Homelite UT20734R, UT15160, UT20738, UT20712, UT20823 User Manual

...
Homelite
PARTS LIST
Zip Start™
Trimmers/Brushcutters
EasyTrim UT20693 d825cdp UT20705
®
Trim N' EdgeUT20694, UT20697, UT20698,UT20702,
UT20707, UT20728
d725cde UT20695, UT20713 Easy Reach UT20699, UT20703, UT20704,UT20730,
UT20737, UT20738
UT20735
d825ca UT20711, UT20736 VersaTool UT15151, UT15154, UT15157,UT20722,
UT20723
d825sb UT15152, UT15160 ST2517CR UT20726R, UT20823 ST2537S UT20734R, UT20827 BC2500 MR UT15159R, UT15204
PART NO. PS05001
Non-Clutch
EasyTrim™ ................(UT20693)
d825cdp ......................(UT20705)
d825cde ......................(UT20695, UT20713)
d825sd ........................(UT20700, UT20701, UT20709, UT20729)
IGNITION - ROTOR - STARTER
C
4
1
3
15
16
E
10
11
2
14
9
12
8
5
13
6
7
24
22
21
17
21
28
26
28
23
28
{
19
20
25
18
Beginning with Serial Number HA06100230
No. Part No. Description Qty.
A 07174 IGNITION KIT 1
C
1 UP 03868 TERMINAL & COVER 1 2 UP 03896 SCREW-Taptite (8-32 X 1") 2 3 UP 03883 SPARK PLUG 1 4 UP 04690 LEAD-Electrical 1 5•UP 03009 ROTOR KIT 1 6 UP 03906 WASHER-Flat 1 7 UP 04271 CONNECTOR-Drive (.250) 1 8 UP 02994 SHORT BLOCK (See Engine Internal) 1
UP 02963 COMPLETE STARTER ASSEMBLY 1
E
9 UP 04164 SCREW-Thread Form (8-16 X 1/2") 3 1 0 UP 03013 BAFFLE-Air 1 1 1 UP 03012 PULLEY-Starter 1 1 2 UP 03912 ROPE-Starter (42") 1 1 3 UP 03917 SPRING & CONTAINER 1 1 4 UP 03026 GRIP-Starter (Yellow) 1 1 5•UP 02964 HOUSING-Rear Kit 1 1 6 UP 03900 SCREW-Taptite (10-14 X 3/4") 2 1 7 UP 03406 SCREW-Taptite (10-24 X 3/4") 4
1 8 UP 03113 CONTROL HANDLE ASSY. 1
1 9 UP 03015 TRIGGER-Throttle 1 2 0 UP 03027 PLUG-Switch 1 2 1 UP 03895 SCREW-Taptite (10-14 X 7/8") 4 2 2 UP 04247 SCREW-Truss Hd. (10-14 x 1") 4 2 3 UP 03020 CABLE-Throttle 1
2 4 UP 03113 CONTROL HANDLE ASSY. 1
2 5 UP 03207 TRIGGER 1 2 6 UP 03172 CABLE-Throttle 1 2 7 UP 03210 SPRING 1 2 8 UP 04247 SCREW-Truss Hd. (10-14 x 1") 9
2
©2001, John Deere Consumer Products, Inc.
Item Required
No. In/Lbs Nm Loctite
2 ....... 30-40 ......... 3.4-4.5 ...... Blue 242
3 ....... 120-180 ....... 13.6-20.3
7 ....... 100-150 ....... 11.3-16.9
9 ....... 10-20 ......... 1.1-2.3
16 ....... 30-50 ......... 3.4-5.6
17 ....... 30-40 ......... 3.4-4.5
21 ....... 30-50 ......... 3.4-5.6
22 ....... 30-50 ......... 3.4-5.6
28 ....... 30-50 ......... 3.4-5.6
Job Description Time/Hr.
FA11 .... Ignition Mod. ................................ .3
FA12 .... Ground Lead ............................... .3
FG10 ... Starter .......................................... .4
FD12....Engine Housing, Rear ................. .4
FF13 .... Trigger, Throttle cable ................. .3
27
Torque Specs
Warranty Flat Rate
03/08/2001
Non-Clutch
Trim N' Edge™ ........... (UT20694, UT20697, UT20698,
Easy Reach™ ............(UT20699, UT20703, UT20704,
ST2517CR ...................(UT20826R, UT20823)
ST2537S .....................(UT20734R, UT20827)
UT20702, UT20707, UT20728) UT20730, UT20737, UT20738)
IGNITION - ROTOR - STARTER
C
4
1
3
2
8
16
15
14
E
11
10
12
9
5
6
13
7
22
21
17
21
24
28
26
19
23
{
20
28
28
18
No. Part No. Description Qty.
A 07174 IGNITION KIT 1
C
1 UP 03868 TERMINAL & COVER 1 2 UP 03896 SCREW-Taptite (8-32 X 1") 2 3 UP 03883 SPARK PLUG 1 4 UP 04690 LEAD-Electrical 1 5•UP 03009 ROTOR KIT 1 6 UP 03906 WASHER-Flat 1 7 UP 04271 CONNECTOR-Drive (.250) 1 8 UP 02994 SHORT BLOCK (See Engine Internal) 1
UP 02962 COMPLETE STARTER ASSEMBLY 1
E
9 UP 04164 SCREW-Thread Form (8-16 X 1/2") 3 1 0 UP 03013 BAFFLE-Air 1 1 1 UP 03012 PULLEY-Starter 1 1 2 UP 03912 ROPE-Starter (42") 1 1 3 UP 03917 SPRING & CONTAINER 1 1 4 UP 03026 GRIP-Starter (Yellow) 1 1 5•UP 02965 HOUSING-Rear Kit 1 1 6 UP 03895 SCREW-Taptite (10-14 X 7/8") 2 1 7 UP 03406 SCREW-Taptite (10-24 X 3/4") 4
1 8 UP 03113 CONTROL HANDLE ASSY. 1
1 9 UP 03015 TRIGGER-Throttle 1 2 0 UP 03027 PLUG-Switch 1 2 1 UP 03895 SCREW-Taptite (10-14 X 7/8") 4 2 2 UP 04247 SCREW-Truss Hd. (10-14 x 1") 4 2 3 UP 03020 CABLE-Throttle 1 2 8 UP 04247 SCREW-Truss Hd. (10-14 x 1") 9
03/08/2001
25
27
Beginning with Serial Number HA06100230
No. Part No. Description Qty.
