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UT20734R
User Manual
18 pgs961.57 Kb0

Homelite UT20734R, UT15160, UT20738, UT20712, UT20823 User Manual

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Homelite
PARTS LIST
Zip Start™
Trimmers/Brushcutters
EasyTrim™ UT20693 d825cdp UT20705
®
Trim N' Edge™ UT20694, UT20697, UT20698,UT20702,
UT20707, UT20728
d725cde UT20695, UT20713 Easy Reach™ UT20699, UT20703, UT20704,UT20730,
UT20737, UT20738
UT20735
d825ca UT20711, UT20736 VersaTool™ UT15151, UT15154, UT15157,UT20722,
UT20723
d825sb UT15152, UT15160 ST2517CR UT20726R, UT20823 ST2537S UT20734R, UT20827 BC2500 MR UT15159R, UT15204
PART NO. PS05001
Non-Clutch
EasyTrim™ ................(UT20693)
d825cdp ......................(UT20705)
d825cde ......................(UT20695, UT20713)
d825sd ........................(UT20700, UT20701, UT20709, UT20729)
IGNITION - ROTOR - STARTER
C
4
1
3
15
16
E
10
11
2
14
9
12
8
5
13
6
7
24
22
21
17
21
28
26
28
23
28
{
19
20
25
18
Beginning with Serial Number HA06100230
No. Part No. Description Qty.
A 07174 IGNITION KIT 1
C
•
1 UP 03868 TERMINAL & COVER 1 2 UP 03896 SCREW-Taptite (8-32 X 1") 2 3 UP 03883 SPARK PLUG 1 4 UP 04690 LEAD-Electrical 1 5•UP 03009 ROTOR KIT 1 6 UP 03906 WASHER-Flat 1 7 UP 04271 CONNECTOR-Drive (.250) 1 8 UP 02994 SHORT BLOCK (See Engine Internal) 1
UP 02963 COMPLETE STARTER ASSEMBLY 1
E
•
9 UP 04164 SCREW-Thread Form (8-16 X 1/2") 3 1 0 UP 03013 BAFFLE-Air 1 1 1 UP 03012 PULLEY-Starter 1 1 2 UP 03912 ROPE-Starter (42") 1 1 3 UP 03917 SPRING & CONTAINER 1 1 4 UP 03026 GRIP-Starter (Yellow) 1 1 5•UP 02964 HOUSING-Rear Kit 1 1 6 UP 03900 SCREW-Taptite (10-14 X 3/4") 2 1 7 UP 03406 SCREW-Taptite (10-24 X 3/4") 4
1 8 •UP 03113 CONTROL HANDLE ASSY. 1
1 9 UP 03015 TRIGGER-Throttle 1 2 0 UP 03027 PLUG-Switch 1 2 1 UP 03895 SCREW-Taptite (10-14 X 7/8") 4 2 2 UP 04247 SCREW-Truss Hd. (10-14 x 1") 4 2 3 UP 03020 CABLE-Throttle 1
2 4 •UP 03113 CONTROL HANDLE ASSY. 1
2 5 UP 03207 TRIGGER 1 2 6 UP 03172 CABLE-Throttle 1 2 7 UP 03210 SPRING 1 2 8 UP 04247 SCREW-Truss Hd. (10-14 x 1") 9
2
©2001, John Deere Consumer Products, Inc.
Item Required
No. In/Lbs Nm Loctite
2 ....... 30-40 ......... 3.4-4.5 ...... Blue 242
3 ....... 120-180 ....... 13.6-20.3
7 ....... 100-150 ....... 11.3-16.9
9 ....... 10-20 ......... 1.1-2.3
16 ....... 30-50 ......... 3.4-5.6
17 ....... 30-40 ......... 3.4-4.5
21 ....... 30-50 ......... 3.4-5.6
22 ....... 30-50 ......... 3.4-5.6
28 ....... 30-50 ......... 3.4-5.6
Job Description Time/Hr.
FA11 .... Ignition Mod. ................................ .3
FA12 .... Ground Lead ............................... .3
FG10 ... Starter .......................................... .4
FD12....Engine Housing, Rear ................. .4
FF13 .... Trigger, Throttle cable ................. .3
27
Torque Specs
Warranty Flat Rate
03/08/2001
Non-Clutch
Trim N' Edge™ ........... (UT20694, UT20697, UT20698,
Easy Reach™ ............(UT20699, UT20703, UT20704,
ST2517CR ...................(UT20826R, UT20823)
ST2537S .....................(UT20734R, UT20827)
UT20702, UT20707, UT20728) UT20730, UT20737, UT20738)
IGNITION - ROTOR - STARTER
C
4
1
3
2
8
16
15
14
E
11
10
12
9
5
6
13
7
22
21
17
21
24
28
26
19
23
{
20
28
28
18
No. Part No. Description Qty.
