Homelite UT905000P Operator's Manual

OPERATOR’S MANUAL

Manuel d’utilisation
Manual del operador

5000 WATT GENERATOR

Générateur de 5000 watts
Generador 5000 watts

UT905000P

NOTICE AVIS AVISO

Do not use E15 or E85 fuel (or fuel
containing greater than 10% ethanol)
in this product. It is a violation of fed­eral law and will damage the unit and void your warranty.

Ne pas utiliser d’essence E15 ou E85 (ou un carburant
contenant plus de 10 % d’éthanol) dans ce produit. Une
telle utilisation représente une violation de la loi fédérale et
endommagera l’appareil et annulera la garantie.

No utilice combustibles E15 o E85 (ni combustibles que
contengan más de 10 % de etanol) con este producto. Esto
constituye una violación a la ley federal, dañará la unidad
y anulará la garantía.

To register your Homelite product, please visit:

http://register.homelite.com/

Pour enregistrer votre produit de Homelite, s’il

vous plaît la visite: http://register.homelite.com/

Para registrar su producto de Homelite, por

favor visita: http://register.homelite.com/

NEUTRAL BONDED TO FRAME

CONNECTEUR NEUTRE RELIÉ AU CADRE / PUNTO NEUTRO CONECTADO AL MARCO

Your generator has been engineered and manufactured to our high standard for dependability, ease of operation, and op­erator safety. When properly cared for, it will give you years of rugged, trouble-free performance.

WARNING: To reduce the risk of injury, the user must read and understand the operator’s manual before using this

product. If you do not understand the warnings and instructions in the operator’s manual, do not use this product.

SAVE THIS MANUAL FOR FUTURE REFERENCE

Ce générateur a été conçu et fabriqué conformément à nos
strictes normes de fiabilité, de simplicité d’emploi et de sécurité
d’utilisation. Correctement entretenu, il vous donnera des années
de fonctionnement robuste et sans problème.

AVERTISSEMENT :

Pour réduire les risques de blessures, l’utilisateur doit lire
et veiller à bien comprendre le manuel d’utilisation avant
d’employer ce produit. Si tous les avertissements et toutes les
consignes de sécurités et instructions du manuel d’utilisation
ne sont pas bien compris, ne pas utiliser ce produit.

CONSERVER CE MANUEL POUR

FUTURE RÉFÉRENCE

Su generador ha sido diseñado y fabricado de conformidad con
estrictas normas para brindar fiabilidad, facilidad de uso y seguridad
para el operador. Con el debido cuidado, le brindará muchos años
de sólido y eficiente funcionamiento.

ADVERTENCIA:

Para reducir el riesgo de lesiones, el usuario debe leer y
comprender el manual del operador antes de usar este
producto. Si no comprende los avisos de advertencia y las
instrucciones del manual del operador, no utilice este producto.

GUARDE ESTE MANUAL PARA

FUTURAS CONSULTAS

See this fold-out section for all of the figures

referenced in the operator’s manual.

Consulter l’encart à volets afin

d’examiner toutes les figures mentionnées

dans le manuel d’utilisation.

Consulte esta sección desplegable para

ver todas las figuras a las que se hace referencia

en el manual del operador.

ii

Fig. 1

Fig. 3

A

D

B

G

E

F

O

H

A - Torx screwdriver (tournevis à pointe à six

lobes, destornillador de torx)

B - Combination wrench (clé mixte, llave de

combinación)

C

B

N

A

M

A - Recoil starter grip (poignée du démarreur à

rappel, mango del arrancador retráctil)
B - Air filter (filtre à air, filtro de aire)
C - Choke lever (levier d’étrangleur, palanca del

anegador)
D - Handle (poignée, mango)
E - Fuel cap (bouchon de carburant, tapa del

tanque)
F - 120 volt AC 20 amp receptacles (prises de 120

V c.a., 20 A; 120 V de C.A. 20 A receptáculos)
G - Fuel tank (réservoir de carburant, tanque de

combustible)
H - AC circuit breaker (disjoncteur de C.A.,

disyuntor de circuito de CA)

I

J

K

L

I - 240 volt AC 20 amp receptacle (prise de 240

volt c.a. 20 A, 240 V de ca 20 A receptáculo)

J

- Ground terminal (borne de terre, terminal de
conexión a tierra)

K - Oil cap/dipstick (bouchon/jauge d’huile,

relleno de aceite/varilla medidora de aceite)

L - Oil drain plug (huiler le bouchon d’égout,

tapón de drenaje del aceite)

M

- Engine switch (commutateur du moteur,
interruptor del motor)

N - Muffler (silencieux, silenciador)
O - Fuel tank vapor vent (clapet antiretour, válvula

antirretorno)

Fig. 4

F

B

E

A

D

C

A - Bolt (boulon, perno)
B - Frame (cadre, armazón)
C - Frame support with foot (support de cadre

avec pied, soporte del armazón con pie)
D - Flat washer (rondelle plate, arandela plana)
E - Lock washer (rondelle frein, arandela de

seguridad)
F - Nut (écrou, tuerca)

Fig. 5

A

Fig. 2

3

4

2

1

5

6

7

E

8

9

10

A - Axle (essieu, eje)
B - Wheel (roue, rueda)
C - Frame (cadre, armazón)
D - Flat washer (rondelle plate, arandela plana)
E - Hitch pin (goupille de sûreté, pasador del

enganche)

iii

D

C

B

Fig. 6

Fig. 8

Fig. 10

A

B

A - Fuel cap (bouchon de carburant, tapa del

tanque de combustible)

B - Fuel tank (réservoir de carburant, tanque de

combustible)

Fig. 9

OFF

A

(C)

(B)

ON

OFF

A - Fuel valve (robinet de carburant, válvula de

combustible)
B - Off (arret, apagado)
C - On (marche, encendido)

Fig. 11

A

B

Fig. 7

A

B

A - Oil cap/dipstick (bouchon du réservoir d’huile/

jauge d’huile, tapa de relleno de aceite/varilla
tapa de relleno de aceite/varilla medidora de
aceite)

B - Oil fill hole (orifice de remplissage d’huile,

agujero de llenado de aceite)

OFF

A

B

OFF

C

A - Fuel valve (robinet de carburant, interruptor

del motor)

B - Engine switch (commutateur du moteur,

válvula de combustible)

C - Recoil starter grip (manchon en lanceur à

rappel, mango del arrancador retráctil)

A - Move choke lever left to run (pousser gauche

le levier d’étranglement pour la marche,

desplace izquierda la palanca del anegador

para poner en marcha)
B - Move choke lever right to start (tirer droite

le levier d’étranglement pour démarrer,

desplace derecha de la palanca del anegador

para arrancar)