2 4 UP 03113 CONTROL HANDLE ASSY. 1
2 5 UP 03207 TRIGGER 1 2 6 UP 03172 CABLE-Throttle 1 2 7 UP 03210 SPRING 1 2 8 UP 04247 SCREW-Truss Hd. (10-14 x 1") 9
Item Required
No. In/Lbs Nm Loctite
2 ....... 30-40 ......... 3.4-4.5 ...... Blue 242
3 ....... 120-180 ....... 13.6-20.3
7 ....... 100-150 ....... 11.3-16.9
9 ....... 10-20 ......... 1.1-2.3
16 ....... 30-50 ......... 3.4-5.6
17 ....... 30-40 ......... 3.4-4.5
21 ....... 30-50 ......... 3.4-5.6
22 ....... 30-50 ......... 3.4-5.6
28 ....... 30-50 ......... 3.4-5.6
Job Description Time/Hr.
FA11 .... Ignition Mod. ................................ .3
FA12 .... Ground Lead ............................... .3
FG10 ... Starter .......................................... .4
FD12....Engine Housing, Rear ................. .4
FF13 .... Trigger, Throttle cable ................. .3
Torque Specs
Warranty Flat Rate
3
Clutch
d825ca ........................(UT20711, UT20736)
d825sb ........................(UT15152, UT15160)
IGNITION - ROTOR - STARTER - CLUTCH
C
2
5
1
4
3
20
21
E
15
16
19
14
17
13
18
6
7
8
11
10
9
22
31
27
28
25
27
29
12
36
36
34
37
36
26
{
24
23
No. Part No. Description Qty.
A 07174 IGNITION KIT 1
C
1 UP 03868 TERMINAL & COVER 1 2 UP 03896 SCREW-Taptite (8-32 X 1") 2 3 UP 03883 SPARK PLUG 1 4 UP 04537 LEAD-Electrical 1 5 UP 04536 LEAD-Electrical 1 6•UP 03009 ROTOR KIT 1 7 UP 04241 WASHER-Flat 1 8•UP 00034 CLUTCH AND DRUM KIT 1
9 UP 04118 SPACER 1 1 0 UP 04275 WASHER-Flat 1 1 1 UP 04103 CLUTCH 2 1 2 UP 04104 CONNECTOR AND DRUM 1 1 3 UP 02995 SHORT BLOCK (See Engine Internal) 1
UP 02963 COMPLETE STARTER ASSEMBLY 1
E
1 4 UP 04164 SCREW-Thread Form (8-16 X 1/2") 3 1 5 UP 03013 BAFFLE-Air 1 1 6 UP 03012 PULLEY-Starter 1 1 7 UP 03912 ROPE-Starter (42") 1 1 8 UP 03917 SPRING & CONTAINER 1 1 9 UP 03026 GRIP-Starter (Yellow) 1 2 0•UP 02964 HOUSING-Rear Kit 1 2 1 UP 03900 SCREW-Plastite (10-14 X 3/4") 2 2 2 UP 03406 SCREW-Taptite (10-24 X 3/4") 4
2 3 UP 02967 CONTROL HANDLE ASSY. 1
2 4 UP 03015 TRIGGER-Throttle 1 2 5 UP 03014 THROTTLE INTERLOCK 1 2 6 UP 03833 SWITCH 1 2 7 UP 03895 SCREW-Taptite (10-14 X 7/8") 4 2 8 UP 03406 SCREW-Taptite (10-24 X 3/4") 4 2 9 UP 03020 CABLE-Throttle 1 3 0 UP 04566 LEAD-Electrical 1
4
32
30
Beginning with Serial Number HA06100230
No. Part No. Description Qty.
31 UP 03114 CONTROL HANDLE ASSY. 1 32 UP 03207 TRIGGER-Throttle 1
33 UP 03210 SPRING 1 34 UP 03173 THROTTLE INTERLOCK 1 35 UP 04197 SWITCH 1 36 UP 04247 SCREW-Taptite (10-14 X 1") 9 37 UP 03172 CABLE-Throttle 1 38 UP 03174 LEAD-Electrical 1
Item Required
No. In/Lbs Nm Loctite
2 ....... 30-40 ......... 3.4-4.5 ...... Blue 242
3 ....... 120-180 ....... 13.6-20.3
14 ....... 10-20 ......... 1.1-2.3
21 ....... 30-50 ......... 3.4-5.6
22 ....... 30-40 ......... 3.4-4.5
27 ....... 30-50 ......... 3.4-5.6
28 ....... 30-50 ......... 3.4-5.6
36 ....... 30-50 ......... 3.4-5.6
Job Description Time/Hr.
FA11 .... Ignition Mod. ................................ .3
FA12 .... Ground Lead ............................... .3
FG10 ... Starter .......................................... .4
FD12....Engine Housing, Rear ................. .4
FF13 .... Trigger, Throttle cable ................. .3
Torque Specs
Warranty Flat Rate
33
{
35
38
03/08/2001
Clutch
Expand-it™ ................(UT20710, UT20712, UT20735)
VersaTool™................ (UT15151, UT15154, UT15157,
BC2500MR .................. (UT15159R, UT15204)
1
UT20722, UT20723)
5
4
3
C
2
13
6
7
IGNITION - ROTOR - STARTER - CLUTCH
21
20
19
E
15
16
14
17
18
8
10
11
27
28
25
27
29
26
{
24
23
No. Part No. Description Qty.
