Your new chain saw has been engineered and manufactured to Homelite’s high standard for dependability, ease of operation,
and operator safety . Properly cared for, it will give you years of rugged, trouble-free performance.
WARNING:To reduce the risk of injury, the user must read and understand the operator’s manual before
General Safety Rules .................................................................................................................................................. 3-4
Specific Safety Rules................................................................................................................................................... 4-5
Features ......................................................................................................................................................................... 8
Bar and Chain Combinations........................................................................................................................................ 33
Parts Ordering/Service ................................................................................................................................................. 36
INTRODUCTION
IMPORTANT
Servicing requires extreme care and knowledge and
should be performed only by a qualified service
technician. When servicing use only identical Homelite
replacement parts.
For safe operation, read and understand all instructions
before using the chain saw. Follow all safety
instructions. Failure to follow all safety instructions
listed below, may result in serious personal injury.
WARNING:
Carefully read through this entire operator's manual
before using your new saw. Pay close attention to
the Safety Rules and all Safety Alert Symbols
including Danger, Warning, and Caution. These
safety rules are for your safety and to prevent
possible serious injury. If you use your saw properly
and only for what it is intended, you will enjoy years
of safe, reliable service.
Look for this symbol to point out important safety precautions.
It means attention!!! Your safety is involved.
WARNING:
The operation of any power tool can result in foreign objects being thrown into your eyes, which
can result in severe eye damage. Before beginning tool operation, always wear safety goggles or
safety glasses with side shields and a full face shield when needed. We recommend Wide Vision
Safety Mask for use over eyeglasses or standard safety glasses with side shields. Always wear eye
protection which is marked to comply with ANSI Z87.1.
Page 2
GENERAL SAFETY RULES
WARNING:
The warnings, labels, and instructions found in this
section of the operator's manual are for your safety.
Failure to follow all instructions may result in serious
personal injury.
Safe operation of this tool requires that you read and
understand this operator's manual and all labels affixed to
the tool. Safety is a combination of using common sense,
staying alert, and knowing how your saw works.
READ ALL INSTRUCTIONS
KNOW YOUR TOOL. Read the operator's manual
carefully. Learn the saw's applications and limitations
as well as the specific potential hazards related to this
tool.
KICKBACK MAY OCCUR WHEN THE NOSE OR TIP
OF THE GUIDE BAR touches an object or when the
wood closes in and pinches the saw chain in the cut.
Tip contact in some cases may cause a lightning-fast
reverse reaction kicking the guide bar up and back
toward the operator. Pinching the saw chain along the
top of the guide bar may push the guide bar rapidly
back toward the operator. Either of these reactions may
cause you to lose control of the saw which could result
in serious personal injury. DO NOT rely exclusively
upon the safety devices built into your saw. As a chain
saw user, you should take several steps to keep your
cutting jobs free from accident or injury.
1. With a basic understanding of kickback, you can
reduce or eliminate the element of surprise. Sudden
surprise contributes to accidents.
2. Keep a good firm grip on the saw with both hands
when the engine is running. Place your right hand
on the rear handle and your left hand on the front
handle with your thumbs and fingers encircling the
chain saw handles. A firm grip together with a stiff
left arm will help you maintain control of the saw if
kickback occurs.
3. Make sure that the area in which you are cutting is
free from obstructions. DO NOT let the nose of the
guide bar contact a log, branch, fence, or any other
obstruction that could be hit while you are operating
the saw.
4. Cut at high engine speeds. Always cut with the
engine running at full speed. Fully squeeze the
throttle trigger and maintain a steady cutting speed.
5. Do not overreach or cut above chest height.
6. Follow the manufacturer's sharpening and
maintenance instructions for the saw chain.
7. Only use replacement bars and chains specified by
the manufacturer or the equivalent.
DO NOT OPERATE A CHAIN SAW WITH ONE
HAND. Serious injury to the operator, helpers,
bystanders, or any combination of these persons may
result from one-handed operation. A chain saw is
intended for two-handed use.
DO NOT OPERATE A CHAIN SAW WHEN YOU ARE
FATIGUED. Never operate a chain saw when you are
tired or under the influence of medication, drugs, or
alcohol.
USE SAFETY FOOTWEAR. Wear snug-fitting clothing,
protective gloves, and eye, hearing, and head
protection devices.