Fig. 12

A

B

A - Air filter cover (couvercle du filtre à air, tapa

del filtro de aire)
B - Latches (loquets, pestillos)
C - Filter element (élément du filtre, elemento de

filtro)
D - Air filter unit (unité de filtre à air, unidad del

filtro de aire)

C

D

iv

OFF

Fig. 13

Fig. 16

(D)

OFF

A

C

OFF

Fig. 17

B

A

A - Oil drain plug (huiler le bouchon d’égout,

tapón de drenaje del aceite)

B - Oil cap/dipstick (bouchon du réservoir d’huile/

jauge d’huile, tapa de relleno de aceite/varilla
medidora de aceite)

Fig. 14

A

B

B

(E)
ON

OFF

A - Fuel line (conduites de carburant, conducto

de combustible)

B - Fuel valve (robinet de carburant, interruptor

del motor)
C - Petcock (petit robinet, llave de purga)
D - Off (arret, apagado)
E - On (marche, encendido)

A

A - Carburetor drain screw (vis de vidange

du carburateur, tornillo de drenaje del
carburador)

Fig. 18

A

A - Fuel line (conduites de carburant, conducto

de combustible)

B - Fuel filter (filtre à carburant, filtro de

combustible)

B

A

A - Spark plug (bougie, bujía)
B - Spark plug cap (capuchon de bougie, tapa de

la bujía)

Fig. 15

v

TABLE OF CONTENTS



Introduction .................................................................................................................................................................... 2



Important Safety Instructions .....................................................................................................................................3-4



Specific Safety Rules ..................................................................................................................................................... 4



Symbols ...................................................................................................................................................................... 5-7



Electrical .....................................................................................................................................................................8-9



Features ...................................................................................................................................................................... 10



Assembly ................................................................................................................................................................11-12



Operation ................................................................................................................................................................ 12-14



Maintenance ...........................................................................................................................................................14-16



Troubleshooting ...........................................................................................................................................................17



Warranty .................................................................................................................................................................. 18-20



Parts Ordering / Service..................................................................................................................................Back Page

INTRODUCTION

This product has many features for making its use more pleasant and enjoyable. Safety, performance, and dependability
have been given top priority in the design of this product, making it easy to maintain and operate.

DANGER:

GROUNDING THE GENERATOR

To reduce the risk of shock or electrocution, generator must be properly ground­ed. The nut and ground terminal on the frame must always be used to connect
the generator to a suitable ground source. The ground path should be made with
#8 size wire. Connect the terminal of the ground wire between the lock washer
and the nut, and tighten the nut fully. Connect the other end of the wire securely to
a suitable ground source.

The National Electric Code contains several practical ways in which to establish a good ground source. If a steel or iron
rod is used, it should be at least 5/8 in. diameter, and if a nonferrous rod is used, it should be at least 1/2 in. diameter
and be listed as material for grounding. Drive the rod or pipe to a depth of 8 ft. If a rock bottom is encountered less than
4 ft. down, bury the rod or pipe in a trench.

All electrical tools and appliances operated from this generator must be properly grounded by use of a third wire or
be “Double Insulated.”

It is recommended to:

1. Use electrical devices with 3-prong grounded plugs.

2. Use an extension cord intended for outdoor use with a 3-pole receptacle and a 3-prong plug at opposite ends to
ensure continuity of the ground protection from the generator to the appliance.

Check and adhere to all applicable federal, state, and local regulations relating to grounding specifications. Consult a
qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as
to whether the generator is properly grounded.

Page 2 — English

IMPORTANT SAFETY INSTRUCTIONS

DANGER:

Carbon Monoxide. Using a generator indoors CAN KILL

YOU IN MINUTES.
Generator exhaust contains high levels of carbon mon-

oxide (CO), a poisonous gas you cannot see or smell. If
you can smell the generator exhaust, you are breathing
CO. But even if you cannot smell the exhaust, you could
be breathing CO.

 Never use a generator inside homes, garages, crawl-

spaces, or other partly enclosed areas. Deadly levels
of carbon monoxide can build up in these areas. Us­ing a fan or opening windows and doors does NOT
supply enough fresh air.

 ONLY use a generator outdoors and far away from

open windows, doors, and vents. These openings
can pull in generator exhaust.

Even when you use a generator correctly, CO may leak
into the home. ALWAYS use a battery-powered or bat­tery-backup CO alarm in the home.

If you start to feel sick, dizzy, or weak after the generator
has been running, move to fresh air RIGHT AWAY. See a
doctor. You could have carbon monoxide poisoning.

WARNING:

Read and understand all instructions. Failure to follow

all instructions listed below could result in electrocution,
fire, and/or carbon monoxide poisoning, which can cause
death or serious injury.

DANGER:

National Electric Code requires generator to be grounded
to an approved earth ground. Before using the ground ter­minal, consult a qualified electrician, electrical inspector,
or local agency having jurisdiction for local codes or or­dinances that apply to the intended use of the generator.

SAVE THESE INSTRUCTIONS

This manual contains important instructions that should be
followed during installation and maintenance of the genera­tor and batteries.

Do not connect to a building’s electrical system unless



the generator and transfer switch have been properly
installed and the electrical output has been verified by
a qualified electrician. The connection must isolate the
generator power from utility power and must comply with
all applicable laws and electrical codes.

 Do not allow children or untrained individuals to use this

unit.

 Do not start or operate the engine in a confined space,

building, near open windows, or in other unventilated
space where dangerous carbon monoxide fumes can
collect. Carbon monoxide, a colorless, odorless, and
extremely dangerous gas, can cause unconsciousness
or death.

 Keep all bystanders, children, and pets at least 10 feet

away.

 Wear sturdy and dry shoes or boots. Do not operate while

barefoot.

 Do not operate generator when you are tired or under the

influence of drugs, alcohol, or medication.

 Keep all parts of your body away from any moving parts

and all hot surfaces of the unit.

 Do not touch bare wire or receptacles.
 Do not use generator with electrical cords which are

worn, frayed, bare, or otherwise damaged.

 Before storing, allow the engine to cool and drain fuel

from the unit.

 Do not operate or store the generator in rain, snow, or

wet weather.

 Store the generator in a well-ventilated area with the fuel

tank empty. Fuel should not be stored near the generator.

 Empty fuel tank, close fuel valve, and restrain the unit

from moving before transporting in a vehicle.

 Allow engine to cool for five minutes before refueling.
 To reduce the risk of fire and burn injury, handle fuel with

care. It is highly flammable.

 Do not smoke while handling fuel.
 Store fuel in a container approved for gasoline.
 Position the unit on level ground, stop engine, and allow

to cool before refueling.

 Loosen fuel cap slowly to release pressure and to keep

fuel from escaping around the cap.