A 07174 IGNITION KIT 1
C
1 UP 03868 TERMINAL & COVER 1 2 UP 03896 SCREW-Taptite (8-32 X 1") 2 3 UP 03883 SPARK PLUG 1 4 UP 04537 LEAD-Electrical 1 5 UP 04536 LEAD-Electrical 1 6•UP 03009 ROTOR KIT 1 7 UP 04241 WASHER-Flat 1 8•UP 00034 CLUTCH AND DRUM KIT 1
9 UP 04118 SPACER 1 1 0 UP 04275 WASHER-Flat 1 1 1 UP 04103 CLUTCH 2 1 2 UP 04104 CONNECTOR AND DRUM 1 1 3 UP 02995 SHORT BLOCK (See Engine Internal) 1
UP 02962 COMPLETE STARTER ASSEMBLY 1
E
1 4 UP 04164 SCREW-Thread Form (8-16 X 1/2") 3 1 5 UP 03013 BAFFLE-Air 1 1 6 UP 03012 PULLEY-Starter 1 1 7 UP 03912 ROPE-Starter (42") 1 1 8 UP 03917 SPRING & CONTAINER 1 1 9 UP 03026 GRIP-Starter (Yellow) 1 2 0•UP 02965 HOUSING-Rear Kit 1 2 1 UP 03895 SCREW-Plastite (10-14 X 7/8") 2 2 2 UP 03406 SCREW-Taptite (10-24 X 3/4") 4
2 3 UP 02967 CONTROL HANDLE ASSY. 1
2 4 UP 03015 TRIGGER-Throttle 1 2 5 UP 03014 THROTTLE INTERLOCK 1 2 6 UP 03833 SWITCH 1 2 7 UP 03895 SCREW-Taptite (10-14 X 7/8") 4 2 8 UP 03406 SCREW-Taptite (10-24 X 3/4") 4 2 9 UP 03020 CABLE-Throttle 1
03/08/2001
3 0 UP 04566 LEAD-Electrical 1
9
22
12
36
34
36
36
32
30
Beginning with Serial Number HA06100230
No. Part No. Description Qty.
31 UP 03114 CONTROL HANDLE ASSY. 1 32 UP 03207 TRIGGER-Throttle 1
33 UP 03210 SPRING 1 34 UP 03173 THROTTLE INTERLOCK 1 35 UP 04197 SWITCH 1 36 UP 04247 SCREW-Taptite (10-14 X 1") 9 37 UP 03172 CABLE-Throttle 1 38 UP 03174 LEAD-Electrical 1
Item Required
No. In/Lbs Nm Loctite
2 ....... 30-40 ......... 3.4-4.5 ...... Blue 242
3 ....... 120-180 ....... 13.6-20.3
14 ....... 10-20 ......... 1.1-2.3
21 ....... 30-50 ......... 3.4-5.6
22 ....... 30-40 ......... 3.4-4.5
27 ....... 30-50 ......... 3.4-5.6
28 ....... 30-50 ......... 3.4-5.6
36 ....... 30-50 ......... 3.4-5.6
Job Description Time/Hr.
FA11 .... Ignition Mod. ................................ .3
FA12 .... Ground Lead ............................... .3
FG10 ... Starter .......................................... .4
FD12.... Engine Housing, Rear ................. .4
FF13 .... Trigger, Throttle cable ................. .3
Torque Specs
Warranty Flat Rate
33
37
31
{
35
38
5
Non-Clutch
EasyTrim™.............. (UT20693)
d825cdp .................. (UT20705)
d825cde .................. (UT20695, UT20713)
d825sd .................... (UT20700, UT20701, UT20709, UT20729)
Trim N' Edge™ ........ (UT20694, UT20697, UT20698, UT20702, UT20707, UT20728)
Easy Reach™ ........ (UT20699, UT20703, UT20704, UT20730, UT20737, UT20738)
ST2517CR............... (UT20726R, UT20823)
ST2537S ................. (UT20734R, UT20827)
Clutch
Expand-it™ ............. (UT20710, UT20712, UT20735)
VersaTool™ ............. (UT15151, UT15154, UT15157, UT20722, UT20723)
d825ca .................... (UT20711, UT20736)
d825sb .................... (UT15152, UT15160)
BC2500MR .............. (UT15159R, UT15204)
ENGINE INTERNAL
13
14
4
8
6
OPTIONAL MUFFLER GUARD
12
11
5
10
7
3 2
1
9
9
No. Part No. Description Qty.
1•UP 02994 SHORT BLOCK (Non-Clutch) 1
UP 02995 SHORT BLOCK (Clutch) 1
2•UP 00768 PISTON & ROD ASSY. 1 3 PS 01359 RING-Piston 1 4•UP 04136 CYLINDER ASSY. 1 5 UP 03857 GASKET-Cylinder 1 6 UP 04308 GASKET-Heat Dam 1 7 UP 03916 GASKET-Carburetor 1 8 UP 04710 GASKET-Muffler 1
9 UP 04345 SCREW-Sems (12-24 X 3/4") 3 1 0•UP 00019 CRANKCASE COVER ASSEMBLY 1 1 1 UP 04335 GASKET-Crankcase Cover (Also 1
included w/short block) 1 2 UP 04295 SCREW-Sems (10-24 X 1/2") 4 1 3•UP 00027 MUFFLER GUARD 3 1 4 UP 03897 SCREW-Plastite (10-14 X 1/2") 2
Item Required
No. In/Lbs Nm Loctite
9 ....... 55-65 ........... 6.2-7.3 ........ Red 262
12 ....... 35-45 ........... 4.0-5.1 ........ Red 262
14 ....... 5-20 ........... .6-2.3
Job Description Time/Hr.
FB10 .... Partial Rebuild ............................. 1.0
FB20 .... Short Block .................................. 1.0
FD25....Crankcase Cover ....................... .3
Torque Specs
Warranty Flat Rate
03/08/2001
6
Non-Clutch
EasyTrim™.............. (UT20693)
d825cdp .................. (UT20705)
d825cde .................. (UT20695, UT20713)
d825sd .................... (UT20700, UT20701, UT20709, UT20729)
Trim N' Edge™ ........ (UT20694, UT20697, UT20698, UT20702, UT20707, UT20728)
Easy Reach™......... (UT20699, UT20703, UT20704, UT20730, UT20737, UT20738)
ST2517CR............... (UT20726R, UT20823)
ST2537S ................. (UT20734R, UT20827)
Clutch
Expand-it™ ............. (UT20710, UT20712, UT20735)
VersaTool™ ............. (UT15151, UT15154, UT15157, UT20722, UT20723)
d825ca .................... (UT20711, UT20736)
d825sb .................... (UT15152, UT15160)
BC2500MR .............. (UT15159R, UT15204)
CARBURETOR - FUEL TANK
1
32
B
5
6
03/08/2001
F
12
No. Part No. Description Qty.