A 07174 IGNITION KIT 1
C
•
1 UP 03868 TERMINAL & COVER 1 2 UP 03896 SCREW-Taptite (8-32 X 1") 2 3 UP 03883 SPARK PLUG 1 4 UP 04690 LEAD-Electrical 1 5•UP 03009 ROTOR KIT 1 6 UP 03906 WASHER-Flat 1 7 UP 04271 CONNECTOR-Drive (.250) 1 8 UP 02994 SHORT BLOCK (See Engine Internal) 1
UP 02962 COMPLETE STARTER ASSEMBLY 1
E
•
9 UP 04164 SCREW-Thread Form (8-16 X 1/2") 3 1 0 UP 03013 BAFFLE-Air 1 1 1 UP 03012 PULLEY-Starter 1 1 2 UP 03912 ROPE-Starter (42") 1 1 3 UP 03917 SPRING & CONTAINER 1 1 4 UP 03026 GRIP-Starter (Yellow) 1 1 5•UP 02965 HOUSING-Rear Kit 1 1 6 UP 03895 SCREW-Taptite (10-14 X 7/8") 2 1 7 UP 03406 SCREW-Taptite (10-24 X 3/4") 4
1 8 •UP 03113 CONTROL HANDLE ASSY. 1
1 9 UP 03015 TRIGGER-Throttle 1 2 0 UP 03027 PLUG-Switch 1 2 1 UP 03895 SCREW-Taptite (10-14 X 7/8") 4 2 2 UP 04247 SCREW-Truss Hd. (10-14 x 1") 4 2 3 UP 03020 CABLE-Throttle 1 2 8 UP 04247 SCREW-Truss Hd. (10-14 x 1") 9
03/08/2001
25
27
Beginning with Serial Number HA06100230
No. Part No. Description Qty.
2 4 •UP 03113 CONTROL HANDLE ASSY. 1
2 5 UP 03207 TRIGGER 1 2 6 UP 03172 CABLE-Throttle 1 2 7 UP 03210 SPRING 1 2 8 UP 04247 SCREW-Truss Hd. (10-14 x 1") 9
Item Required
No. In/Lbs Nm Loctite
2 ....... 30-40 ......... 3.4-4.5 ...... Blue 242
3 ....... 120-180 ....... 13.6-20.3
7 ....... 100-150 ....... 11.3-16.9
9 ....... 10-20 ......... 1.1-2.3
16 ....... 30-50 ......... 3.4-5.6
17 ....... 30-40 ......... 3.4-4.5
21 ....... 30-50 ......... 3.4-5.6
22 ....... 30-50 ......... 3.4-5.6
28 ....... 30-50 ......... 3.4-5.6
Job Description Time/Hr.
FA11 .... Ignition Mod. ................................ .3
FA12 .... Ground Lead ............................... .3
FG10 ... Starter .......................................... .4
FD12....Engine Housing, Rear ................. .4
FF13 .... Trigger, Throttle cable ................. .3
Torque Specs
Warranty Flat Rate
3
Clutch
d825ca ........................(UT20711, UT20736)
d825sb ........................(UT15152, UT15160)
IGNITION - ROTOR - STARTER - CLUTCH
C
2
5
1
4
3
20
21
E
15
16
19
14
17
13
18
6
7
8
11
10
9
22
31
27
28
25
27
29
12
36
36
34
37
36
26
{
24
23
No. Part No. Description Qty.