DO NOT STAND ON ANY UNSTABLE SURFACE
while using your chain saw, that includes ladders,
scaffolds, trees, etc.
USE CAUTION WHEN HANDLING FUEL. Move the
chain saw at least 30 feet (9 m) from the fueling point
before starting the engine.
DO NOT ALLOW OTHER PERSONS to be near the
chain saw when starting or cutting with the chain saw.
Keep bystanders and animals out of the work area.
DO NOT START CUTTING until you have a clear work
area, secure footing, and a planned retreat path from
the falling tree.
KEEP ALL PARTS OF YOUR BODY away from the
saw chain when the engine is running.
ALWAYS CARRY THE CHAIN SAW WITH THE
ENGINE STOPPED AND THE BRAKE ENGAGED,
the guide bar and saw chain to the rear, and the
muffler away from your body. When transporting the
chain saw, use the appropriate guide bar scabbard.
DO NOT OPERATE A CHAIN SAW THAT IS
DAMAGED, improperly adjusted, or not completely and
securely assembled. Be sure that the saw chain stops
moving when the throttle control trigger is released.
SHUT OFF THE ENGINE before setting the chain saw
down. DO NOT leave the engine running unattended.
As an additional safety precaution, apply the chain
brake prior to setting down the saw.
USE EXTREME CAUTION when cutting small-size
brush and saplings because slender material may
catch the saw chain and be whipped toward you or pull
you off balance.
WHEN CUTTING A LIMB that is under tension, be
alert for springback so that you will not be struck when
the tension in the wood fibers is released.
KEEP THE HANDLES dry, clean, and free of oil or fuel
mixture.
OPERATE THE CHAIN SAW ONLY in well-ventilated
areas.
DO NOT OPERATE A CHAIN SAW IN A TREE unless
you have been specifically trained to do so.
Page 3
GENERAL SAFETY RULES
ALL CHAIN SAW SERVICE, other than the items
listed in the instruction manual and all maintenance,
should be performed by competent chain saw service
personnel. (For example, if improper tools are used to
remove the flywheel or if an improper tool is used to
hold the flywheel in order to remove the clutch,
structural damage to the flywheel could occur and
subsequently could cause the flywheel to burst.)
KEEP SAFE-T-TIP ANTI-KICKBACK NOSE GUARD
properly mounted on the guide bar to prevent rotational
kickback.
SPECIFIC SAFETY RULES
WARNING:
The warnings, labels, and instructions found in this
section of the operator's manual are for your safety.
Failure to follow all instructions may result in serious
personal injury.
GENERAL PRECAUTIONS
DO NOT CUT VINES and/or small underbrush (less
than 3 in./76 mm in diameter).
MUFFLER SURFACES ARE VERY HOT during and
after operation of the chain saw; keep all body parts
away from the muffler. Serious burns may occur if
contact is made with the muffler.
Always hold the chain saw with both hands when the
engine is running. Use a firm grip with thumbs and
fingers encircling the chain saw handles.
Never let anyone use your chain saw who has not
received adequate instructions in its proper use. This
applies to rentals as well as privately owned saws.
Before you start the engine, make sure the saw chain is
not contacting any object.
Operate the chain saw only in well ventilated areas.
SAFETY APPAREL
Wear snug fitting clothing. Always wear heavy, long
pants, boots, and gloves. Do not wear jewelry, short
pants, sandals, or go barefoot. Do not wear loose fitting
clothing, which could be drawn into the engine or catch
the chain or underbrush. Wear overalls, jeans, or chaps
made of cut resistant material or ones that contain cut
resistant inserts. Secure hair so that it is above shoulder level.
Wear non-slip safety footwear and heavy-duty gloves to
improve your grip and to protect your hands.
FOLLOW THE SHARPENING and maintenance
instructions for the saw chain.
USE ONLY THE REPLACEMENT GUIDE BARS and
low kickback chains specified for your saw.
DO NOT adapt your powerhead to a bow guide or use it
to power any attachments or devices not listed for your
saw.
SAVE THESE INSTRUCTIONS. Refer to them fre-
quently and use to instruct other users. If you loan
someone this tool, loan them these instructions also.
Wear eye protection which is marked to comply with
ANSI Z87.1, as well as, hearing and head protection
when operating this equipment.