1 UP 04308 GASKET-Heat Dam 1 2 UP 04131 SCREW-Machine (10-24 X 2 1/4") 2 3 UP 04348 HEAT DAM 1 4 UP 04140 SCREW-Sems (10-24 X 1") 2
B•UP 00608 CARBURETOR KIT (Non-Clutch) 1
UP 00654 CARBURETOR KIT (Clutch) 1
5 UP 03916 GASKET-Carburetor 1 6 UP 04278 Lever-Choke (Zama) 1
F•UP 00020 FUEL TANK ASSY. 1
7 UP 03871 FILTER-Fuel 1 8 UP 04293 TUBING-Rubber 1
9 UP 04292 TUBING-Rubber 1 10 UP 04715 TUBING-Rubber 1 11 UP 00106 FUEL CAP 1 12 UP 03501 BUMPER-Rubber 3 13 UP 03831 FITTING-Inline 1 14 UP 03913 CLAMP 1
11
4
9
7
13
14
10
Item Required
No. In/Lbs Nm Loctite
4 ....... 35-45 ........... 4.0-5.1 ........ Red 262
Job Description Time/Hr.
FF17 .... Manifold........................................ .3
FF10 .... Carburetor Rep. .......................... .3
FF16 .... Fuel Tank ..................................... .3
FF12 .... Fuel/Return Line .......................... .3
8
Torque Specs
Warranty Flat Rate
7
Non-Clutch
EasyTrim™.............. (UT20693)
d825cdp .................. (UT20705)
d825cde .................. (UT20695, UT20713)
d825sd .................... (UT20700, UT20701, UT20709, UT20729)
Trim N' Edge™ ........ (UT20694, UT20697, UT20698, UT20702, UT20707, UT20728)
Easy Reach™......... (UT20699, UT20703, UT20704, UT20730, UT20737, UT20738)
ST2517CR............... (UT20726R, UT20823)
ST2537S ................. (UT20734R, UT20827)
Clutch
Expand-it™ ............. (UT20710, UT20712, UT20735)
VersaTool™ ............. (UT15151, UT15154, UT15157, UT20722, UT20723)
d825ca .................... (UT20711, UT20736)
d825sb .................... (UT15152, UT15160)
BC2500MR .............. (UT15159R, UT15204)
MUFFLER - AIR CLEANER
See Engine Internal page.
*
A
1
8
4
10
2
3
9
7
D
6
5
10
5
Torque Specs
Warranty Flat Rate
03/08/2001
No. Part No. Description Qty.
A
UP 04634 MUFFLER ASSY. 1
1 UP 04248 SCREW, Taptite- (8-32 X 3/8") 3 2 UP 04629 SCREEN-Spark 1 3 UP 04710 GASKET-Muffler 1 4 UP 04258 SCREW, Truss Hd. - (10-24 X 2.188) 2
D
1 0 UP 03885 NUT-Hex (10-24) 2
D•UP 00022 AIR FILTER KIT (Clutch) 1
1 0 UP 03885 NUT-Hex (10-24) 2
A 04707 A AIR FILTER KIT (Non-Clutch) 1
5 D 98760 B FILTER-Air 1 6 UP 06341 BUTTON-Switch 1 7 UP 04716 SPRING-Compression 1 8 UP 04082 SCREW-Thread Form (6-19 x 1/2") 1 9 UP 04690 LEAD-Electrical 1
5 D 98760 B FILTER-AIR 1
D
Item Required
No. In/Lbs Nm Loctite
1 ....... 25-35 ........... 2.8-4.0
4 ....... 50-60 ........... 5.6-6.8
8 ....... 5-10 ........... .6-1.1
10 ..... 30-40 ........... 3.4-4.5
Job Description Time/Hr.
FB18 ....Muffler-Replace ........................... .3
FF42 ....Air Filter Assy. ............................. .2
8
SHAFT - SPOOL & STRING - GRASS DEFLECTOR
EasyTrim™ ................(UT20693, UT20705)
ST2517 CR.................. (UT20726R, UT20823)
21 22
23 24
8
20
1
5
3
4
2
6
10
15
9
7
14
16
11
13
12
17
18
19
Item Required
No. In/Lbs Nm Loctite
2 ....... 5-25 ........... .6-2.8
8 ....... 15-25 ........... 1.7-2.8
13 ....... 5-25 ........... .6-2.8
16 ....... 30-40 ........... 3.4-4.5
18 ....... 40-60 ........... 4.5-6.8
Torque Specs
No. Part No. Description Qty.
1
UP 06959 HANDLE-Anti-Vibe 1
2 UP 04262 NUT-Wing, Washer Faced (1/4-20) 1 3 UP 06523 SCREW-Cap Hex Hd. 1 4 •UP 00710 DRIVESHAFT HOUSING ASSY. 1 5 UP 03031 SHAFT-Flexible 1 6 UP 04352 DECAL-Warning 1 7 UP 04137 CLAMP 1 8 UP 04256 SCREW-Sems Hex Hd. (#10-24 X 3/8") 1
9 •UP 06710 DEFLECTOR & BLADE KIT (55 Deg.) 1 1 0 UP 06523 SCREW-Cap Hex Hd. (10-24 X 2") 1 1 1 UP 03415 WASHER-Flat (1/4") 1 1 2 UP 03409 WASHER-Lock (1/4") 1 1 3 UP 04262 NUT-Wing, Washer Faced (1/4-20) 1 1 4 •UP 04119 BLADE-Cut-Off 1 1 5 UP 04159 SCREW-Mech. Hex Hd. (10-24 X 7/8") 2 1 6 UP 03885 NUT-Hex (10-24) 2 1 7
DA 09364 STRINGHEAD-Pro-Cut w/line 1
1 8 UP 04102 SCREW (5/16-18 x 5/8") 1 1 9 D 09365 LINE-Replacement 1
03/08/2001
(UT20693, UT20705)
No. Part No. Description Qty.