A 07174 IGNITION KIT 1
C
•
1 UP 03868 TERMINAL & COVER 1 2 UP 03896 SCREW-Taptite (8-32 X 1") 2 3 UP 03883 SPARK PLUG 1 4 UP 04537 LEAD-Electrical 1 5 UP 04536 LEAD-Electrical 1 6•UP 03009 ROTOR KIT 1 7 UP 04241 WASHER-Flat 1 8•UP 00034 CLUTCH AND DRUM KIT 1
9 UP 04118 SPACER 1 1 0 UP 04275 WASHER-Flat 1 1 1 UP 04103 CLUTCH 2 1 2 UP 04104 CONNECTOR AND DRUM 1 1 3 UP 02995 SHORT BLOCK (See Engine Internal) 1
UP 02963 COMPLETE STARTER ASSEMBLY 1
E
•
1 4 UP 04164 SCREW-Thread Form (8-16 X 1/2") 3 1 5 UP 03013 BAFFLE-Air 1 1 6 UP 03012 PULLEY-Starter 1 1 7 UP 03912 ROPE-Starter (42") 1 1 8 UP 03917 SPRING & CONTAINER 1 1 9 UP 03026 GRIP-Starter (Yellow) 1 2 0•UP 02964 HOUSING-Rear Kit 1 2 1 UP 03900 SCREW-Plastite (10-14 X 3/4") 2 2 2 UP 03406 SCREW-Taptite (10-24 X 3/4") 4
2 3 •UP 02967 CONTROL HANDLE ASSY. 1
2 4 UP 03015 TRIGGER-Throttle 1 2 5 UP 03014 THROTTLE INTERLOCK 1 2 6 UP 03833 SWITCH 1 2 7 UP 03895 SCREW-Taptite (10-14 X 7/8") 4 2 8 UP 03406 SCREW-Taptite (10-24 X 3/4") 4 2 9 UP 03020 CABLE-Throttle 1 3 0 UP 04566 LEAD-Electrical 1
4
32
30
Beginning with Serial Number HA06100230
No. Part No. Description Qty.
31 •UP 03114 CONTROL HANDLE ASSY. 1 32 •UP 03207 TRIGGER-Throttle 1
33 UP 03210 SPRING 1 34 UP 03173 THROTTLE INTERLOCK 1 35 UP 04197 SWITCH 1 36 UP 04247 SCREW-Taptite (10-14 X 1") 9 37 UP 03172 CABLE-Throttle 1 38 UP 03174 LEAD-Electrical 1
Item Required
No. In/Lbs Nm Loctite
2 ....... 30-40 ......... 3.4-4.5 ...... Blue 242
3 ....... 120-180 ....... 13.6-20.3
14 ....... 10-20 ......... 1.1-2.3
21 ....... 30-50 ......... 3.4-5.6
22 ....... 30-40 ......... 3.4-4.5
27 ....... 30-50 ......... 3.4-5.6
28 ....... 30-50 ......... 3.4-5.6
36 ....... 30-50 ......... 3.4-5.6
Job Description Time/Hr.
FA11 .... Ignition Mod. ................................ .3
FA12 .... Ground Lead ............................... .3
FG10 ... Starter .......................................... .4
FD12....Engine Housing, Rear ................. .4
FF13 .... Trigger, Throttle cable ................. .3
Torque Specs
Warranty Flat Rate
33
{
35
38
03/08/2001
Clutch
Expand-it™ ................(UT20710, UT20712, UT20735)
VersaTool™................ (UT15151, UT15154, UT15157,
BC2500MR .................. (UT15159R, UT15204)
1
UT20722, UT20723)
5
4
3
C
2
13
6
7
IGNITION - ROTOR - STARTER - CLUTCH
21
20
19
E
15
16
14
17
18
8
10
11
27
28
25
27
29
26
{
24
23
No. Part No. Description Qty.
A 07174 IGNITION KIT 1
C
•
1 UP 03868 TERMINAL & COVER 1 2 UP 03896 SCREW-Taptite (8-32 X 1") 2 3 UP 03883 SPARK PLUG 1 4 UP 04537 LEAD-Electrical 1 5 UP 04536 LEAD-Electrical 1 6•UP 03009 ROTOR KIT 1 7 UP 04241 WASHER-Flat 1 8•UP 00034 CLUTCH AND DRUM KIT 1
9 UP 04118 SPACER 1 1 0 UP 04275 WASHER-Flat 1 1 1 UP 04103 CLUTCH 2 1 2 UP 04104 CONNECTOR AND DRUM 1 1 3 UP 02995 SHORT BLOCK (See Engine Internal) 1
UP 02962 COMPLETE STARTER ASSEMBLY 1
E
•
1 4 UP 04164 SCREW-Thread Form (8-16 X 1/2") 3 1 5 UP 03013 BAFFLE-Air 1 1 6 UP 03012 PULLEY-Starter 1 1 7 UP 03912 ROPE-Starter (42") 1 1 8 UP 03917 SPRING & CONTAINER 1 1 9 UP 03026 GRIP-Starter (Yellow) 1 2 0•UP 02965 HOUSING-Rear Kit 1 2 1 UP 03895 SCREW-Plastite (10-14 X 7/8") 2 2 2 UP 03406 SCREW-Taptite (10-24 X 3/4") 4
2 3 •UP 02967 CONTROL HANDLE ASSY. 1
2 4 UP 03015 TRIGGER-Throttle 1 2 5 UP 03014 THROTTLE INTERLOCK 1 2 6 UP 03833 SWITCH 1 2 7 UP 03895 SCREW-Taptite (10-14 X 7/8") 4 2 8 UP 03406 SCREW-Taptite (10-24 X 3/4") 4 2 9 UP 03020 CABLE-Throttle 1
03/08/2001
3 0 UP 04566 LEAD-Electrical 1
9
22
12
36
34
36
36
32
30
Beginning with Serial Number HA06100230
No. Part No. Description Qty.