 Tighten the fuel cap securely after refueling.
 Wipe spilled fuel from the unit.
 Never attempt to burn off spilled fuel under any circum-

stances.

 Generators vibrate in normal use. During and after the

use of the generator, inspect the generator as well as
extension cords and power supply cords connected to
it for damage resulting from vibration. Have damaged
items repaired or replaced as necessary. Do not use plugs
or cords that show signs of damage such as broken or
cracked insulation or damaged blades.

 For power outages, permanently installed stationary gen-

erators are better suited for providing back-up power to
the home. Even a properly connected portable generator
can become overloaded. This may result in overheating
or stressing the generator components, possibly leading
to generator failure.

Page 3 — English

IMPORTANT SAFETY INSTRUCTIONS

 Use only authorized replacement parts and accessories

and follow instructions in the Maintenance section of this
manual. Use of unauthorized parts or failure to follow
maintenance instructions may create a risk of shock or
injury.

SPECIFIC SAFETY RULES

WARNING:

When this generator is used to supply a building
wiring system: generator must be installed by a quali-

fied electrician and connected to a transfer switch as
a separately derived system in accordance with NFPA
70, National Electrical Code. The generator shall be
connected through a transfer switch that switches all
conductors other than the equipment grounding con­ductor. The frame of the generator shall be connected to
an approved grounding electrode. Failure to isolate the
generator from power utility can result in death or injury
to electric utility workers.

 Do not use this generator to provide power for emergency

medical equipment or life support devices.

 Exhaust contains poisonous carbon monoxide, a color-

less, odorless gas. Breathing exhaust can cause loss
of consciousness and can lead to death. If running in a
confined or partially-enclosed area, the air may contain
a dangerous amount of carbon monoxide. To keep ex­haust fumes from building up, always provide adequate
ventilation.

 Always use a battery-powered carbon monoxide detec-

tor when running the generator. If you begin to feel sick,
dizzy, or weak while using the generator, shut it off and
get to fresh air immediately. See a doctor. You may have
carbon monoxide poisoning.

 Place the generator on a flat, stable surface with a slope

of no more than 4°.

 Operate in a well-ventilated, well-lit area isolated from

working areas to avoid noise interference.

 Operating the generator in wet conditions could result in

electrocution. Keep the unit dry.

 Keep the generator a minimum of 3 feet away from all

types of combustible material.

 Do not operate generator near hazardous material.

 Do not operate generator at a gas or natural gas filling

station.

 Maintain the unit per maintenance instructions in this

Operator’s Manual.

 Inspect the unit before each use for loose fasteners, fuel

leaks, etc. Replace damaged parts.

 Do not touch the muffler or cylinder during or immediately

after use; they are HOT and will cause burn injury.

 This generator has a neutral bonded condition. This

means the neutral conductor is electrically connected to
the frame of the machine.

Do not allow the generator’s gas tank to overflow when



filling. Fill to 1 in. below the top neck of the gasoline tank
to allow for fuel expansion. Do not cover the fuel tank cap
when the engine is running. Covering the fuel tank cap
during use may cause engine failure and/or damage to
the tool.

 Do not smoke when filling the generator with gasoline.

 Shut down the engine and allow to cool completely before

adding gasoline or lubricant to the generator.

 Do not remove the oil dipstick or the fuel tank cap when

the engine is running.

 Pay close attention to all safety labels located on the

generator.

 Keep children a minimum of 10 feet away from the gen-

erator at all times.

 The unit operates best in temperatures between 23°F and

104°F with a relative humidity of 90% or less.

 Operating voltage and frequency requirement of all

electronic equipment should be checked prior to plug­ging them into this generator. Damage may result if the
equipment is not designed to operate within a +/- 10%
voltage variation, and +/- 3 hz frequency variation from
the generator name plate ratings. To avoid damage, al­ways have an additional load plugged into the generator
if solid state equipment (such as a television set) is used.
A power line conditioner is recommended for some solid
state applications.

 For outdoor use only.

 Save these instructions. Refer to them frequently and use

them to instruct others who may use this product. If you
loan someone this product, loan them these instructions
also.

Page 4 — English

SYMBOLS

The following signal words and meanings are intended to explain the levels of risk associated with this product.

SYMBOL SIGNAL MEANING

DANGER:

WARNING:

CAUTION:

NOTICE:

Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper
interpretation of these symbols will allow you to operate the product better and safer.

Indicates an imminently hazardous situation, which, if not avoided, will result
in death or serious injury.

Indicates a potentially hazardous situation, which, if not avoided, could result
in death or serious injury.

Indicates a potentially hazardous situation, which, if not avoided, may result in
minor or moderate injury.

(Without Safety Alert Symbol) Indicates important information not related to an
injury hazard, such as a situation that may result in property damage.

SYMBOL NAME DESIGNATION/EXPLANATION

Safety Alert Indicates a potential personal injury hazard.

Read Operator’s Manual

Wet Conditions Alert Do not expose to rain or use in damp locations.

To reduce the risk of injury, user must read and understand
operator’s manual before using this product.

Electric Shock

Toxic Fumes

Fire/Explosion

Hot Surface

Lifting Hazard

Ground

Electrocution

Failure to use in dry conditions and to observe safe practices can
result in electric shock.

Running generator gives off carbon monoxide, an odorless, color­less, poison gas. Breathing carbon monoxide can cause nausea,
fainting, or death.

Fuel and its vapors are extremely flammable and explosive. Fire
or explosion can cause severe burns or death.

To reduce the risk of injury or damage, avoid contact with any hot
surface.

To reduce the risk of serious injury, avoid attempting to lift the
generator alone.

Consult with local electrician to determine grounding requirements
before operation.

Failure to properly ground generator can result in electrocution,
especially if the generator is equipped with a wheel kit.

Page 5 — English

SYMBOLS

Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper
interpretation of these symbols will allow you to operate the product better and safer.

SYMBOL NAME DESIGNATION/EXPLANATION

V Volts Voltage

A Amperes Current

Hz Hertz Frequency (cycles per second)

W Watt Power

hrs Hours Time

gal Gallon Volume

qt Quart Volume

SAFETY LABELS

The information below can be found on the generator. For
your safety, please study and understand all of the labels
before starting the generator.

If any of the labels come off the unit or become hard to read,
contact an authorized service center for replacement.

 You WILL be KILLED or SERIOUSLY HURT if you do not

follow the Operator’s Manual instructions.

 Risk of Fire. Do not add fuel while the product is operat-

ing.

 Generator is a potential source of electric shock. Do not

expose to moisture, rain, or snow. Do not operate with
wet hands or feet.