REFUELING (DO NOT SMOKE!)
To reduce the risk of fire and burn injury, handle fuel
with care. It is highly flammable.
Mix and store fuel in a container approved for gasoline.
Mix fuel outdoors where there are no sparks or flames.
Select bare ground, stop the engine, and allow it to
cool before refueling.
Loosen the fuel cap slowly to release pressure and to
keep fuel from escaping around the cap.
Tighten the fuel cap securely after refueling.
Wipe spilled fuel from the unit. Move 30 feet (9 m)
away from refueling site before starting engine.
Never attempt to burn off spilled fuel under any circum-
stances.
BASIC PRECAUTIONS IN THE CUTTING/
WORK AREA
Do not operate a chain saw in a tree.
Do not cut from a ladder, this is extremely dangerous.
Keep bystanders and animals out of the work area. Do
not allow other persons to be nearby during starting or
cutting with the chain saw.
Note: The size of the work area depends on the job
being performed as well as the size tree or workpiece
involved. For example, felling a tree requires a larger
work area than making other cuts (i.e., bucking cuts,
etc.).
Page 4
SPECIFIC SAFETY RULES
PUSH AND PULL
The reaction force is always opposite to the direction the
chain is moving. Thus, the operator must be ready to
control the PULL when cutting on the bottom edge of the
bar and the PUSH when cutting along the top edge.
PULL
PUSH
Fig. 1
MAINTENANCE PRECAUTIONS
Never operate a chain saw that is damaged, improperly
adjusted, or is not completely and securely assembled. Be
sure that the saw chain stops moving when the throttle
control trigger is released. If the saw chain moves at idle
speed, the carburetor may need adjusting. Refer to
“Operation” later in this manual. If the saw chain still
moves at idle speed after adjustment has been made,
contact a Homelite Service Center for adjustment and
discontinue use until the repair is made.
WARNING:
All chain saw service, other than items in the operator's
manual maintenance instructions, should be performed
by competent chain saw service personnel. If improper
tools are used to remove the flywheel or clutch, or if an
improper tool is used to hold the flywheel in order to
remove the clutch, structural damage to the flywheel
could occur which could subsequently cause the
flywheel to burst and serious injury could result.
KICKBACK
Kickback is a dangerous reaction that can lead to serious
injury. Do not rely only on the safety devices provided
with your saw. As a chain saw user, you must take
special safety precautions to help keep your cutting jobs
free from accident or injury.
Note: See the "Operation" section later in this manual for
added information on kickback and how to avoid serious
personal injury.
Note: Your chain saw has been fully factory tested. It is
normal to find some slight oil residue on the saw.
Page 5
SYMBOLS
Important: Some of the following symbols may be used on your tool. Please study them and learn their meaning. Proper
interpretation of these symbols will allow you to operate the tool better and safer.
SYMBOLNAMEEXPLANATION
Safety Alert Symbol
Read Your Operator’s Manual
Eye, Hearing, and Head Protection
SAFE-T-TIP Nose Guard
No Smoking
Prohibited Symbol
Indicates danger, warning or caution. It means attention!!!
Your safety is involved.
Your manual contains special messages to bring
attention to potential safety concerns, machine damage
as well as helpful operating and servicing information.
Please read all the information carefully to avoid injury
and machine damage.
Wear eye, hearing, and head protection when operating
this equipment.
The SAFE-T-TIP nose guard on the guide bar helps
prevent kickback.
No smoking, sparks, or open flame.
Diagonal line across a symbol means this is prohibited
or should be avoided.
Operate with Two Hands
One Handed
Carbon Monoxide
Kickback
Bar Nose Contact
Gloves
Hold and operate the saw properly with both hands.
Do not operate the saw using only one hand.
Engines produce carbon monoxide which is an odorless,
deadly poison. Do not operate in an enclosed area.
Danger – beware of kickback.
Avoid bar nose contact.
Wear non-slip gloves.
Page 6
SYMBOLS
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the
explanations with them, deserve your careful attention and understanding. The safety warnings do not by themselves
eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention
measures.
SymbolMeaning
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.
WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury.
NOTE:Advises you of information or instructions vital to the operation or maintenance of the equipment.
