBOL NAME DESIGNATION/EXPLANATION

Safety Alert Indicates a potential personal injury hazard.

Read The Operator’s Manual

To reduce the risk of injury, user must read and understand
operator’s manual before using this product.

Wet Conditions Alert Do not expose to rain or use in damp locations.

Electric Shock

Toxic Fumes

Fire/Explosion

Hot Surface

Lifting Hazard

Ground

Electrocution

Failure to use in dry conditions and to observe safe practices can
result in electric shock.

Running generator gives off carbon monoxide, an odorless, color­less, poison gas. Breathing carbon monoxide can cause nausea,
fainting, or death.

Fuel and its vapors are extremely flammable and explosive. Fire
or explosion can cause severe burns or death.

To reduce the risk of injury or damage, avoid contact with any hot
surface.

To reduce the risk of serious injury, avoid attempting to lift the
generator alone.

Consult with local electrician to determine grounding requirements
before operation.

Failure to properly ground generator can result in electrocution,
especially if the generator is equipped with a wheel kit.

Page 5 — English

SYMBOLS

SAFETY LABELS

The information below can be found on the generator. For
your safety, please study and understand all of the labels
before starting the generator.

If any of the labels come off the unit or become hard to read,
contact an authorized service center for replacement.

 You WILL be KILLED or SERIOUSLY HURT if you do not

follow the Operator’s Manual instructions.

 Risk of Fire. Do not add fuel while the product is operat-

ing.

 Generator is a potential source of electric shock. Do not

expose to moisture, rain, or snow. Do not operate with
wet hands or feet.

 Exhaust contains poisonous carbon monoxide gas that

can cause unconsciousness or DEATH. Operate in well­ventilated, outdoor areas away from open windows or
doors.

 Failure to properly ground generator can result in elec-

trocution, especially if the generator is equipped with a
wheel kit.

 Do not expose to rain or use in damp locations.
 Using a generator indoors CAN KILL YOU IN MINUTES.

Generator exhaust contains carbon monoxide. This is a
poison you cannot see or smell.

 NEVER use inside a home or garage, EVEN IF doors and

windows are open.

 Only use OUTSIDE and far away from windows, doors,

and vents.

Page 6 — English

SYMBOLS

FUEL WARNING

No smoking when filling with gasoline. Do not overfill. Full level
is 1 in. below the top of the fuel neck. Stop the engine for five
minutes before refueling to avoid the heat from the muffler
igniting fuel vapors.

ENGINE LUBRICANT WARNING

You must add lubricant before first operating the generator.
The oil reservoir capacity is 1.1 qt. Always check the lubricant
level before each operation. The lubricant level should always
register between the hatched areas on the dipstick.

GROUNDING WARNING

National Electric Code requires generator to be grounded to an approved earth ground.

HOT SURFACE WARNING

Do not touch the muffler or aluminum cylinder of the engine. They are very HOT and will cause
severe burns. Don’t put any flammable or combustible materials in the direct path of the exhaust.

Page 7 — English

ELECTRICAL

EXTENSION CORD CABLE SIZE

Refer to the table below to ensure the cable size of the extension cords you use are capable of carrying the required load.
Inadequate size cables can cause a voltage drop, which can burn out the appliance and overheat the cord.

Current in

Amperes

2.5 300 600 1000 ft. 600 ft. 375 ft. 250 ft.
5 600 1200 500 ft. 300 ft. 200 ft. 125 ft.

7.5 900 1800 350 ft. 200 ft. 125 ft. 100 ft.

10 1200 2400 250 ft. 150 ft. 100 ft. 50 ft.
15 1800 3600 150 ft. 100 ft. 65 ft.
20 2400 4800 175 ft. 125 ft. 75 ft.
25 3000 6000 150 ft. 100 ft.
30 3600 7200 125 ft. 65 ft.
40 4800 9600 90 ft.