20•DA 03001 A STRINGHEAD-Complete (.080") 1 21 UP 06567 HOUSING & EYELET (Dual Line) 1
22 UP 06526 SPRING-Compression 1 23 UP 00145 SPOOL & STRING (.080") 1 24 DA 98866 A RETAINER-Spool (R.H. Thread, Black) 1
Job Description Time/Hr.
FM10 ... Stringhead Assy. ......................... .2
FN12....Driveshaft .................................... .3
FN13....Driveshaft Hsg. ........................... .3
FN16....Deflector-Grass .......................... .2
FD20....Front Handle ................................ .2
(UT20726R, UT20823)
Warranty Flat Rate
9
SHAFT - SPOOL & STRING - GRASS DEFLECTOR
Trim N' Edge™ .... (UT20694, UT20697, UT20698, UT20702, UT20707),
d725cde ............... (UT20695, UT20713)
UT20728
22
25
26 24
27
26
24
25
1
5
3
4
2
6
10
15
9
7
14
16
8
11
13
18
12
23
No. Part No. Description Qty.
1
UP 06959 HANDLE-Anti-Vibe 1
2 UP 04262 NUT-Wing, Washer Faced (1/4-20) 1 3 UP 06523 SCREW-Cap Hex Hd. 1 4 •UP 00710 DRIVESHAFT HOUSING ASSY. 1 5 UP 03031 SHAFT-Flexible 1 6 UP 04352 DECAL-Warning 1 7 UP 04137 CLAMP 1 8 UP 04256 SCREW-Sems Hex Hd. (#10-24 X 3/8") 1
9 •UP 06710 DEFLECTOR & BLADE KIT (55 Deg.) 1 1 0 UP 06523 SCREW-Cap Hex Hd. (10-24 X 2") 1 1 1 UP 03415 WASHER-Flat (1/4") 1 1 2 UP 03409 WASHER-Lock (1/4") 1 1 3 UP 04262 NUT-Wing, Washer Faced (1/4-20) 1 1 4 •UP 04119 BLADE-Cut-Off 1 1 5 UP 04159 SCREW-Mech. Hex Hd. (10-24 X 7/8") 2 1 6 UP 03885 NUT-Hex (10-24) 2 17
18 UP 06567 HOUSING & EYELET (Dual Line) 1 19 UP 06526 SPRING-Compression 1 20 UP 00145 SPOOL & STRING (.080") 1
21 DA 98866 A RETAINER-Spool (R.H. Thread, Black) 1
DA 03001 A STRINGHEAD-Complete (.080") 1
DA 04591 A STRINGHEAD-Complete (.095") 1
UP 00147 SPOOL & STRING (.095") 1
(UT20694, UT20697, UT20702, UT20728) (UT20695, UT20698, UT20707, UT20713)
10
19
17
20 21
No. Part No. Description Qty.
22•UP 00008 EDGER GUIDE KIT 1 23 UP 04148 SCREW-Hex Hd. (1/4-20 X 2 1/2") 1 24 UP 03415 WASHER-Flat (1/4") 2 25 UP 03409 WASHER-Lock (1/4") 2 26 UP 04262 NUT-Wing, Washer Faced (1/4-20) 2 27 UP 04158 SCREW-Hex Hd. (1/4-20 X 1") 1
Item Required
No. In/Lbs Nm Loctite
2 ....... 5-25 ........... .6-2.8
8 ....... 15-25 ........... 1.7-2.8
13 ....... 5-25 ........... .6-2.8
16 ....... 30-40 ........... 3.4-4.5
26 ....... 5-25 ........... .6-2.8
Job Description Time/Hr.
FM10 ... Stringhead Assy. ......................... .2
FN12....Driveshaft .................................... .3
FN13....Driveshaft Hsg. ........................... .3
FN16....Deflector-Grass .......................... .2
FD20....Front Handle ................................ .2
FN25....Edger Attachment-Replace ........ .2
Torque Specs
Warranty Flat Rate
03/08/2001
SHAFT - SPOOL & STRING - GRASS DEFLECTOR
Expand-it™ ........ (UT20710, UT20712,
UT20735)
d825ca ................ (UT20711, UT20736)
14
16
20
7
9
25
8
10
11
12
5
6
1
4
3
12
2
13
19
18
03/08/2001
17
24
26
21
15
23
27
29
22
28
No. Part No. Description Qty.
1
UP 06959 HANDLE-Anti-Vibe 1
2 UP 04262 NUT-Wing, Washer Faced (1/4-20) 1 3 UP 06523 SCREW-Cap Hex Hd. (1/4-20 x 2") 1 4• UP 00029 DRIVESHAFT ASSY. (Upper) 1 5 A 07667 FLEXSHAFT w/Collar & Liner 1 6 UP 04116 DECAL- Warning 1 7 8 UP 04153 SCREW-Hex Hd. (1/4-20 x 1 1/2") 3
9 UP 06523 SCREW-Cap Hex (1/4-20 x 2") 1 10 UP 04143 COUPLER (L.H.) 1 11 UP 04144 COUPLER (R.H.) 1 12 UP 03400 NUT-Hex (1/4-20) 3 13 UP 04138 KNOB (1/4-20) 1 14
1 5 UP 04541 SHAFT-Flex 1 1 6 UP 04352 DECAL- Warning 1
17 UP 04137 CLAMP 1 18 UP 04256 SCREW-Sems Hex (10-24 X 3/8") 1
19 20 UP 06523 SCREW-Cap Hex Hd. (10-24 X 2") 1 21 UP 03415 WASHER-Flat (1/4") 1 22 UP 03409 WASHER-Lock (1/4") 1 23 UP 04262 NUT-Wing, Washer Faced (1/4-20) 1 24 25 UP 04159 SCREW-Mech. Hex Hd. (10-24 X 7/8") 2 26 UP 03885 NUT-Hex (10-24) 2
27• DA 09364 STRINGHEAD-Pro-Cut w/line (UT20710, 1 28 UP 04102 SCREW-(5/16-18 x 5/8") 1 29 D 09365 LINE-Replacement 1
30
31 UP 06567 HOUSING & EYELET (Dual Line) 1 32 UP 06526 SPRING-Compression 1 33 UP 00145 SPOOL & STRING (.080") 1
34 DA 98866 A RETAINER-Spool (R.H. Thread, Black) 1
A 07901 COUPLER ASSEMBLY 1
UP 02887 DRIVESHAFT HOUSING (Lower) 1
UP 06710 DEFLECTOR & BLADE KIT (55 Deg.) 1
UP 04119 BLADE-Cut-Off 1
DA 03001 A STRINGHEAD-Complete (.080") (UT20712) 1
DA 04591 A STRINGHEAD-Complete (.095") (UT20711, 1
UP 00147 SPOOL & STRING (.095") 1
UT20736)
31 32
30
33 34
Item Required
No. In/Lbs Nm Loctite
2 ....... 5-25 ......... .6-2.8
12 ....... 50-60 ......... 5.7-6.8
13 ....... Hand Tight
18 ....... 15-25 ......... 1.7-2.8
23 ....... 5-25 ......... .6-2.8
26 ....... 30-40 ......... 3.4-4.5
28 ....... 40-60 ......... 4.5-6.8
Job Description Time/Hr.