SAVE THESE INSTRUCTIONS
SPECIFICATIONS
Weight - No bar, chain, fuel or oil............. 9.7 lbs. (4.4 kg)
Fuel tank volume.................................... 19.4 oz. (575 ml)
Chain oil tank volume............................. 11.8 oz. (350 ml)
Bar lengths ............................................... 16 in. (406 mm)
Chain pitch .............................................. .375 in (9.5 mm)
Chain gauge......................................... .050 in. (1.25 mm)
Chain type ....................... Semi-Chisel, LoPro, Skip Tooth
Fuel tank capacity .................................. 19.4 oz. (575 ml)
Oil tank capacity..................................... 11.8 oz. (350 ml)
Page 7
Page 8
Page 9
Page 10
Page 11
Page 12
OPERATION
7. While squeezing both the trigger release and throttle
trigger, push in the throttle lock button. Release the
throttle trigger. This latches the trigger for starting.
8. When the temperature is above 50° F, pull the
STARTER GRIP until the engine attempts to start, but
no more than 3 times. When the temperature is below
50° F, pull the STARTER GRIP until the engine
attempts to start, but no more than 5 times.
9. Push CHOKE lever to half choke position.
10. Pull STARTER GRIP until engine runs.
Note: Allow the saw to run in this position 15-30
seconds depending upon the temperature.
11. Push CHOKE lever all the way IN.
12. SQUEEZE and release the throttle trigger to return the
engine to idle.
CAUTION:
Failure to release partial throttle when chain brake
lever is in the brake position will result in serious
damage to the unit. Never squeeze and hold the
throttle trigger while the chain brake is in the brake
position.
Now you are ready to pick up the saw. Use the proper
grip for both handles, refer to “Operation” for additional
information.
STOPPING THE ENGINE
Release the throttle trigger and let the engine return to
idle. To stop the engine, move the ignition switch to the “
” stop position. Do not put the chain saw on the ground
when the chain is still moving. For additional safety, set
the chain brake when the saw is not in use.
In the event that the ignition switch will not stop the saw,
pull the choke lever out to the fully extended position (Full
Choke / ) and engage chain brake to stop the engine.
If the ignition switch will not stop the saw when set to the
stop “ ” position, have the ignition switch repaired
before using the chain saw again to prevent unsafe
conditions or serious injury.
Important: When you are finished using the saw, relieve
tank pressures by loosening the CHAIN OIL and FUEL
MIX caps. Then retighten the caps. Allow the engine to
cool before storing.
THROTTLE
LOCK BUTTON
THROTTLE TRIGGER
TRIGGER
RELEASE
Fig. 18
Page 13
Page 14
OPERATION
BASIC OPERATING/CUTTING PROCEDURES
Practice cutting a few small logs using the following
technique to get the “feel” of using your saw before you
begin a major sawing operation.
1. Take the proper stance in front of the wood with the saw
idling.
2. Accelerate the engine to full throttle just before entering
the cut by squeezing the throttle trigger.
3. Begin cutting with the saw against the log.
4. Keep the engine at full throttle the entire time you are
cutting.
5. Allow the chain to cut for you; exert only light downward
pressure. Forcing the cut could result in damage to the
bar, chain, or engine.
6. Release the throttle trigger as soon as the cut is completed allowing the engine to idle. Running the saw at
full throttle without a cutting load can result in unnecessary wear to the chain, bar, and engine.
7. Do not put pressure on the saw at the end of the cut.
WORK AREA PRECAUTIONS
See Figure 23.
Cut only wood or materials made from wood; no sheet
metal, no plastics, no masonry, no non-wood building
materials.
Never allow children to operate your saw. Allow no
person to use this chain saw who has not read this
operator's manual or received adequate instructions for
the safe and proper use of this chain saw.
Keep everyone – helpers, bystanders, children, and
animals, a SAFE DISTANCE from the cutting area.
During felling operations, the safe distance should be a
least twice the height of the largest trees in the felling
area. During bucking operations, keep a minimum
distance of 15 feet (4.5m) between workers.
Do not fell trees near electrical wires or buildings.
Leave this operation for professionals.
Cut only when visibility and light are adequate for you
to see clearly.
ADJUSTING THE CARBURETOR
See Figures 24 and 25.
Before adjusting the carburetor, clean the air filter and the
starter cover vents. Allow the engine to warm up prior to
carburetor adjustment. Refer to “Maintenance” later in this
manual.
