Homelite UT20804, UT20805, UT20833, UT20806, UT20832 PARTS LIST

...
Homelite
PARTS LIST
®
Trimmers/Brushcutters
Eco Power
TrimLite Trim 'n Edge
Trim 'n Edge (clutch) Easy Reach
Easy Reach (clutch) V ersaTool
UT20804
UT20805 UT20833
UT20806 UT20832, UT20837
UT20816, UT20838
PART NO. PS05240
Non-Clutch
TrimLite ....................... (UT20804)
T rim 'n Edge ............... (UT20805)
Easy Reach ............... (UT20806)
IGNITION - ROTOR - STARTER
1
5
2
4
18
19
12
13
3
16
11
14
9
6
10
15
7
7
8
23
17
20
22
No. Part No. Description Qty.
•UP 06784 IGNITION KIT 1
1 2 UP 03868 TERMINAL & COVER 1 3 UP 03896 SCREW-Taptite (8-32 X 1") 2 4 UP 03883 SPARK PLUG 1 5 UP 04690 LEAD-Electrical 1 6 UP 03009 ROTOR KIT 1 7 UP 04241 WASHER-Flat 1 8 UP 04271 CONNECTOR-Drive (.250) 1 9 UP 06345 SHORT BLOCK (See Engine Internal) 1
•UP 04743 COMPLETE STARTER ASSEMBLY 1
10 11 UP 06910 SCREW-Thread Form (8-16 X 1/2") 3 12 UP 04744 BAFFLE-Air 1 13 UP 03012 PULLEY-Starter 1 14 UP 03912 ROPE-Starter (42") 1 15 UP 03917 SPRING & CONTAINER 1 16 UP 03026 GRIP-Starter (Yellow) 1 17 UP 03111 CLAMP 1 18 •UP 02965 HOUSING-Rear Kit 1 19 UP 03895 SCREW-Truss (10-14 X 7/8") 2 20 UP 03406 SCREW-Taptite (10-24 X 3/4") 4 21 •UP 03091 CONTROL HANDLE ASSY. 1 22 UP 04559 TRIGGER 1 23 UP 03895 SCREW-Truss Hd. (10-14 x 7/8") 9 24 UP 04557 CABLE-Throttle 1
21
Item Required
No. In/Lbs N m Loctite
3 ....... 30-40 ......... 3.4-4.5 ...... Blue 242
4 .......120-180 ....... 13.6-20.3
8 .......100-150 ....... 11.3-16.9
11 ....... 10-20 ......... 1.1-2.3
19 ....... 30-50 ......... 3.4-5.6
20 ....... 30-40 ......... 3.4-4.5
23 ....... 30-50 ......... 3.4-5.6
Job Description Time/Hr.
FA11 ... Ignition Mod................................. .3
FA12 ... Ground Lead ............................... . 3
FG10 .. Starter ......................................... . 4
FD12 ... Engine Housing, Rear................. .4
FF13 ... Trigger, Throttle cable ................. .3
24
Torque Specs
Warranty Flat Rate
©2001, John Deere Consumer Products, Inc.
2
6/18/2001
Clutch
V ersaT o ol.................... (UT20816, UT20838)
Easy Reach ............... (UT20832, UT20837)
IGNITION - ROTOR - STARTER - CLUTCH
3
30
1
6
2
5
4
22
23
17
18
21
16
19
14
20
7
8
9
12
11
15
10
24
30
28
13
29
30
26
27
No. Part No. Description Qty .
1 •UP 05270 IGNITION KIT 1 2 UP 03868 TERMINAL & COVER 1 3 UP 03896 SCREW-Taptite (8-32 X 1") 2 4 UP 03883 SPARK PLUG 1 5 UP 04537 LEAD-Electrical 1 6 UP 04536 LEAD-Electrical 1 7 UP 03009 ROTOR KIT 1 8 UP 03906 WASHER-Flat 1
9 •U P 00034 CLUTCH AND DRUM KIT 1 10 UP 04118 SPACER 1 11 UP 04275 WASHER-Flat 1 12 UP 04103 CLUTCH 2 13 UP 04104 CONNECTOR AND DRUM 1 14 UP 07919 SHORT BLOCK (See Engine Internal) 1 15 •UP 02962 COMPLETE STARTER ASSEMBLY 1 16 UP 06910 SCREW-Thread Form (8-16 X 1/2") 3 17 UP 06380 BAFFLE-Air 1 18 UP 03012 PULLEY-Starter 1 19 UP 03912 ROPE-Starter (42") 1 20 UP 03917 SPRING & CONTAINER 1 21 UP 03026 GRIP-Star ter (Yellow) 1 22 •UP 02965 HOUSING-Rear Kit 1 23 UP 03895 SCREW-Plastite (10-14 X 7/8") 2 24 UP 03406 SCREW-Taptite (10-24 X 3/4") 4
6/18/2001
{
31
32
25
No. Part No. Description Qty.