Load in Watts Maximum Allowable Cord Length

At 120V At 240V #8 Wire #10 Wire #12 Wire #14 Wire #16 Wire

ELECTRIC MOTOR LOADS

It is characteristic of common electric motors in normal operation to draw up to six times their running current while start­ing. This table may be used to estimate the watts required to start “Code G” electric motors; however, if an electric motor
fails to start or reach running speed, turn off the appliance or tool immediately to avoid equipment damage. Always check
the requirements of the tool or appliance being used compared to the rated output of the generator.

Motor Size (H.P.) Running Watts

1/8 275 600 850 1200
1/6 275 600 850 2050
1/4 400 850 1050 2400
1/3 450 975 1350 2700
1/2 600 1300 1800 3600
3/4 850 1900 2600 —

1 1100 2500 3300 —

Repulsion Induction Capacitor Split Phase

Watts Required to Start Motor

CAUTION:

Operating voltage and frequency requirement of all
electronic equipment should be checked prior to plugging
them into this generator. Damage may result if the
equipment is not designed to operate within a +/- 10%
voltage variation, and +/- 3 hz frequency variation from the
generator name plate ratings. To avoid damage, always
have an additional load plugged into the generator if
solid state equipment (such as a television set) is used.
A power line conditioner is recommended for some solid
state applications.

Page 8 — English

GENERATOR CAPACITY

Make sure the generator can supply enough continuous (run­ning) and surge (starting) watts for the items you will power
at the same time. Follow these simple steps.

1. Selecttheitemsyouwillpoweratthesametime.
2. Totalthecontinuous(running)wattsoftheseitems.This

is the amount of power the generator must produce to
keep the items running. See the wattage reference chart
at right.

3. Estimatehowmanysurge(starting)wattsyouwillneed.

Surge wattage is the short burst of power needed to start
electric motor-driven tools or appliances such as a circu­lar saw or refrigerator. Because not all motors start at the
same time, total surge watts can be estimated by adding
only the item(s) with the highest additional surge watts to
the total rated watts from step 2.

ELECTRICAL

Example:

Tool or Appliance

Window AC,
10,000 BTU

Continuous

(Running) Watts

1200 1800

Surge

(Starting) Watts

Refrigerator 700 2200
1/3 HP Well Pump 1000 2000
27 in. Television 500 0
Light (75 Watts) 75 0

3475 Total

Running Watts

2200 Highest

Surge Watts

Total Continuous (Running) Watts 3475
Plus Highest Additional Surge Watts + 2200

Equals Total Generator Output Required 5675

POWER MANAGEMENT

To prolong the life of the generator and attached devices,
it is important to take care when adding electrical loads to
the generator. There should be nothing connected to the
generator outlets before starting its engine. The correct and
safe way to manage generator power is to sequentially add
loads as follows:

1. With nothing connected to the generator, start the en­gine as described later in this manual.

2. Plug in and turn on the first load, preferably the largest
load you have.

3. Permit the generator output to stabilize (engine runs
smoothly and attached device operates properly).

4. Plug in and turn on the next load.

5. Again, permit the generator to stabilize.

6. Repeat steps 4 and 5 for each additional load.

Never add more loads than the generator capacity. Take
special care to consider surge loads in generator capacity
as previously described.

Application/Equipment

Emergency / Home Standby

Clock Radio 50 50
Lights (qty. 4 x 75 W) 300 300
Refrigerator 700 2200
Furnace Fan 800 2350
Water Well Pump 1000 1500
Microwave 1000 1000
Sump Pump 1050 2200
Electric Range (per element) 2100 2100

Job Site

ElectricDrill−1/2HP 600 900
AirlessSprayer−1/3HP 600 1200

Quartz Halogen Work Light 1000 1000
Reciprocating Saw 960 1920

AirCompressor−1HP 1600 4500
CircularSaw−7-1/4in. 1400 2300
Planer/Jointer−6in 1800 1800
MiterSaw−10in. 1800 1800
TableSaw/RadialArmSaw−10in. 2000 2000

*Wattages listed are approximate. Check tool or appliance for actual wattage.

Estimated

Run Watts*

Estimated

Starting

Watts*

CAUTION:

Do not overload the generator’s capacity. Exceeding the
generator’s wattage/amperage capacity may damage
the generator and/or electrical devices connected to it.