You WILL be KILLED or SERIOUSLY HURT
if you do not follow the Operator’s Manual
instructions.
Ne pas procéder de la manière décrite
dans ce Manuel d’utilisation entraînera
des BLESSURES GRAVES voire la MORT.

SE MATARÁ o LESIONARÁ GRAVEMENTE
si no sigue las instrucciones del Manual
del operador.

940707089-01

Risk of fire. Do not add fuel
while the product is operating.

Risque d’incendie. Ne pas
ajouter de carburant pendant
l’utilisation de l’appareil.

Riesgo del incendio. No
agregue combustible cuando el
producto esté functionando.

Generator is a potential source of electric shock. Do not
expose to moisture, rain, or snow. Do not operate with
wet hands or feet.

Le générateur est une source potentielle de chocs
électriques. Ne pas exposer à l’humidité, la pluie ou la
neige. Ne pas utiliser avec les mains ou les pieds mouillés.

El generador es una fuente de descarga eléctrica. No lo
exponga a humedad, la lluvia, nin a la nieve. No opere
con manos o pies húmedos.

DANGER

 Exhaust contains poisonous carbon monoxide gas that

can cause unconsciousness or DEATH. Operate in well­ventilated, outdoor areas away from open windows or
doors.

 Failure to properly ground generator can result in elec-

trocution, especially if the generator is equipped with a
wheel kit.

 Do not expose to rain or use in damp locations.
 Using a generator indoors CAN KILL YOU IN MINUTES.

Generator exhaust contains carbon monoxide. This is a
poison you cannot see or smell.

 NEVER use inside a home or garage, EVEN IF doors and

windows are open.

 Only use OUTSIDE and far away from windows, doors,

and vents.

DANGER

PELIGRO

Exhaust contains poisonous carbon monoxide gas that can cause
unconsciousness or DEATH. Operate in well ventilated, outdoor areas away
from open windows or doors.

L’échappement contient le gaz monoxyde de carbone toxique qui peut
causer l’inconscience ou la MORT. Fonctionner dans les secteurs bien
ventilés et extérieurs loin d’ouvre des fenêtres ou des portes.

El escape contiene gas venenoso de monóxido de carbono que puede
causar pérdida del conocimiento o MUERTE. Opere en áreas exteriores
bien ventiladaslejos de puertas o ventanas abiertas.

Failure to properly ground generator can result in
electrocution, especially if the generator is
equipped with a wheel kit.

Une mauvaise mise à la terre du générateur peut
causer une électrocution, surtout si le générateur
est équipé d’un kit de roue.

La omisión de conectar a tierra adecuadamente el
generador puede resultar en electrocución, especialmente
si el generador está equipado con un kit de ruedas.

Do not expose to
rain or use in
damp locations.

Ne pas exposer
à la pluie
ou l’humidité.

No exponga a la
lluvia ni use en
lugares húmedos.

Page 6 — English

SYMBOLS

Risk of Fire. Keep all objects at least 3 feet away from this machine. Heat from Muffler and Exhaust gases
can ignite combustible objects.

Risque d’incendie. Éloigner tous les objets au moins de 91,4 cm (3 pi) de cet appareil. La chaleur
du pot d’échappement et les gaz d’échappement peuvent enflammer les objets combustibles.

Riesgo de incendio. Mantener todos los objetos a una distancia mínima de 91,4 cm (3 pies) de esta
máquina. El calor de los gases del silenciador y el escape pueden prender fuego a objetos combustibles.

FUEL WARNING

No smoking when filling with gasoline.
Do not overfill. Full level is 1 in. below the
top of the fuel neck. Stop the engine for
five minutes before refueling to avoid the
heat from the muffler igniting fuel vapors.

ENGINE LUBRICANT WARNING

You must add lubricant before first operat­ing the generator. The oil reservoir capac­ity is 1.1 qt. Always check the lubricant
level before each operation. The lubricant
level should always register between the

940708007-04

Risk of Fire. Check for any fuel overflow or leaking. Stop the engine before refueling.
Risque d’incendie. Vérifier l'absence de débordement ou de fuite de carburant.

Arrêter le moteur avant de fair le plein.

Riesgo de incendio. Revise si hay algún derrame o fuga de combustible. Apague el
motor antes de poner combustible.

DANGERDANGER PELIGRO

Add lubricant to full mark to start. Engine will not start or will shut off
if lubricant is too low.

Ajouter de lubrifiant jusqu'au repère de remplissage pour dèmarrer.
Le moteur ne démarrera pas ou s'arrêtera si le niveau de lubrifiant
est bas.

Añada lubricante hasta la marca de ileno para arrancar. El motor no
arrancará o se apagará si el nivel de lubricante está demasiado bajo.

hatched areas on the dipstick.

GROUNDING WARNING

National Electric Code requires genera­tor to be grounded to an approved earth
ground.

HOT SURFACE WARNING

Do not touch the muffler or aluminum

WARNING

Product does not include ground rod or copper wire. National Electric Code requires generator to be
properly grounded to an approved earth ground. Call an electrician for local grounding requirements.

Le produit ne comprend pas de piquet de terre ou de fil en cuivre. Le code electrique americain (National
Electric Code) requiert un générateur pour une bonne mise à la terre approuvée. Appeler un électricien
pour connaître les exigences locales de mise à la terre.

El producto no incluye el alambre de cobre ni la barra de conexión a tierra. Los Reglamentos Nacionales
de Electricidad exigen que el generador esté debidamente conectado a una tierra aprobada. Comuniquese
con un electrista para todo lo relacionado con los requistos de conexión a tierra.

AVERTISSEMENT

cylinder of the engine. They are very HOT
and will cause severe burns. Don’t put
any flammable or combustible materials
in the direct path of the exhaust.

SPARK ARRESTOR

Operation of this equipment may cre­ate sparks that can start fires around
dry vegetation. A spark arrestor may be
required. The operator should contact
local fire agencies for laws or regulations

WARNING

Operation of this equipment may create sparks that can start fires
around dry vegetation. A spark arrestor may be required. The operator should contact
local fire agencies for laws or regulations relating to fire prevention requirements.

AVERTISSEMENT

L’utilisation de cet équipement peut créer des étincelles
susceptibles d’enflammer la végétation sèche. Il peut être nécessaire d’utiliser un
pare-étincelles. L’utilisateur doit communiquer avec le service local d’incendie pour
connaître toutes les lois et tous les règlements portant sur les exigences en matière
de prévention des incendies.

ADVERTENCIA

El uso de este equipo puede producir chispas propensas a
iniciar incendios cerca de vegetación seca. Es posible que se necesite un parachis­pas. El operador debe ponerse en contacto con las agencias contra incendios locales
para conocer las leyes y regulaciones relacionadas con los requisitos de prevención
de incendios.

940947003-03

relating to fire prevention requirements.