25 •UP 06755 CONTROL HANDLE ASSY. 1 26 •U P 03207 TRIGGER-Throttle 1 27 U P 03210 SPRING 1 28 U P 03173 THROTTLE INTERLOCK 1 29 UP 05271 SWITCH 1 30 UP 04247 SCREW-Taptite (10-14 X 1") 9 31 UP 03172 CABLE-Throttle 1 32 UP 03174 LEAD-Electrical 1
Item Required
No. In/Lbs Nm Loctite
3 ....... 30-40 ......... 3.4-4.5 ...... Blue 242
4 .......120-180....... 13.6-20.3
16 ....... 10-20 ........... 1.1-2.3
23 ....... 30-50 ......... 3.4-5.6
24 ....... 30-40 ......... 3.4-4.5
30 ....... 30-50 ......... 3.4-5.6
Job Description Time/Hr.
FA11 ... Ignition Mod. ................................ .3
FA12 ... Ground Lead ............................... . 3
FG10 .. Starter ......................................... .4
FD12 ... Engine Housing, Rear ................. .4
FF13 ... Trigger, Throttle cable ................. .3
Tor que Specs
Warranty Flat Rate
3
Non-Clutch
TrimLite ....................... (UT20804)
T rim 'n Edge ............... (UT20805)
Easy Reach ............... (UT20806)
Clutch
VersaTool .................... (UT20816, UT20838)
Easy Reach ............... (UT20832, UT20837)
T rim 'n Edge ............... (UT20833)
ENGINE INTERNAL
14
15
4
9
6
OPTIONAL MUFFLER GUARD
13
12
5
3 2
7
8
11
1
10
No. Part No. Description Qty.
1•UP 06345 SHORT BLOCK (Non-Clutch) 1
UP 07919 SHORT BLOCK (Clutch) 1
2•UP 06347 PISTON & ROD ASSY. 1 3 UP 06346 RING-Piston 1 4•UP 06348 CYLINDER ASSY. 1 5 UP 03857 GASKET-Cylinder 1 6 UP 06339 GASKET-Heat Dam to Cylinder 1 7 UP 06333 GASKET-Adaptor to Heat Dam 1 8 UP 06335 GASKET-Adaptor to Carburetor 1
9 UP 06334 GASKET-Muffler 1 10 UP 04345 SCREW-Sems (12-24 X 3/4") 3 11•UP 00019 CRANKCASE COVER ASSEMBLY 1 12 UP 03862 GASKET-Crankcase Cover (Also 1
included w/short block)
13 UP 04295 SCREW-Sems (10-24 X 1/2") 4
14•UP 04099 MUFFLER GUARD 3 15 UP 03897 SCREW-Plastite (10-14 X 1/2") 2
Item Required
No. In/Lbs Nm Loctite
10 ....... 55-65 ........... 6.2-7.3 ........ Red 262
13 ....... 35-45 ........... 4.0-5.1 ........ Red 262
15 ....... 5-20 ........... .6-2.3
Job Description Time/Hr.
FB10 ... Partial Rebuild ............................. 1.0
FB20 ... Short Block .................................. 1.0
FD25 ... Crankcase Cover ....................... . 3
Torque Specs
Warranty Flat Rate
6/18/2001
4
Non-Clutch
TrimLite ....................... (UT20804)
T rim 'n Edge ............... (UT20805)
Easy Reach ............... (UT20806)
Clutch
VersaTool .................... (UT20816, UT20838)
Easy Reach ............... (UT20832, UT20837)
T rim 'n Edge ............... (UT20833)
CARBURETOR - FUEL TANK
16
13
18
15
1
11
4
5
6
2
9
3
7
8
10
14
12
17
No. Part No. Description Qty.