Page 9 — English

FEATURES

PRODUCT SPECIFICATIONS

ENGINE

Engine Type .................................................. 4 Stroke, OHV

Cooling System ...................................................Forced Air

Starting System ......................................................... Recoil

Ignition System ............................................................ T.C.I.

Spark Plug .....................................................NGK BPR4ES

Engine Lubricant Volume...........................................1.1 qt.

Fuel Volume ................................................................ 7 gal.

GENERATOR

Rated Voltage .....................................................120V/240V

Rated Amps ................................................. 47.5 A/23.75 A

Rated Output ..........................................................5,700 W

Maximum Output....................................................7,125 W

Rated Frequency ........................................................60 Hz

DIMENSIONS

Length ..................................................................... 28.5 in.

Width ..................................................................... 20.88 in.

Height .................................................................... 24.25 in.

Weight .................................................................... 170 lbs.

KNOW YOUR GENERATOR

See Figure 1.

The safe use of this product requires an understanding of the
information on the product and in this operator’s manual as
well as a knowledge of the project you are attempting. Before
use of this product, familiarize yourself with all operating
features and safety rules.

AC CIRCUIT BREAKER

The circuit breaker is provided to protect the generator
against electrical overload. The circuit breaker may be reset
by pressing the circuit breaker reset button.

AIR FILTER

The air filter helps to limit the amount of dirt and dust drawn
into the unit during operation.

CHOKE LEVER

The choke lever is used when starting the engine.

CORD RETAINERS

Use the cord retainers to prevent plugs from being acciden­tally pulled out of the 120 volt receptacles.

FUEL TANK

The fuel tank has a capacity of 7 gallons.

GROUND TERMINAL

The ground terminal is used to assist in properly ground­ing the generator to help protect against electrical shock.
Consult with a local electrician for grounding requirements
in your area.

OIL CAP/DIPSTICK

Remove the oil fill cap to check and add lubricant to the
generator when necessary.

OIL DRAIN PLUG

When changing the engine lubricant, the oil drain plug is
removed to allow old engine lubricant to be drained.

RECEPTACLES

Your generator has the following single phase, 60 Hz outlets:
four 120 Volt AC, 20 Amp receptacles, and one 240 Volt
AC, 30 Amp receptacle. These can be used for operating
appropriate appliances, electrical lighting, tools, and motor
loads.

RECOIL STARTER GRIP

The recoil starter grip is used (along with the engine switch)
to start the generator’s engine.

FUEL VALVE

The flow of fuel through the generator is controlled by the
position of the fuel valve.

Page 10 — English

ASSEMBLY

UNPACKING

This product requires assembly.
 Carefully cut the box down the sides then remove the

machine and any accessories from the box. Make sure
that all items listed in the packing list are included.

NOTE: This machine is heavy and requires a minimum of

two people to lift. To avoid back injury, lift with your legs
and not your back.

WARNING:

Do not use this product if any parts on the Loose Parts
List are already assembled to your product when you
unpack it. Parts on this list are not assembled to the
product by the manufacturer and require customer instal­lation. Use of a product that may have been improperly
assembled could result in serious personal injury.

 Inspect the unit carefully to make sure no damage oc-

curred during shipping.

 Do not discard the packing material until you have

carefully inspected and satisfactorily operated the
product.

 If any parts are damaged or missing, please call

1-800-242-4672 for assistance.

WARNING:

If any parts are damaged or missing do not operate
this product until the parts are replaced. Use of this
product with damaged or missing parts could result in
serious personal injury.

WARNING:

Do not attempt to modify this product or create acces­sories not recommended for use with this product. Any
such alteration or modification is misuse and could result
in a hazardous condition leading to possible serious per­sonal injury.

WARNING:

Do not attempt to operate the generator until assembly
is complete. Failure to comply could result in possible
serious personal injury.

LOOSE PARTS LIST

See Figure 2.

The following items are included with the generator:

Key
No. Description Qty.