FM10 ... Stringhead Assy. ......................... .2
FN12.... Driveshaft (Upper) ...................... .3
FN13.... Driveshaft Housing ..................... .3
FN16.... Deflector ...................................... .2
CD98 ... Coupler-Shaft .............................. .3
Torque Specs
Warranty Flat Rate
*ATTACHMENTS for Expand-it™
See Parts Lists on:
Page 14
Page 15
Page 17
Page 16
11
SHAFT - SPOOL & STRING - GRASS DEFLECTOR
Easy Reach™........ (UT20699, UT20703, UT20704, UT20730,
d825sd ................... (UT20700, UT20701, UT20709, UT20729)
ST2537S ................ (UT20734R, UT20827)
UT20737, UT20738)
8
9
7
14
12
10
11
8
13
15
1
24
3
2
4
5
6
20
12
16
18
17
No. Part No. Description Qty.
1•UP 06959 HANDLE-Anti-Vibe 1 2 UP 04262 NUT-Wing, Washer Faced (1/4-20) 1 3 UP 06523 SCREW-Cap Hex Hd. (1/4-20 x 2") 1 4•UP 02968 DRIVESHAFT HOUSING ASSY. 1 5 UP 04717 SHAFT-Flexible 1 6 UP 04352 DECAL-Warning 1 7•UP 06970 GEARHEAD 1 8 UP 04157 Screw, Taptite Hex Hd. (10-24 x 1/2") 5
9 UP 04155 Screw-Hex Hd. (10-24 x 5/8") 2 1 0 UP 04126 WASHER-Flanged 1 1 1 UP 04128 ADAPTER-Shaft 1 1 2 1 3 UP 04538 BLADE-Cut-off 1 1 4 UP 04149 SCREW-Mach.Hex Hd. (10-24 X 3/8") 2 1 5 UP 03885 NUT-Lock Hex (10-24) 2 1 6•DA 09364 STRINGHEAD-Pro-Cut w/line 1
1 7 UP 04102 SCREW (5/16-18 x 5/8") 1 1 8 D 09365 LINE-Replacement 1 1 9•DA 03001 A STRINGHEAD-Complete (.080") (UT20704, 1
20 UP 06567 HOUSING & EYELET (Dual Line) 1 21 UP 06526 SPRING-Compression 1 22 UP 00145 SPOOL & STRING (.080") 1
23 DA 98866 A RETAINER-Spool (R.H. Thread, Black) 1 24 UP 00108 HARNESS 1
A 04683 A GRASS DEFLECTOR KIT 1
(UT20699, UT20703, UT20701, UT20730, UT20729, UT20737)
DA 04591 A STRINGHEAD-Complete (.095") 1
UP 00147 SPOOL & STRING (.095") 1
UT20738, UT20734R, UT20827) (UT20700, UT20709)
21
19
22
23
Item Required
No. In/Lbs Nm Loctite
2 ....... 5-25 ......... .6-2.8
8 ....... 15-20 ......... 1.7-2.3
9 ....... 40-50 ......... 4.5-5.6
11 ....... 100-120 ....... 11.3-13.6
15 ....... 30-40 ......... 3.4-4.5
17 ....... 40-60 ......... 4.5-6.8
Job Description Time/Hr.
FM10 ... Stringhead Assy. ......................... .2
FN12....Driveshaft .................................... .3
FN13....Driveshaft Hsg. ........................... .3
FN15....Gearhead .................................... .3
FD20....Front Handle ................................ .2
Torque Specs
Warranty Flat Rate
03/08/2001
SHAFT - SPOOL & STRING - GRASS DEFLECTOR - BLADE GUARD - BLADE
VersaTool™............ (UT15151, UT15154, UT20722, UT20723,
d825sb .................... (UT15152, UT15160)
BC2500MR .............. (UT15159R, UT15204)
UT15157)
12
8
9
3
2
29
31
33
13
14
11
18
30
28
12
20
32
19
16
15 17
10
21
22
4
5 6
5
6
7
1
24 25
26
27
23
No. Part No. Description Qty.