1 UP06339 GASKET-Heat Dam to Cylinder 1 2 UP04307 SCREW-Shoulder 2 3 • UP 06344 HEAT DAM Complete 1 4 UP06337 TUBE-Tuned 1 5 UP 04140 SCREW-Sems (10-24 x 1") 3 6 UP 06338 ADAPTOR 1 7 • UP 06343 CARBURETOR KIT (Non Clutch)1 8 UP 06333 GASKET-Adaptor to Heat Dam 1 9 UP 06335 GASKET-Carburetor to Adaptor 1
10 UP 06342 LEVER-Choke 1
7 • UP 06825 CARBURETOR KIT (Clutch)1 8 UP 06333 GASKET-Adaptor to Heat Dam 1 9 UP 06335 GASKET-Carburetor to Adaptor 1
10 UP 06357 LEVER-Choke 1
6/18/2001
Item Required
No. In/Lbs N m Loctite
2 .......30-40 ........... 3.4-4.5
5 .......40-50 ........... 4.5-5.6 ........ Red 262
Job Description Time/Hr.
FF17 .. . Manifold ....................................... .3
FF10 ... Carburetor Rep. .......................... .3
FF16 ... Fuel Tank ..................................... .3
FF12 ... Fuel/Return Line ......................... .3
No. Part No. Description Qty.
11 UP 06336 TUBE-Rubber 1 12 •UP 06692 FUEL TANK ASSY . 1 13 UP 03871 FILTER-Fuel 1 14 UP 06935 TUBING-Rubber (5.5") 1 15 01439 29 TUBING-Rubber (7.25") 1 16 UP 04708 FUEL CAP 1 17 UP 03501 BUMPER-Rubber 3 18 UP 03913 CLAMP 1
Torque Specs
Warranty Flat Rate
5
Non-Clutch
TrimLite....................... (UT20804)
T rim 'n Edge ............... (UT20805)
Easy Reach ............... (UT20806)
Clutch
VersaTool .................... (UT20816, UT20838)
Easy Reach ............... (UT20832, UT20837)
T rim 'n Edge ............... (UT20833)
2
5
MUFFLER - AIR CLEANER
See Engine Internal page.
*
10
8
3
4
11
12
13
7
9
6
1
No. Part No. Description Qty.
1•UP 06340 MUFFLER ASSY. 1
2 UP 04248 SCREW, Taptite- (8-32 X 3/8") 3
3 UP 04629 SCREEN-Spark 1
4 UP 06334 GASKET-Muffler 1
5 UP 06941 SCREW, Truss Hd. - (10-24 X 2.188) 2
6•UP 06349 AIR FILTER KIT 1
7 UP 04270 F ILTER-AIR 1
8 UP 03885 NU T-H ex (10-24) 2
9 UP 04235 SCREW-Slotted Tr. Hd (8-16 x 1
For Non-Clutch models
10 UP 04082 SCREW-Thread Form (6-19 x 1/2") 1 11 UP 04690 LEAD-Electrical 1 12 UP 04716 SPRING-Compression 1 13 UP 06341 BUTTON-Switch 1
Item Required
No. In/Lbs Nm Loctite
2 .......25-35 ........... 2.8-4.0
5 .......50-60 ........... 5.6-6.8
8 .......30-40 ........... 3.4-4.5
Job Description Time/Hr.
FB18 ... Muffler-Replace .......................... .3
FF42 ... Air Filter Assy. ............................. .2
6
Torque Specs
Warranty Flat Rate
6/18/2001
TrimLite ....................... (UT20804)
SHAFT - SPOOL & STRING - GRASS DEFLECTOR
1
3
4
9
2
14
5
8
6
13
15
7
10
12
17
11
19
16
No. Part No. Description Qty.
1 •UP 03010 HANDLE-Anti-Vibe 1 2 UP 04262 NUT-Wing, Washer Faced (1/4-20) 1 3 UP 06523 SCREW-Cap Hex Hd. 1 4 •UP 04555 DRIVESHAFT HOUSING ASSY. 1 5 UP 03031 SHAFT-Flexible 1 6 UP 04137 CLAMP 1 7 UP 04256 SCREW-Sems Hex Hd. (#10-24 X 3/8") 1 8 •UP 06710 DEFLECTOR & BLADE KIT (55 Deg.) 1
9 UP 06523 SCREW-Cap Hex Hd. (10-24 X 2") 1 10 UP 03415 WASHER-Flat (1/4") 1 11 UP 03409 WASHER-Lock (1/4") 1 12 UP 04262 NUT-Wing, Washer Faced (1/4-20) 1 13 •UP 04119 BLADE-Cut-Off 1 14 UP 04159 SCREW-Mech. Hex Hd. (10-24 X 7/8") 2 15 UP 04150 NUT-Hex (10-24) 2 16 •DA 03001 A STRINGHEAD-Complete (.080") 1 17 UP 06567 HOUSING & EYELET (Dual Line) 1 18 •UP 00145 SPOOL & STRING (.080") 1 19 UP 06526 SPRING-Compression 1 20 UP 04273 RETAINER-Spool (R.H. Thread, Black) 1
18
20
Item Required
No. In/Lbs N m Loctite
2 ....... 5-25 ........... .6-2.8
7 .......15-25 ........... 1.7-2.8
12 ....... 5-25 ........... .6-2.8
15 ....... 30-40 ........... 3.4-4.5
Job Description Time/Hr.