1 Bolt (3/8-16 x 4-1/4 in.) .......................................2

2 Washer (3/8 in.) ....................................................2

3 Spacer (.38 ID) .....................................................2

4 Wheel ...................................................................2

5 Lock Nut (3/8-16) .................................................2

6 Handle Lock Pin ..................................................2

7 Lanyard ................................................................2

8 Lock Nut (1/4-20) .................................................2

9 Washer (1/4 in.) ....................................................2

10 Rubber Foot ........................................................2

11 Bolt (1/4-20 x 1-1/2 in.) .......................................2

12 Flange Nut (5/16-18) ............................................2

13 Washer (5/16 in.) ..................................................4

14 Bolt (5/16-18 x 1 in.) ............................................2

15 Frame Support ....................................................1

16 Engine Lubricant..................................................1

17 Bolt (5/16-18 x 2-1/4 in.) .....................................2

18 Lock Nut (5/16) ....................................................2

19 Handle .................................................................2

20 Handle Bracket Spacer .......................................2

Operator’s Manual (not shown) ...........................1

TOOLS NEEDED

See Figure 3.

The following tools (not included or drawn to scale) are
needed for assembly:

 7/16 in., 1/2 in., and 9/16 in. Socket Wrench
 7/16 in., 1/2 in., and 9/16 in. Combination Wrench

NOTE: Do not put fuel or lubricant in the generator before
installing the feet, frame support, and wheels.

INSTALLING FEET ON THE FRAME SUPPORT

See Figure 4.

 Locate the following items:
2 rubber feet
2 lock nuts (1/4-20)
2 washers (1/4 in.)
2 bolts (1/4-20 x 1-1/2 in.)
 Insert bolt through foot, then through frame support as

shown.

 Slide a washer on the bolt, then install nut. Tighten nut

securely.

NOTE: Be careful not to overtighten so that foot ma-

terial collapses.

 Repeat with remaining foot.

Page 11 — English

ASSEMBLY

INSTALLING THE FRAME SUPPORT

See Figure 4.

Install the frame support on the bottom of the generator
frame on the same side as the handle.

 Locate the following items:
Frame support
2 flange nuts (5/16-18)
2 washers (5/16 in.)
2 bolts (5/16-18 x 1 in.)
 Raise the end of the generator where the recoil starter

is located high enough to gain access to the frame bot­tom; securely position props underneath to support.

 Align the holes on the frame support with the holes on

the generator frame.

 Slide a washer on the bolt, then insert the bolt through

the hole in the generator frame so it extends down
through the frame support.

 Install flange nut and tighten securely.
 Repeat on other side.

INSTALLING THE WHEELS

See Figure 5.

Wheels are provided to assist in moving the generator to
the desired location and should be installed on the side
opposite the handle.

 Locate the following items:
2 bolts (3/8-16 x 4-1/4 in.)
6 washers (3/8 in.)
2 spacers (.38 ID)
2 wheels
2 lock nuts (3/8-16)
 Raise the end of the generator opposite the handle

enough to gain access to the frame bottom; securely
position props underneath to support.



Insert a wheel spacer into the center of the wheel.



Place a washer on the bolt, then slide bolt through the
wheel.



Thread another washer on the bolt, then slide the bolt
through the U-bracket frame on generator.



Place a washer on end of bolt.

 Install nut on bolt and tighten securely.
 Repeat the process on the other side to install second

wheel.

high

ATTACHING THE HANDLES

See Figure 6.

 Locate the following items:
2 handles
2 bolt (5/16-8 x 3/4 in.)
4 washers (5/16 in.)
2 lock nuts (5/16 in.)

2 handle bracket spacers
 Place handle and spacer on the frame.
 Place a washer on a bolt, then slide bolt through the

handle, the frame and the spacer.

 Install nut on bolt and tighten securely.
 Repeat the process on the other side to install second

handle.

SECURING THE HANDLES

See Figures 7 - 8.

 Locate the following items:
2 handle lock pins
2 lanyards
 Attach the lanyard to the handle lock pin and the handle

as shown in figure 7.

 Insert the pin through the hole in the handle and the

generator frame to secure handle in place.

WARNING:

Do not attempt to lift the unit by the handle assembly. If
it is necessary to lift the generator, always grasp by the
frame. Use proper lifting techniques to avoid back injury.