31 •UP 03114 CONTROL HANDLE ASSY. 1 32 •UP 03207 TRIGGER-Throttle 1
33 UP 03210 SPRING 1 34 UP 03173 THROTTLE INTERLOCK 1 35 UP 04197 SWITCH 1 36 UP 04247 SCREW-Taptite (10-14 X 1") 9 37 UP 03172 CABLE-Throttle 1 38 UP 03174 LEAD-Electrical 1
Item Required
No. In/Lbs Nm Loctite
2 ....... 30-40 ......... 3.4-4.5 ...... Blue 242
3 ....... 120-180 ....... 13.6-20.3
14 ....... 10-20 ......... 1.1-2.3
21 ....... 30-50 ......... 3.4-5.6
22 ....... 30-40 ......... 3.4-4.5
27 ....... 30-50 ......... 3.4-5.6
28 ....... 30-50 ......... 3.4-5.6
36 ....... 30-50 ......... 3.4-5.6
Job Description Time/Hr.
FA11 .... Ignition Mod. ................................ .3
FA12 .... Ground Lead ............................... .3
FG10 ... Starter .......................................... .4
FD12.... Engine Housing, Rear ................. .4
FF13 .... Trigger, Throttle cable ................. .3
Torque Specs
Warranty Flat Rate
33
37
31
{
35
38
5
Non-Clutch
EasyTrim™.............. (UT20693)
d825cdp .................. (UT20705)
d825cde .................. (UT20695, UT20713)
d825sd .................... (UT20700, UT20701, UT20709, UT20729)
Trim N' Edge™ ........ (UT20694, UT20697, UT20698, UT20702, UT20707, UT20728)
Easy Reach™ ........ (UT20699, UT20703, UT20704, UT20730, UT20737, UT20738)
ST2517CR............... (UT20726R, UT20823)
ST2537S ................. (UT20734R, UT20827)
Clutch
Expand-it™ ............. (UT20710, UT20712, UT20735)
VersaTool™ ............. (UT15151, UT15154, UT15157, UT20722, UT20723)
d825ca .................... (UT20711, UT20736)
d825sb .................... (UT15152, UT15160)
BC2500MR .............. (UT15159R, UT15204)
ENGINE INTERNAL
13
14
4
8
6
OPTIONAL MUFFLER GUARD
12
11
5
10
7
3 2
1
9
9
No. Part No. Description Qty.
1•UP 02994 SHORT BLOCK (Non-Clutch) 1
UP 02995 SHORT BLOCK (Clutch) 1
•
2•UP 00768 PISTON & ROD ASSY. 1 3 PS 01359 RING-Piston 1 4•UP 04136 CYLINDER ASSY. 1 5 UP 03857 GASKET-Cylinder 1 6 UP 04308 GASKET-Heat Dam 1 7 UP 03916 GASKET-Carburetor 1 8 UP 04710 GASKET-Muffler 1
9 UP 04345 SCREW-Sems (12-24 X 3/4") 3 1 0•UP 00019 CRANKCASE COVER ASSEMBLY 1 1 1 UP 04335 GASKET-Crankcase Cover (Also 1
included w/short block) 1 2 UP 04295 SCREW-Sems (10-24 X 1/2") 4 1 3•UP 00027 MUFFLER GUARD 3 1 4 UP 03897 SCREW-Plastite (10-14 X 1/2") 2
Item Required
No. In/Lbs Nm Loctite
9 ....... 55-65 ........... 6.2-7.3 ........ Red 262
12 ....... 35-45 ........... 4.0-5.1 ........ Red 262
14 ....... 5-20 ........... .6-2.3
Job Description Time/Hr.
FB10 .... Partial Rebuild ............................. 1.0
FB20 .... Short Block .................................. 1.0
FD25....Crankcase Cover ....................... .3
Torque Specs
Warranty Flat Rate
03/08/2001
6
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