CLEARANCE WARNING

While operating and storing, keep at least 3 feet of clearance on all sides of this product, in­cluding overhead. Allow a minimum of 30 minutes of “cool down” time before storage. Heat
created by muffler and exhaust gases could be hot enough to cause serious burns and/or ignite
combustible objects.

940974007-04

ADVERTENCIA

940513008-03

WARNING

HOT SURFACE

AVERTISSEMENT

SURFACE TRÈS

CHAUDE

ADVERTENCIA

SUPERFICIE

CALIENTE

DANGERDANGER PELIGRO

Page 7 — English

940974089-02

940680021-03

ELECTRICAL

EXTENSION CORD CABLE SIZE

Refer to the table below to ensure the cable size of the extension cords you use are capable of carrying the required load.
Inadequate size cables can cause a voltage drop, which can burn out the appliance and overheat the cord.

Current in

Amperes

2.5 300 600 1000 ft. 600 ft. 375 ft. 250 ft.
5 600 1200 500 ft. 300 ft. 200 ft. 125 ft.

7.5 900 1800 350 ft. 200 ft. 125 ft. 100 ft.

10 1200 2400 250 ft. 150 ft. 100 ft. 50 ft.
15 1800 3600 150 ft. 100 ft. 65 ft.
20 2400 4800 175 ft. 125 ft. 75 ft.
25 3000 6000 150 ft. 100 ft.
30 3600 7200 125 ft. 65 ft.
40 4800 9600 90 ft.

Load in Watts Maximum Allowable Cord Length

At 120V At 240V #8 Wire #10 Wire #12 Wire #14 Wire #16 Wire

ELECTRIC MOTOR LOADS

It is characteristic of common electric motors in normal operation to draw up to six times their running current while starting.
This table may be used to estimate the watts required to start electric motors; however, if an electric motor fails to start or
reach running speed, turn off the appliance or tool immediately to avoid equipment damage. Always check the requirements
of the tool or appliance being used compared to the rated output of the generator.

Motor Size (H.P.) Running Watts

1/8 275 N/A 850 1200
1/6 275 600 850 2050
1/4 400 800 1050 2400
1/3 450 950 1350 2700
1/2 600 1000 1800 3600
3/4 850 1200 2600 —

1 1100 N/A 3300 —

Universal Capacitor Split Phase

Watts Required to Start Motor

NOTICE:

Operating voltage and frequency requirement of all
electronic equipment should be checked prior to plugging
them into this generator. Damage may result if the
equipment is not designed to operate within a +/- 10%
voltage variation, and +/- 3 hz frequency variation from the
generator name plate ratings. To avoid damage, always
have an additional load plugged into the generator if
solid state equipment (such as a television set) is used.
A power line conditioner is recommended for some solid
state applications.

GENERATOR CAPACITY

Make sure the generator can supply enough continuous (run­ning) and surge (starting) watts for the items you will power
at the same time. Follow these simple steps.

1. Selecttheitemsyouwillpoweratthesametime.
2. Totalthecontinuous(running)wattsoftheseitems.This

is the amount of power the generator must produce to
keep the items running. See the wattage reference chart
at right.

3. Estimatehowmanysurge(starting)wattsyouwillneed.

Surge wattage is the short burst of power needed to start
electric motor-driven tools or appliances such as a circular
saw or refrigerator. Because not all motors start at the
same time, total surge watts can be estimated by adding
only the item(s) with the highest additional surge watts to
the total rated watts from step 2.

Page 8 — English

ELECTRICAL

Example:

Tool or Appliance

Window AC,
10,000 BTU

Running

Watts*

1200 1800

Additional

Starting Watts*

Refrigerator 700 2200
1/3 HP Well Pump 1000 2000
27 in. Television 500 0
Light (75 Watts) 75 0

3475 Total

Running Watts

2200 Highest

Starting Watts

Total Running Watts 3475
Highest Starting Watts + 2200

Total Starting Watts Needed 5675

POWER MANAGEMENT

To prolong the life of the generator and attached devices,
it is important to take care when adding electrical loads to
the generator. There should be nothing connected to the
generator outlets before starting its engine. The correct and
safe way to manage generator power is to sequentially add
loads as follows:

1. With nothing connected to the generator, start the engine
as described later in this manual.

2. Plug in and turn on the first load, preferably the largest
load you have.

3. Permit the generator output to stabilize (engine runs
smoothly and attached device operates properly).

4. Plug in and turn on the next load.

5. Again, permit the generator to stabilize.

6. Repeat steps 4 and 5 for each additional load.

Never add more loads than the generator capacity. Take
special care to consider surge loads in generator capacity
as previously described.

Application/Equipment

Emergency / Home Standby

Clock Radio 50 50
Lights (qty. 4 x 75 W) 300 300
Refrigerator 700 2200
Furnace Fan 800 2350
Water Well Pump 1000 1500
Microwave 1000 1000
Sump Pump 1050 2200
Electric Range (per element) 2100 2100

Job Site

ElectricDrill−1/2HP 600 900
AirlessSprayer−1/3HP 600 1200

Quartz Halogen Work Light 1000 1000
Reciprocating Saw 960 1920

AirCompressor−1HP 1600 4500
CircularSaw−7-1/4in. 1400 2300
Planer/Jointer−6in 1800 1800
MiterSaw−10in. 1800 1800
TableSaw/RadialArmSaw−10in. 2000 2000

*Wattages listed are approximate. Check tool or appliance for actual wattage.

Estimated

Run Watts*

Estimated

Starting

Watts*

NOTICE:

Do not overload the generator’s capacity. Exceeding the
generator’s wattage/amperage capacity may damage the
generator and/or electrical devices connected to it.

Page 9 — English

FEATURES

PRODUCT SPECIFICATIONS

ENGINE

Engine Type ............................ 4 Stroke, OHC (Chain Drive)

Fuel Volume ................................................................ 6 gal.

GENERATOR

Rated Voltage .....................................................120V/240V

Rated Amps ..................................................... 41.6A/20.8A

Rated Running Watts* ............................................5,000 W

*Rated running watts determined by PGMA Standard G200

Rated Starting Watts ..............................................6,250 W

Rated Frequency ........................................................60 Hz

DIMENSIONS

Length ..................................................................... 26.5 in.

Width .......................................................................... 20 in.

Height ......................................................................... 23 in.

Weight .................................................................... 160 lbs.

KNOW YOUR GENERATOR

See Figure 1.

The safe use of this product requires an understanding of the
information on the product and in this operator’s manual as
well as a knowledge of the project you are attempting. Before
use of this product, familiarize yourself with all operating
features and safety rules.

AC CIRCUIT BREAKER

The circuit breaker is provided to protect the generator
against electrical overload. The circuit breaker may be reset
by lifting the circuit breaker reset lever.