Page 12 — English

OPERATION

DANGER:

Carbon Monoxide. Using a generator indoors CAN KILL

YOU IN MINUTES.
Generator exhaust contains high levels of carbon mon-

oxide (CO), a poisonous gas you cannot see or smell. If
you can smell the generator exhaust, you are breathing
CO. But even if you cannot smell the exhaust, you could
be breathing CO.

 Never use a generator inside homes, garages, crawl-

spaces, or other partly enclosed areas. Deadly levels
of carbon monoxide can build up in these areas. Us­ing a fan or opening windows and doors does NOT
supply enough fresh air.

 ONLY use a generator outdoors and far away from

open windows, doors, and vents. These openings
can pull in generator exhaust.

Even when you use a generator correctly, CO may leak
into the home. ALWAYS use a battery-powered or bat­tery-backup CO alarm in the home.

If you start to feel sick, dizzy, or weak after the generator
has been running, move to fresh air RIGHT AWAY. See
a doctor. You could have carbon monoxide poisoning.

DANGER:

Failure to properly ground generator can result in elec­trocution, especially if the generator is equipped with a
wheel kit. National Electric Code requires generator to be
properly grounded to an approved earth ground. Call an
electrician for local grounding requirements.

WARNING:

Do not allow familiarity with this product to make you
careless. Remember that a careless fraction of a second
is sufficient to inflict serious injury.

WARNING:

Do not use any attachments or accessories not
recommended by the manufacturer of this product. The
use of attachments or accessories not recommended
can result in serious personal injury.

APPLICATIONS

This generator is designed to supply electrical power for
operating compatible electrical lighting, appliances, tools,
and motor loads.

BEFORE OPERATING THE UNIT

 Only use OUTSIDE and far away from windows, doors,

and vents.

 NEVER use inside a home or garage, EVEN IF doors and

windows are open.

 Always position the generator on a flat firm surface.

SPECIAL REQUIREMENTS:

There may be General or State Occupational Safety and
Health Administration (OSHA) regulations, local codes or
ordinances that apply to the intended use of the generator.

Please consult a qualified electrician, electrical inspector, or
the local agency having jurisdiction:

 In some areas, generators are required to be registered

with local utility companies.

 If the generator is used at a construction site, there may

be additional regulations which must be observed.

CAUTION:

Attempting to start the engine before it has been properly
filled with lubricant will result in equipment failure.

CHECKING/ADDING LUBRICANT

See Figure 9.

Engine lubricant has a major influence on engine perfor­mance and service life. For general, all-temperature use,
SAE 10W-30 is recommended. Always use a 4-stroke mo­tor lubricant that meets or exceeds the requirements for
API service classification SJ.

NOTE: Non-detergent or 2-stroke engine lubricants will
damage the engine and should not be used.

 Unscrew the oil cap/dipstick and remove.
 Wipe dipstick clean and re-seat in hole; do not re-

thread.

 Remove dipstick again and check lubricant level. Lubri-

cant level should fall between the hatched areas on the
dipstick.

 If level is low, add engine lubricant until the fluid level

rises to the upper portion of the dipstick.

 Replace and secure the oil cap/dipstick.

Page 13 — English

OPERATION

CHECKING/ADDING FUEL

See Figure 10.

 Remove the fuel cap.
 Fill the fuel tank to 1 in. below the top of the fuel neck.
 Replace and secure the fuel cap.

NOTE: Always use unleaded gasoline with a pump octane
rating of 86 or higher. Never use old, stale, or contaminated
gasoline, and do not use an oil/gas mixture. Do not allow
dirt or water into the fuel tank.

USING FUEL STABILIZER

Fuel gets old, oxidizes, and breaks down over time. Adding
a fuel stabilizer (not included) extends the usable life of fuel
and helps prevent deposits from forming that can clog the
fuel system. Follow fuel stabilizer manufacturer’s directions
for correct ratio of stabilizer to fuel.

 Add stabilizer to fuel tank, then fill with gasoline follow-

ing previous instructions.

NOTE: Fuel stabilizer and gasoline can be mixed prior

to filling the tank by using a gas can or other approved
fuel container and shaking gently to combine.