1
UP 06534 HANDLE(“J”) 1
2 UP 04154 SCREW-Hex Hd. (1/4-20 X 1 1/2") 1 3 UP 04158 SCREW-Hex Hd. (1/4-20 X 1") 1 4 UP 04105 CLAMP-Handle Bar 2 5 UP 04251 WASHER-Flat (1/4") 2 6 UP 03409 WASHER-Lock (1/4") 2 7 UP 03399 NUT-Hex (1/4-20) 2 8• UP 02969 DRIVESHAFT HOUSING 1
9 UP 04717 DRIVESHAFT-Flexible 1 1 0 UP 04352 DECAL-Warning 1 1 1 1 2 UP 04157 Screw, Taptite Hex Hd. (10-24 x 1/2") 5 1 3 UP 04155 Screw-Hex Hd. (10-24 x 5/8") 2 1 4 1 5 UP 04538 BLADE-Cut-Off 1 1 6 UP 04149 SCREW-Mach. Hex Hd. (10-24 X 3/8") 2 1 7 UP 03885 NUT-Hex (10-24) 2 1 8 UP 04126 WASHER-Flanged 1 1 9 UP 04128 ADAPTER-Shaft 1 2 0• DA 09364 STRINGHEAD-Pro-Cut w/line 1
2 1 UP 04102 SCREW-(5/16-18 x 5/8") 1 2 2 D 09365 LINE-Replacement 1
2 3 2 4 UP 06567 HOUSING & EYELET (Dual Line) 1
2 5 UP 06526 SPRING-Compression 1 2 6 UP 00147 SPOOL & STRING (.095") 1 2 7 DA 98866 A RETAINER-Spool (R.H. Thread, Black) 1
03/08/2001
UP 06970 GEAR HEAD 1
A 04683 A GRASS DEFLECTOR KIT 1
(UT15151, UT15154, UT20722, UT20723, UT15157)
DA 04591 A STRINGHEAD-Complete (.095") (UT15152, 1
UT15160, UT15159R, UT15204)
No. Part No. Description Qty.
2 8 UP 04535 BLADE GUARD 1 2 9 UP 06729 BLADE-Tri-Arc™ 1 3 0 UP 04129 WASHER-Cupped (Lower) 1 3 1 UP 03492 NUT-Hex (5/16-18) (R.H.) 1 3 2 UP 04100 TOOL-Holding Pin 1 3 3 UP 00108 HARNESS 1
Item Required
No. In/Lbs Nm Loctite
7 ....... 90-100 ....... 10.2-11.3
12 ....... 15-20 ......... 1.7-2.3
13 ....... 40-50 ......... 4.5-5.6
17 ....... 30-50 ......... 3.4-5.6
19 ....... 100-120 ....... 11.3-13.6
21 ....... 40-60 ......... 4.5-6.8
31 ....... 100-120 ....... 11.3-13.6
Job Description Time/Hr.
FM10 ... Stringhead Assy. ......................... .2
FN12....Driveshaft (Upper) ...................... .3
FN13....Driveshaft Housing ..................... .4
FN15....Gearhead .................................... .3
FN16....Deflector ...................................... .3
Torque Specs
Warranty Flat Rate
13
Expand-it™ ............ (UT20710, UT20712,
UT20735)
d825ca .................... (UT20711, UT20736)
BLOWER ATTACHMENT
2
1
11
8
12
10
3
16
4
5
7
6
9
13
15
14
17
18
No. Part No. Description Qty.
1•UP 06790 DRIVESHAFT HOUSING 1 2 UP 04116 DECAL-Warning 1 3 UP 04542 CABLE-Flex 1 4 UP 04142 CLAMP 1 5 UP 06874 UPPER HOUSING 1 6•UP 06875 BEARING HOUSING 1 7 UP 04713 ADAPTER-Arbor 1 8 UP 06876 BUSING 1
9 UP 04699 SHAFT-Arbor 1 10 UP 04112 SCREW (10-24 x .312") 1 11 UP 041231 WASHER, Lock (#10) 1 12 UP 04714 IMPELLER 1 13 UP 04701 Clip 1 14 UP 04141 SCREW, Pan Hd. (8-16 x .750) 1 15 UP 04697 LOWER HOUSING 1 16 UP 04250 SCREW-Thread Forming (8-16 x 1") 1 17 UP 04145 GUARD-Lower Housing 1 18 GM 01110 8 SCREW (10-16 x 1/4") 1
* Note: Blower must be completely disassembled to install the flex cable.
14
Item Required
No. In/Lbs Nm Loctite
10 ....... 25-35 ........... 2.8-4.0
14 ....... 35-45 ........... 4.0-5.1
16 ....... 35-45 ........... 4.0-5.1
18 ....... 5-20 ........... .56-2.3
Job Description Time/Hr.
CD81 ... Fan, Blower .................................. .4
FN12....Driveshaft .................................... .2
FN13....Driveshaft Hsg. ........................... .3
Torque Specs
Warranty Flat Rate
03/08/2001
Expand-it™ ............ (UT20710, UT20712,
UT20735)
d825ca .................... (UT20711, UT20736)
CULTIVATOR ATTACHMENT
2
4
3
16
15
11
5
14
21
12
8
6
9
13
20
13
12
7
16
1
03/08/2001
17
18
10
No. Part No. Description Qty.
1 GM 23610 3 LOWER COVER 1 2 A 07934 UPPER HOUSING 1 3
A 07930 DRIVESHAFT HOUSING 1
4 A 08177 FLEX CABLE 1 5 GM 97030 7 BOLT-Sems (1/4 - 28 x 1") 2 6 GM 23670 6 SUPPORT-Tine 2 7 GM 97690 3 TINE 2 8 GM 23570 1 “O” RING 2
9 A 07868 ROCKER ARM (L.H.) 1 10 82618 SCREW, Thread Form (10-24 x 3/4") 4 11 12 A 07870 FLOATING BUSHING 2 13 GM 23690 3 WASHER 2 14 GM 23610 6 CRANKSHAFT CLAMP 2 15 GM 23610 4 SHAFT CLAMP 1 16 82618 SCREW, Thread Form (10-24 x 3/4") 14 17 GM 23610 5 SHAFT CLAMP 2 18 GM 01130 8 SCREW (8-16 x 1") 4 19 A 07869 ROCKER ARM (R.H.) 1 20 21 GM 06210 1 SNAP RING 1
A 07867 CRANK ASSY. 1
A 07866 PINNON GEAR & BEARING 1
19
8
6
7
5
Item Required
No. In/Lbs Nm Loctite
5 ....... 90-100 ......... 10.2-11.3
10 ....... 40-55 ........... 4.5-6.2 ........ Red 262
16 ....... 40-55 ........... 4.5-6.2 ........ Red 262
18 ....... 35-45 ........... 4.0-5.1
Job Description Time/Hr.