FM10 .. Stringhead Assy.......................... .2
FN12... Driveshaft.................................... .3
FN13... Driveshaft Hsg. ........................... .3
FN16... Deflector-Grass.......................... .2
FD20... Front Handle ............................... .2
Tor que Specs
Warranty Flat Rate
6/18/2001
7
T rim 'n Edge ............... (UT20805)
T rim 'n Edge ............... (UT20833)
SHAFT - SPOOL & STRING - GRASS DEFLECTOR
1
5
3
24
24
21
25
23
26
25
23
22
4
9
2
14
8
6
7
10
13
15
12
17
11
19
16
18
20
No. Part No. Description Qty.
1 •UP 06959 HANDLE-Anti-Vibe 1 2 UP 04262 NUT-Wing, Washer Faced (1/4-20) 1 3 UP 06523 SCREW-Cap Hex Hd. 1 4 •UP 04555 DRIVESHAFT ASSY. 1
•UP 07813 DRIVESHAFT ASSY. ( 5 UP 03031 SHAFT-Flexible 1 6 UP 04137 CLAMP 1 7 UP 04256 SCREW-Sems Hex Hd. (#10-24 X 3/8") 1 8 •UP 06710 DEFLECTOR & BLADE KIT (55 Deg.) 1 9 UP 06523 SCREW-Cap Hex Hd. (10-24 X 2") 1
10 UP 03415 WASHER-Flat (1/4") 1 11 UP 03409 WASHER-Lock (1/4") 1 12 UP 04262 NUT-W ing, Washer Faced (1/4-20) 1 13 •UP 04119 BLADE-Cut-Off 1 14 UP 04159 SCREW-Mech. Hex Hd. (10-24 X 7/8") 2 15 UP 04150 NUT-Hex (10-24) 2 16 •DA 03001 A STRINGHEAD-Complete (.080") 1 17 UP 06567 HOUSING & EYELET (Dual Line) 1 18 •UP 00145 SPOOL & STRING (.080") 1 19 UP 06526 SPRING-Compression 1 20 UP 04273 RETAINER-Spool (R.H. Thread, Black) 1
UT20833
)1
8
No. Part No. Description Qty .
21•UP 00008 EDGER GUIDE KIT 1 22 UP 04148 SCREW-Hex Hd. (1/4-20 X 2 1/2") 1 23 UP 03415 WASHER-Flat (1/4") 2 24 UP 03409 WASHER-Lock (1/4") 2 25 UP 04262 NUT-Wing, Washer Faced (1/4-20) 2 26 UP 04158 SCREW-Hex Hd. (1/4-20 X 1") 1
Item Required
No. In/Lbs N m Loctite
2 ....... 5-25 ........... .6-2.8
7 .......15-25 ........... 1.7-2.8
12 ....... 5-25 ........... .6-2.8
15 ....... 30-40 ........... 3.4-4.5
25 ....... 5-25 ........... .6-2.8
Job Description Time/Hr.
FM10 .. Stringhead Assy.......................... .2
FN12... Driveshaft.................................... .3
FN13... Driveshaft Hsg. ........................... .3
FN16... Deflector-Grass.......................... .2
FD20... Front Handle ............................... .2
Torque Specs
Warranty Flat Rate
6/18/2001
Easy Reach ............... (UT20806)
Easy Reach ............... (UT20832, UT20837)
SHAFT - SPOOL & STRING - GRASS DEFLECTOR
7
1
8
3
6
12
2
4
9
5
10
11
17
19
16
18
13
20
14
15
No. Part No. Description Qty .