 Replace and secure the fuel tank cap.
 Start and run the engine for at least 5 minutes to allow

stabilizer to treat the entire fuel system.

OXYGENATED FUELS

DO NOT USE E85 FUEL. IT WILL VOID YOUR WARRANTY.
NOTE: Fuel system damage or performance problems re-

sulting from the use of an oxygenated fuel containing more
than the percentages of oxygenates stated below are not

covered under warranty.
Ethanol. Gasoline containing up to 10% ethanol by volume

(commonly referred to as E10) is acceptable. E85 is not.

CAUTION:

On a level surface with the engine off, check the lubri­cant level before each use of the generator.

STARTING THE ENGINE

See Figures 10 - 12.

NOTE: If location of generator is not level, the unit may not
start or may shut down during operation.

 Unplug all loads from the generator.
 Turn the fuel valve to the ON position.
 Move the choke lever right to the START position.

NOTE: If engine is warm or the temperature is above

50˚F,movethechokeleverlefttotheRUNposition.

 Put the engine switch in the ON ( I ) position.
 Pull the recoil starting grip until the engine runs (a maxi-

mum of 6 times).

NOTE: Do not allow the grip to snap back after starting;

return it gently to its original place.

 Allow the engine to run for 30 seconds, then move the

choke lever left to the RUN position.

STOPPING THE ENGINE

See Figures 11 - 12.

To stop the engine under normal operating conditions:

 Remove any load from the generator.
 Turn the fuel valve to the OFF position.
 Put the engine switch in the OFF ( O ) position.

To stop the engine in an emergency situation:

 Put the engine switch in the OFF ( O ) position.

WARNING:

While operating and storing, keep at least 3 feet of clear­ance on all sides of this product, including overhead.
Allow a minimum of 30 minutes of “cool down” time
before storage. Heat created by muffler and exhaust
gases could be hot enough to cause serious burns and/
or ignite combustible objects.

Page 14 — English

MAINTENANCE

WARNING:

When servicing, use only identical replacement parts.
Use of any other parts can create a hazard or cause
product damage.

Only the parts shown on the parts list are intended to be
repaired or replaced by the customer. All other parts should
be replaced at an authorized service center.

GENERAL MAINTENANCE

Keep the generator in a clean and dry environment where it
is not exposed to dust, dirt, moisture, or corrosive vapors.
Do not allow the cooling air slots in the generator to become
clogged with foreign material such as leaves, etc.

Do not use a garden hose to clean the generator. Water en­tering the fuel system or other internal parts of the unit can
cause problems that will decrease the life of the generator.

To clean the unit:

 Use a soft bristle brush and/or vacuum cleaner to loosen

and remove dirt and debris.

 Clean air vents with low pressure air that does not exceed

25 psi.

 Wipe the exterior surfaces of the generator with a damp

cloth.

INFLATING THE TIRES

WARNING:

To reduce the risk of injury, do not over-inflate the tires
of this unit. During inflation regularly check the pressure
using a reliable tire pressure gauge, and never exceed
25 psi. Always ensure the bolts in the wheel hubs are
securely tight before adding pressure to the tire.

NOTE: THE TIRES SHOULD BE INFLATED US­ING A HAND PUMP ONLY. DO NOT USE AN AIR
COMPRESSOR.

CHECKING/CLEANING AIR FILTER

See Figure 13.

For proper performance and long life, keep air filter clean.
 Loosen the screws on the top and bottom of the air filter

cover. Remove cover and set aside.

 Remove the filter element.
 If the filter element is dirty, clean with warm, soapy wa-

ter. Rinse and let dry.

 Apply a light coat of engine lubricant to the element,

then squeeze it out.

 Replace the element in the air filter unit.
 Replace the air filter cover and tighten screws to secure.

NOTE: Do not run the generator without the air filter. Rapid
engine wear will result.

CHANGING ENGINE LUBRICANT

See Figure 14.

 Remove the oil cap/dipstick.
 Place a container underneath the oil drain plug to collect

used lubricant as it drains.