AIR FILTER

The air filter helps to limit the amount of dirt and dust drawn
into the unit during operation.

CHOKE LEVER

The choke lever is used when starting the engine.

ENGINE SWITCH

The engine switch is used in combination with the recoil
starter grip to start the generator. It is also used to turn the
generator off.

FUEL TANK

The fuel tank has a capacity of 6 gallons.

FUEL VALVE

Fuel flow from the fuel tank to the engine is turned on and
off using the fuel valve.

GROUND TERMINAL

The ground terminal is used to assist in properly ground­ing the generator to help protect against electrical shock.
Consult with a local electrician for grounding requirements
in your area.

OIL CAP/DIPSTICK

Remove the oil fill cap to check and add lubricant to the
generator when necessary.

OIL DRAIN PLUG

When changing the engine lubricant, unscrew and remove
the oil drain plug to allow old engine lubricant to be drained.

RECEPTACLES

Your generator has the following single phase, 60 Hz outlets:
four 120 Volt AC, 20 Amp receptacles, and one 240 Volt AC,
20 Amp receptacle. These can be used for operating appro­priate appliances, electrical lighting, tools, and motor loads.

RECOIL STARTER GRIP

The recoil starter grip is used (along with the engine switch)
to start the generator’s engine.

Page 10 — English

ASSEMBLY

UNPACKING

This product requires assembly.
 Carefully cut the box down the sides then remove the

machine and any accessories from the box. Make sure
that all items listed in the packing list are included.

NOTE: This machine is heavy and requires a minimum of

two people to lift. To avoid back injury, lift with your legs
and not your back.

WARNING:

Do not attempt to modify this product or create acces­sories not recommended for use with this product. Any
such alteration or modification is misuse and could result
in a hazardous condition leading to possible serious per­sonal injury.

WARNING:

Do not use this product if any parts on the Loose Parts
List are already assembled to your product when you

unpack it. Parts on this list are not assembled to the
product by the manufacturer and require customer instal­lation. Use of a product that may have been improperly
assembled could result in serious personal injury.

 Inspect the unit carefully to make sure no damage oc-

curred during shipping.

 Do not discard the packing material until you have

carefully inspected and satisfactorily operated the
product.

 If any parts are damaged or missing, please call

1-800-242-4672 for assistance.

LOOSE PARTS LIST

See Figure 2.

The following items are included with the generator:

Key
No. Description Qty.

1 Wheels .................................................................2

2 Washers ...............................................................2

3 Hitch Pins ............................................................2

4 Support Feet ........................................................2

5 Bolts (1/4-20 x 1-1/2 in.) ......................................2

6 Flat Washers ........................................................2

7 Lock Washers ......................................................2

8 Nuts (1/4-20) ........................................................2

9 Axles ....................................................................2

10 Bottle of Engine Lubricant ...................................1

Operator’s Manual (not shown) ...........................1

WARNING:

If any parts are damaged or missing do not operate
this product until the parts are replaced. Use of this
product with damaged or missing parts could result in
serious personal injury.

WARNING:

Do not attempt to operate the generator until assembly
is complete. Failure to comply could result in possible
serious personal injury.

TOOLS NEEDED

See Figure 3.

The following tools (not included or drawn to scale) are
needed for assembly:

 T-30 Torx screwdriver
 7/16 in., 1/2 in., and 9/16 in. combination wrench

NOTE: Do not put fuel or lubricant in the generator before
installing the feet, frame support, and wheels.

INSTALLING THE FRAME SUPPORTS

See Figure 4.

 Locate the following items:
2 support feet, 2 nuts (1/4-20), 2 flat washers,

2 lock washers, 2 bolts (1/4-20 x 1-1/2 in.)

 Position the generator and the support foot so the holes

in the support foot align with the holes in the generator
frame.

 Insert bolt, flat washer, lock washer, and nut. Tighten nut

securely.

 Repeat with remaining support.

INSTALLING THE WHEELS

See Figure 5.

Wheels are provided to assist in moving the generator to
the desired location and should be installed on the side
opposite the handle.

 Locate the following items:
2 axles, 2 hitch pins, 2 washers, 2 wheels
 Raise the end of the generator where the handle is located

high enough to gain access to the frame bottom; securely
position props underneath to support.



Slide the axle through the hole in the center of the wheel.

Page 11 — English

ASSEMBLY



Slide a washer onto the axle, then slide the axle into the
wheel mounting hole as shown.



Insert hitch pin to secure.

NOTE: The hitch pin should be pushed into the axle until

the center of the pin rests on top of the axle.

 Repeat with the second wheel.

SECURING THE HANDLE

See Figure 6.

Grasp the handle and lift up and back until it locks in place.
Make sure the handle is securely locked in place before at­tempting to move the generator.

OPERATION

To collapse the handle for storage, pull and hold the release
pin while pushing the handle down.

WARNING:

Do not attempt to lift the unit by the handle assembly. If
it is necessary to lift the generator, always grasp by the
frame. Use proper lifting techniques to avoid back injury.

DANGER:

Carbon Monoxide. Using a generator indoors CAN KILL

YOU IN MINUTES.
Generator exhaust contains high levels of carbon

monoxide (CO), a poisonous gas you cannot see or smell.
If you can smell the generator exhaust, you are breathing
CO. But even if you cannot smell the exhaust, you could
be breathing CO.

 Never use a generator inside homes, garages,

crawlspaces, or other partly enclosed areas. Deadly
levels of carbon monoxide can build up in these areas.
Using a fan or opening windows and doors does NOT
supply enough fresh air.

 ONLY use a generator outdoors and far away from

open windows, doors, and vents. These openings
can pull in generator exhaust.

Even when you use a generator correctly, CO may
leak into the home. ALWAYS use a battery-powered or
battery-backup CO alarm in the home.

If you start to feel sick, dizzy, or weak after the generator
has been running, move to fresh air RIGHT AWAY. See
a doctor. You could have carbon monoxide poisoning.

DANGER:

Failure to properly ground generator can result in
electrocution, especially if the generator is equipped with
a wheel kit. National Electric Code requires generator to
be properly grounded to an approved earth ground. Call
an electrician for local grounding requirements.

WARNING:

Do not allow familiarity with this product to make you
careless. Remember that a careless fraction of a second
is sufficient to inflict serious injury.

WARNING:

Do not use any attachments or accessories not
recommended by the manufacturer of this product. The
use of attachments or accessories not recommended
can result in serious personal injury.

APPLICATIONS

This generator is designed to supply electrical power for
operating compatible electrical lighting, appliances, tools,
and motor loads.

BEFORE OPERATING THE UNIT

 Only use OUTSIDE and far away from windows, doors,

and vents.