FN12.... Driveshaft .................................... .3
FN13.... Driveshaft Hsg. ........................... .3
FN17....Transmission (Rebuild) .............. .6
Torque Specs
Warranty Flat Rate
15
Expand-it™ ............ (UT20710, UT20712,
UT20735)
d825ca .................... (UT20711, UT20736)
EDGER ATTACHMENT
10
11
9
8
20
21
19
22
7
No. Part No. Description Qty.
1
A 07931 DRIVESHAFT HOUSING 1
2 UP 04369 SHAFT-Flexible 1 3 UP 04116 DECAL- Warning 1 4 UP 05572 SCREW-Cap Socket Hd. (1/4-20 X 7/8") 1 5 UP 04254 SCREW-Sems Hex Hd. (10-24 X 1/2") 1 6 UP 04124 GEAR HEAD 1 7•UP 06879 BLADE KIT 1 8 UP 04126 WASHER-Flanged 1
9 UP 04129 WASHER-Flanged (Lower) 1 10 UP 04127 NUT-Lock 1 11 D 04359 A BLADE (2" X 9") (Qty.-2) 1 12•UP 06881 SUPPORT ARM ASSEMBLY 1 13 UP 04132 KNOB-Adjusting 1 14 UP 03397 NUT-Hex 1 15 UP 04252 WASHER-Flat 1 16•UP 06882 WHEEL KIT 1 17 UP 04252 WASHER-Flat 2 18•UP 06738 GUARD KIT 1 19 UP 04532 DECAL- Warning 1 20 UP 04155 SCREW-Hex Hd. (10-24 X 5/8") 3 21 UP 03411 WASHER-Lock (#10) 3 22 UP 06883 FLAP KIT 1
18
16
12
15
17
13
14
4
5
2
6
Item Required
No. In/Lbs Nm Loctite
4 ....... 40-50 ......... 4.5-5.6
5 ....... 40-50 ......... 4.5-5.6
10 ....... 100-120 ....... 11.3-13.6
20 ....... 40-50 ......... 4.5-5.6
Job Description Time/Hr.
FN15....Gearhead .................................... .4
JE20 ....Wheel Assembly ......................... .3
JE26 ....Wheel/Axle ................................... .3
JR11 ....Blade Cutter ................................. .3
FN12....Driveshaft .................................... .3
FN13....Driveshaft Hsg. ........................... .3
FN16....Bladeguard .................................. .4
Torque Specs
Warranty Flat Rate
1
3
16
03/08/2001
Expand-it™ ............ (UT20710, UT20712,
UT20735)
d825ca .................... (UT20711, UT20736)
BRUSHCUTTER ATTACHMENT
11
14
18
13
12
7
6
3
8
4
1
5
9
10
2
12
16
15
17
No. Part No. Description Qty.
1 2 UP 04116 DECAL-Warning 1 3 UP 04369 SHAFT-Flexible 1 4 5 UP 03409 WASHER-Lock (1/4") 2 6 UP 04154 SCREW-Hex Hd. (1/4-20 X 1/2") 1 7 UP 04158 SCREW-Hex Hd. (1/4-20 X 1") 1 8 UP 04105 CLAMP-Handle Bar 1
9 UP 03399 NUT-Hex (1/4-20) 2 10 UP 04251 WASHER-Flat (1/4") 2 11 12 UP 04157 Screw, Taptite Hex Hd. (10-24 x 1/2") 5 13 UP 04155 Screw-Hex Hd. (10-24 x 5/8") 2 14 UP 04126 WASHER-Flanged 1 15 D 98717 C BLADE-Tri-Arc™ (8") 1 16 UP 04129 WASHER-Cupped 1 17 UP 03492 NUT-Hex Locking (R.H.) 1 18 UP 04535 BLADE GUARD 1
A 07904 DRIVESHAFT HOUSING 1
UP06534 FRONT HANDLE (“J”) 1
UP06970 GEAR HEAD 1
Item Required
No. In/Lbs Nm Loctite
9 ....... 90-100 ....... 10.2-11.3
12 ....... 15-20 ......... 1.7-2.3
13 ....... 40-50 ......... 4.5-5.6
17 ....... 100-120 ....... 11.3-13.6
Job Description Time/Hr.
FN12....Driveshaft .................................... .3
FN15....Gearhead .................................... .3
FN16....Blade Guard ................................ .3
FD20....Front Handle ................................ .2
Torque Specs
Warranty Flat Rate
03/08/2001
17
ACCESSORIES
GREASE, MULTI-PURPOSE ................................................ 18453
MODULE AIR GAP SHIM ............................................... PS 24306
GRASS ANTI-WRAP KIT ................................................... A 04191
STARTER ROPE (250 Ft. Reel) ........................................ 98052 A
TORX BIT (T25)..................................................................... UP 06544
(For Clutch Drums)
TORX BIT (T27)..................................................................... UP 07160
IGNITION TEST SPARK PLUG ................................... JA 31316 4
RUBBER TUBING (10 Ft.) .............................................. UP 05860
STRINGHEAD-Complete - E-Z Line™ ....................... DA 03001 A
(.080 Line) (Right Hand Thread) (Black Retainer)
REPLACEMENT STRING - E-Z Line™ (3 lb. Box) ............ 98011 06
(.080" Dia.)
STRINGHEAD-Complete - E-Z Line™ ....................... DA 04591 A
(.095 Line) (Right Hand Thread) (Black Retainer)
REPLACEMENT STRING - E-Z Line™ (3 lb. Box) ............ 03959 04
(.095" Dia.)
STRINGHEAD-Complete-Pro-Cut™ Fixed Line Head .....DA 09364
(.105" Dia.)
REPLACEMENT DuraLine™ (.105" Dia.) .............................. D 09365
(Cartridges for Pro-Cut™ Fixed Line Head)
SAFETY GOGGLES ................................................................A 06933
DUST MASK ......................................................................... UP 03036
COMFORT STRAP .............................................................. UP 00108
FOR USE ON BRUSHCUTTER UNITS ONLY
TRI-ARC™ BLADE .........................................................D 98717 C
18
03/08/2001
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