 Unscrew the oil drain plug and remove.
 Allow lubricant to drain completely.
 Reinstall the oil drain plug and tighten securely.
 Refill with lubricant following the instructions in the

Checking/Adding Lubricant section.

 Reinstall the oil cap/dipstick.
NOTE: Used lubricant should be disposed of at an ap-

proved disposal site. See your local oil retailer for more in­formation.

SPARK PLUG MAINTENANCE

See Figure 15.

The spark plug must be properly gapped and free of deposits
in order to ensure proper engine operation. To check:

 Remove the spark plug cap.
 Clean any dirt from around base of spark plug.
 Remove spark plug using wrench (not included).
 Inspect spark plug for damage, and clean with a wire

brush before reinstalling. If insulator is cracked or
chipped, spark plug should be replaced.

NOTE: If replacing, use the following recommended

spark plug or equivalent: NGK BPR4ES.

 Measureplug gap. Thecorrect gap is0.028−0.031in.

(0.7-0.8 mm). To widen gap, if necessary, carefully bend
the ground (top) electrode. To lessen gap, gently tap
ground electrode on a hard surface.

 Seat spark plug in position; thread in by hand to prevent

cross-threading.

 Tighten with wrench to compress washer. If spark plug

is new, use 1/2 turn to compress washer appropriate
amount. If reusing old spark plug, use 1/8 to 1/4 turn for
proper washer compression.

NOTE: An improperly tightened spark plug will become

very hot and could damage the engine.

Page 15 — English

MAINTENANCE

CLEANING THE EXHAUST PORT AND
MUFFLER

Depending on the type of fuel used, the type and amount of
lubricant used, and/or your operating conditions, the exhaust
port and muffler may become blocked with carbon deposits.
If you notice a power loss with your gas-powered products,
you may need to remove these deposits to restore perfor­mance. We highly recommend that only qualified service
technicians perform this service.

SPARK ARRESTOR

See Figure 16.

 Inspect the spark arrestor for breaks or holes. Replace

if necessary. To purchase a replacement spark arrestor
contact Homelite customer service at 1-800-242-4672.

 Use a brush to remove carbon deposits from the spark

arrestor screen as needed.

DRAINING FUEL TANK/CARBURETOR

See Figures 17 -18.

To help prevent gum deposits in the fuel system, drain the
fuel from the tank and carburetor before storing.

DRAINING THE FUEL TANK

 Turn the engine switch OFF ( O ).
 Turn the fuel valve to the OFF position.

 Remove the fuel line from the petcock by squeezing the

ends of the retaining clip and sliding the fuel line off.

 Install one end of a drain line over the petcock, and

place the other end in a fuel container large enough to
catch the fuel being drained from the tank.

 Turn the fuel valve to the ON position.
 When the fuel has drained from the tank, close the fuel

valve and reinstall fuel line on petcock.

DRAINING THE CARBURETOR

 Turn the engine switch OFF ( O ).
 Turn the fuel valve to the OFF position.
 Position a suitable container under the carburetor drain

screw to catch fuel; loosen the screw.

 Allow fuel to drain completely into container.
 Retighten drain screw.

NOTE: Consult hazardous waste management guidelines
in your area for the proper way to dispose of used fuel.

REPLACING FUEL FILTER

See Figure 19.

Occasionally the fuel filter may become clogged and need
replacing. To purchase a replacement fuel filter contact
Homelite customer service at 1-800-242-4672.

NOTE: Fuel tank must be empty before replacing fuel filter.
Run unit until tank is empty, if needed, or inspect filter prior
to fill-up.

To replace:

 Turn the fuel valve to the OFF position.

 Remove the fuel line from both sides of the filter by

squeezing the ends of the retaining clip with pliers.

 Slide the fuel line off.
 Replace with new fuel filter.
 Reinstall fuel lines to new fuel filter.

 Pull on lines to make sure they are secured.
 Turn the fuel valve to the ON position.

TRANSPORTING

 Turn engine switch OFF ( O ).
 Turn the fuel valve to the OFF position.
 Make sure engine and exhaust of unit is cool.
 Empty the fuel tank.
 Do not drop or strike unit or place under heavy objects.

Page 16 — English