 NEVER use inside a home or garage, EVEN IF doors and

windows are open.

 Always position the generator on a flat firm surface.

SPECIAL REQUIREMENTS:

There may be General or State Occupational Safety and
Health Administration (OSHA) regulations, local codes or
ordinances that apply to the intended use of the generator.

Please consult a qualified electrician, electrical inspector, or
the local agency having jurisdiction:

 In some areas, generators are required to be registered

with local utility companies.

 If the generator is used at a construction site, there may

be additional regulations which must be observed.

Page 12 — English

OPERATION

CHECKING/ADDING LUBRICANT

See Figure 7.

NOTICE:

Attempting to start the engine before it has been properly
filled with lubricant will result in equipment failure.

Engine lubricant has a major influence on engine performance
and service life. For general, all-temperature use, SAE 10W­30 is recommended. Always use a 4-stroke motor lubricant
that meets or exceeds the requirements for API service
classification SJ.

NOTE: Non-detergent or 2-stroke engine lubricants will
damage the engine and should not be used.

 Unscrew the oil cap/dipstick and remove.
 Wipe dipstick clean and re-seat in hole; do not re-thread.
 Remove dipstick again and check lubricant level. Lubricant

level should fall between the hatched areas on the dipstick.

 If level is low, add engine lubricant until the fluid level rises

to the upper portion of the dipstick.

 Replace and secure the oil cap/dipstick.

USING FUEL STABILIZER

Fuel gets old, oxidizes, and breaks down over time. Adding
a fuel stabilizer (not included) extends the usable life of fuel
and helps prevent deposits from forming that can clog the
fuel system. Follow fuel stabilizer manufacturer’s directions
for correct ratio of stabilizer to fuel.

 Mix fuel stabilizer and gasoline prior to filling the tank

by using a gas can or other approved fuel container and
shaking gently to combine.

NOTE: To control the amount of fuel stabilizer being added

to the engine, always mix fuel stabilizer with gasoline
before fueling the tank rather than adding fuel stabilizer
directly into the generator’s fuel tank.

 Replace and secure the fuel tank cap.
 Start and run the engine for at least 5 minutes to allow

stabilizer to treat the entire fuel system.

OXYGENATED FUELS

NOTICE:

Do not use E15 or E85 fuel (or fuel containing greater
than 10% ethanol) in this product. It is a violation of
federal law and will damage the unit and void your
warranty.

Fuel system damage or performance problems resulting
from the use of an oxygenated fuel containing more than
the percentage of oxygenates stated below are not covered

under warranty.
Ethanol. Gasoline containing up to 10% ethanol by volume

(commonly referred to as E10) is acceptable. E15 and E85
are not.

CHECKING/ADDING FUEL

See Figure 8.

WARNING:

Gasoline and its vapors are highly flammable and ex­plosive. To prevent serious personal injury and property
damage, handle gasoline with care. Keep away from igni­tion sources, handle outdoors only, do not smoke while
adding fuel, and wipe up spills immediately.

When adding gas to the generator, make sure the unit is
sitting on a flat, level surface. If the engine is hot, let the
generator cool before adding gas. ALWAYS fill the fuel tank
outdoors with the machine turned off.

 Remove the fuel cap.
 Fill the fuel tank to 1 in. below the top of the fuel neck.
 Replace and secure the fuel cap.

NOTE: Always use unleaded gasoline with a pump octane
rating of 86 or higher. Never use old, stale, or contaminated
gasoline, and do not use an oil/gas mixture. Do not allow dirt
or water into the fuel tank. Do not use E85 fuel.

STARTING THE ENGINE

See Figures 9 - 11.

NOTICE:

On a level surface with the engine off, check the lubricant
level before each use of the generator.

NOTE: If location of generator is not level, the unit may not
start or may shut down during operation.

 Unplug all loads from the generator.
 Turn the fuel valve to the ON position.
 Move the choke lever right to the START position.

NOTE: If engine is warm or the temperature is above

50˚F,movethechokeleverlefttotheRUNposition.

 Put the engine switch in the ON ( I ) position.
 Pull the recoil starting grip until the engine runs (a maximum

of 6 times).

NOTE: Do not allow the grip to snap back after starting;

return it gently to its original place.

 Allow the engine to run for 15-30 seconds, then move

the choke lever left to the RUN position.

STOPPING THE ENGINE

See Figures 9 - 10.

To stop the engine under normal operating conditions:

 Remove any load from the generator.
 Turn the fuel valve to the OFF position.
 Put the engine switch in the OFF ( O ) position.

To stop the engine in an emergency situation:

 Put the engine switch in the OFF ( O ) position.

Page 13 — English

OPERATION

WARNING:

While operating and storing, keep at least 3 feet of
clearance on all sides of this product, including overhead.
Allow a minimum of 30 minutes of “cool down” time
before storage. Heat created by muffler and exhaust
gases could be hot enough to cause serious burns and/
or ignite combustible objects.

MAINTENANCE

WARNING:

When servicing, use only identical replacement parts.
Use of any other parts could create a hazard or cause
product damage.

Only the parts shown on the parts list are intended to be
repaired or replaced by the customer. All other parts should
be replaced at an authorized service center.

GENERAL MAINTENANCE

Keep the generator in a clean and dry environment where it
is not exposed to dust, dirt, moisture, or corrosive vapors.
Do not allow the cooling air slots in the generator to become
clogged with foreign material such as leaves, etc.

Do not use a garden hose to clean the generator. Water en­tering the fuel system or other internal parts of the unit can
cause problems that will decrease the life of the generator.

To clean the unit:

 Use a soft bristle brush and/or vacuum cleaner to loosen

and remove dirt and debris.

 Clean air vents with low pressure air that does not exceed

25 psi.

 Wipe the exterior surfaces of the generator with a damp

cloth.

CHECKING/CLEANING AIR FILTER

See Figure 12.

For proper performance and long life, keep air filter clean.
 Release latches on left side of air filter cover. Remove

cover and set aside.

 Remove the filter element.
 If the filter element is dirty, clean with warm, soapy water.

Rinse and let dry.

 Apply a light coat of engine lubricant to the element, then

squeeze it out.

 Replace the element in the air filter unit.

HIGH ALTITUDE OPERATION

Specific modifications are needed for high-altitude operation.
Please contact your authorized service center for important
information regarding these modifications. Operating this
engine without the proper altitude modification may increase
the engine’s emissions and decrease fuel economy and
performance.

 Replace the air filter cover and latch to secure.
NOTE: Do not run the generator without the air filter. Rapid

engine wear will result.

CHANGING ENGINE LUBRICANT

See Figure 13.

 Remove the oil cap/dipstick.
 Place a container underneath the oil drainage bolt to

collect used lubricant as it drains.