1 • UP 06959 HANDLE-Anti-Vibe 1 2 UP 04262 NUT-Wing, Washer Faced (1/4-20) 1 3 UP 06523 SCREW-Cap Hex Hd. 1 4 • U P 04891 DRIVESHAFT ASSY. 1 5 UP 04717 SHAFT-Flexible 1 4 • U P 05071 DRIVESHAFT ASS Y. ( 5 UP 05072 SHAFT-Flexible 1 6 • U P 06970 GEARHEAD 1 8 UP 04404 Screw, Taptite Hex Hd. (10-24 x 1/2") 5 7 UP 04233 Screw-Hex Hd. (10-24 x 5/8") 2
9 UP 04126 WASHER-Flanged 1 10 UP 04128 ADAPTER-Shaft 1 11 • U P 04888 GRASS DEFLECTOR KIT 1 12 UP 04893 WING NUT 1 13 • U P 04890 BLADE-Cut-off 1 14 UP 03900 SCREW-Plastite. (10-14 X 3/4") 2 15 UP 04892 SCREW-Square Head 1 16 • DA 03001 A STRINGHEAD-Complete (.080") 1 17 UP 06567 HOUSING & EYELET (Dual Line) 1 18 • U P 00145 SPOOL & STRING (.080") 1 19 UP 06526 SPRING-Compression 1 20 UP 04273 RETAINER-Spool (R.H. Thread, Black) 1
UT20832
)1
Item Required
No. In/Lbs N m Loctite
2 .......Hand Tight
7 .......15-20 ........... 1.7-2.3
8 .......40-50 ........... 4.5-5.6
10 ....... 100-120 ....... 11.3-13.6
12 ....... Hand Tight
14 ....... 30-40 ........... 3.4-4.5
Job Description Time/Hr.
FM10 .. Stringhead Assy. ......................... .2
FN12... Driveshaft.................................... .3
FN13... Driveshaft Hsg. ........................... .3
FN15... Gearhead .................................... .3
FD20... Front Handle ............................... .2
Tor que Specs
Warranty Flat Rate
6/18/2001
9
V ersa T ool .................. (UT20816, UT20838)
SHAFT - SPOOL & STRING - GRASS DEFLECTOR
1
4
6
3
2
12
11
14
10
8
15
5
7
19
13
18
20
9
17
22
16
24
21
23
25
No. Part No. Description Qty.
1 •UP 06959 HANDLE-Anti-Vibe 1
2 UP 04262 NUT-Wing, Washer Faced (1/4-20) 1 3 UP 06523 SCREW-Cap Hex Hd. 1
4 • UP 05136 DRIVESHAFT ASSY. (Upper) 1 5 UP 06960 FLEXSHAFT 1 6 • UP 03839 COUPLER ASSEMBLY 1 7 UP 05137 KNOB 1 8 • UP 03851 DRIVESHAFT HOUSING (Lower) 1
9 UP 04541 SHAFT-Flex 1 10 UP 04352 DECAL-Warning 1 11 UP 04137 CLAMP 1 12 UP 04256 SCREW-Sems Hex (10-24 X 3/8") 1
13 • UP 06710 DEFLECTOR & BLADE KIT (55 Deg.) 1
14 UP 06523 SCREW-Cap Hex Hd. (10-24 X 2") 1 15 UP 03415 WASHER-Flat (1/4") 1 16 UP 03409 WASHER-Lock (1/4") 1 17 UP 04262 NUT-Wing, Washer Faced (1/4-20) 1 18 •UP 04119 BLADE-Cut-Off 1 19 UP 04159 SCREW-Mech. Hex Hd. (10-24 X 7/8") 2 20 UP 04150 NUT-Hex (10-24) 2
10
No. Part No. Description Qty.
21 •DA 03001 A STRINGHEAD-Complete (.080") 1
22 UP 06567 HOUSING & EYELET (Dual Line) 1 23 • U P 00145 SPOOL & STRING (.080") 1 24 UP 06526 SPRING-Compression 1 25 UP 04273 RETAINER-Spool (R.H. Thread, Black) 1
Item Required
No. In/Lbs N m Loctite
2 ....... 5-25 ......... .6-2.8
12 ....... 15-25 ......... 1.7-2.8
17 ....... 5-25 ......... .6-2.8
20 ....... 30-40 ......... 3.4-4.5
Job Description Time/Hr.
FM10 .. Stringhead Assy. ......................... .2
FN12 ... Driveshaft (Upper) ...................... .3
FN13 ... Driveshaft Housing ..................... .3
FN16 ... Deflector...................................... .2
CD98 .. Coupler-Shaft .............................. .3
Tor que Specs
Warranty Flat Rate
6/18/2001
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