 Unscrew the oil drainage bolt and remove.
 Allow lubricant to drain completely.

NOTE: Drain the lubricant while the engine is still warm

but not hot. Warm lubricant will drain quickly and more
completely.

WARNING:

Do not change engine lubricant while it is hot. Accidental
contact with hot engine lubricant could result in serious
burns.

 Reinstall the oil drainage bolt and tighten securely.
 Refill with lubricant following the instructions in the

Checking/Adding Lubricant section. For amount of
lubricant needed to refill, see Product Specifications
earlier in this manual or the accompanying engine manual,
if applicable.

 Reinstall the oil cap/dipstick.
NOTE: Used lubricant should be disposed of at an approved

disposal site. See your local oil retailer for more information.

SPARK PLUG MAINTENANCE

See Figure 14.

The spark plug must be properly gapped and free of deposits
in order to ensure proper engine operation. To check:

 Remove the spark plug cap.
 Clean any dirt from around base of spark plug.
 Remove spark plug using wrench (not included).

Page 14 — English

MAINTENANCE

 Inspect spark plug for damage, and clean with a wire

brush before reinstalling. If insulator is cracked or
chipped, spark plug should be replaced. For replacement
spark plug, see Product Specifications earlier in this
manual or the accompanying engine manual, if applicable.

 Measure pluggap. Thecorrect gapis 0.028−0.031in.

(0.7-0.8 mm). To widen gap, if necessary, carefully bend
the ground (top) electrode. To lessen gap, gently tap
ground electrode on a hard surface.

 Seat spark plug in position; thread in by hand to prevent

cross-threading.

 Tighten with wrench to compress washer. If spark plug

is new, use 1/2 turn to compress washer appropriate
amount. If reusing old spark plug, use 1/8 to 1/4 turn for
proper washer compression.

NOTE: An improperly tightened spark plug will become

very hot and could damage the engine.

CLEANING THE EXHAUST PORT AND
MUFFLER

Depending on the type of fuel used, the type and amount of
lubricant used, and/or your operating conditions, the exhaust
port and muffler may become blocked with carbon deposits.
If you notice a power loss with your gas-powered products,
you may need to remove these deposits to restore perfor­mance. We highly recommend that only qualified service
technicians perform this service.

SPARK ARRESTOR

See Figure 15.

 Inspect the spark arrestor for breaks or holes. Replace

if necessary. To purchase a replacement spark arrestor
contact Homelite customer service at 1-800-242-4672.

 Use a brush to remove carbon deposits from the spark

arrestor screen as needed.

DRAINING FUEL TANK/CARBURETOR

See Figures 16 - 17.

To help prevent gum deposits in the fuel system, drain the
fuel from the tank and carburetor before storing.

DRAINING THE FUEL TANK

 Turn the engine switch OFF ( O ).
 Turn the fuel valve to the OFF position.

 Remove the fuel line from the petcock by squeezing the

ends of the retaining clip and sliding the fuel line off.

 Install one end of a drain line over the petcock, and place

the other end in a fuel container large enough to catch
the fuel being drained from the tank.

 Turn the fuel valve to the ON position.
 When the fuel has drained from the tank, close the fuel

valve and reinstall fuel line securely on petcock.

DRAINING THE CARBURETOR

 Turn the engine switch OFF ( O ).
 Turn the fuel valve to the OFF position.
 Position a suitable container under the carburetor drain

screw to catch fuel; loosen the screw.

 Allow fuel to drain completely into container.
 Retighten drain screw.

NOTE: Consult hazardous waste management guidelines in
your area for the proper way to dispose of used fuel.

REPLACING FUEL FILTER

See Figure 18.

Occasionally the fuel filter may become clogged and need
replacing. To purchase a replacement fuel filter contact
Homelite customer service at 1-800-242-4672.

NOTE: Fuel tank must be empty before replacing fuel filter.
Run unit until tank is empty, if needed, or inspect filter prior
to fill-up.

To replace:

 Turn the fuel valve to the OFF position.

 Remove the fuel line from both sides of the filter by

squeezing the ends of the retaining clip with pliers.

 Slide the fuel line off.
 Replace with new fuel filter.
 Reinstall fuel lines to new fuel filter.

 Pull on lines to make sure they are secured.
 Turn the fuel valve to the ON position.

TRANSPORTING

 Turn engine switch OFF ( O ).
 Turn the fuel valve to the OFF position.
 Make sure engine and exhaust of unit is cool.
 Empty the fuel tank.
 Do not drop or strike unit or place under heavy objects.

Page 15 — English

MAINTENANCE

STORAGE

When preparing the generator for storage, allow the unit to cool completely then follow the guidelines below.

STORAGE TIME PRIOR TO STORING

Less than 2 months  Drain gasoline from tank and dispose of in a suitable container according to state and local ordinances.
2 months to 1 year  Drain fuel from carburetor.

 Drain gasoline from tank and dispose of in a suitable container according to state and local ordinances.

1 year or more  Drain fuel from the carburetor.

 Remove spark plug.
 Drain gasoline from tank and dispose of in a suitable container according to state and local ordinances.
 Put a tablespoon of engine oil into the spark plug cylinder. Turn the engine slowly with the pull rope

to distribute the oil.

 Reinstall spark plug.
 Change engine lubricant.

After removal from storage:
 Fill with fresh gasoline.

NOTE: If storing gasoline in suitable container for later use, make sure gasoline has been treated with fuel stabilizer
according to stabilizer manufacturer’s instructions.

MAINTENANCE SCHEDULE

NOTE: If a separate engine manual is provided for this generator, please follow the maintenance schedule provided in the en-

gine manual instead of the maintenance information listed below.

Before

each use

Check Engine Lubricant
Change Engine Lubricant**
Check Air Filter
Clean Air Filter**
Change Air Filter**
Check/Adjust Spark Plug
Replace Spark Plug**
Check/Adjust Idle Speed
Check/Adjust Valve

Clearance*, **
Clean Fuel Tank and Filter*, **
Check Fuel Hose
Fuel Filter Inspect Replace
Check All Hose

Connections
Inspect Fuel Tank Vapor

Vent (If Equipped)
Inspect Carbon Canister

(CARB Models Only)

* These items should only be carried out by an authorized service center.
** See engine manual for maintenance schedule for this item.
NOTE: Maintenance should be performed more frequently when generator is used in dusty areas. When generator has exceeded

the maximum figures specified in the table, maintenance should still be cycled according to the intervals of time or hours
stated herein.





 

 

 

 

After 1st month

or 20 hours of

operation

 

Every 3 months

or 50 hours of

operation



Every 6 months

or 100 hours
of operation





Every year or

after 300 hours

of operation









Page 16 — English