AIR FILTER
Fig. 24
STARTER COVER
VENTS
The carburetor is factory set and should not require
adjusting. The carburetor will permit only limited adjustment of the “L” (Low Jet) and “H” (High Jet) needles. Any
adjustment should be done by a Homelite Service Center.
Under no circumstances should the “L” (Low Jet) and “H”
(High Jet) needles be forced outside the range of adjustment.
Fig. 25
Fig. 23
Always cut with both feet on solid ground to prevent
being pulled off balance.
Do not cut above chest height as a saw held higher is
difficult to control against kickback forces.
CAUTION:
Serious damage can occur to the engine if improper
adjustments are made to the “L” and “H” needles.
Do not force the “L” and “H” needles outside the
adjustment range!
Page 15
OPERATION
ADJUSTING IDLE SPEED
See Figure 26.
If the engine starts, runs, and accelerates but will not
idle, turn the idle speed screw “ T ” clockwise to
increase idle speed.
If the chain turns at idle, turn the idle speed screw “ T ”
counterclockwise to reduce the idle RPM and stop the
chain movement. If the saw chain still moves at idle
speed, contact a Homelite Service Center for adjustment and discontinue use until the repair is made.
WARNING:
THE SAW CHAIN SHOULD NEVER TURN AT IDLE.
Turn the idle speed screw “T” counterclockwise to
reduce the idle RPM and stop the chain, or contact a
Homelite Service Center for adjustment and
discontinue use until the repair is made.
Serious personal injury may result from the saw
chain turning at idle.
FELLING TREES
HAZARDOUS CONDITIONS
WARNING:
Do not fell trees during periods of high wind or heavy
precipitation. Wait until the hazardous weather has
ended.
When felling a tree, it is important that you heed the
following warnings to prevent possible serious injury.
Do not cut down trees having an extreme lean or large
trees with rotten limbs, loose bark, or hollow trunks.
Have these trees pushed or dragged down with heavy
equipment, then cut them up.
Do not cut trees near electrical wires or buildings.
Check the tree for damaged or dead branches that
could fall and hit you during felling.
Periodically glance at the top of the tree during the
backcut to assure the tree is going to fall in the
desired direction.
If the tree starts to fall in the wrong direction, or if the
saw gets caught or hung up during the fall, leave the
saw and save yourself!
Fig. 26
WARNING:
Weather conditions and altitude may affect carburetion.
Do not allow bystanders close to the chain saw while
adjusting the carburetor.
Page 16
OPERATION
PROPER PROCEDURE FOR TREE FELLING
See Figures 27 through 30.
1. Pick your escape route (or routes in case the in-
tended route is blocked). Clear the immediate area
around the tree and make sure there are no obstructions in your planned path of retreat. Clear the path
of safe retreat approximately 135° from the planned
line of fall.
2. Consider the force and direction of the wind, the lean
and balance of the tree, and the location of large
limbs. These things influence the direction in which
the tree will fall. Do not try to fell a tree along a line
different from its natural line of fall.
3. Cut a notch about 1/3 the diameter of the trunk in the
side of the tree. Make the notch cuts so they intersect
at a right angle to the line of fall. This notch should be
cleaned out to leave a straight line. To keep the weight
of the wood off the saw, always make the lower cut of
the notch before the upper cut.
4. Make the backcut level and horizontal, and at a mini-
mum of 2 inches (5 cm) above the horizontal cut of the
notch.
PLANNED LINE OF
FALL
135° FROM
PLANNED LINE
OF FALL
PLANNED
LINE OF FALL
135°
45°
90°
PATH OF SAFE
RETREAT
PATH OF
SAFE
RETREAT
90°
BACK CUT
2" (5 CM)
45°
135°
Fig. 27
HINGE
2" (5 CM) OR 1/10 DIA
NOTCH -
APPROX. 1/3
DIAMETER OF
TRUNK
Fig. 28
Page 17
OPERATION
Note: Never cut through to the notch. Always leave a
band of wood between the notch and back cut (approximately 2 inches (5 cm) or 1/10 the diameter of the tree).
This is called "hinge" or "hingewood". It controls the fall
of the tree and prevents slipping or twisting or shootback of the tree off the stump.
On large diameter trees, stop the back cut before it is
deep enough for the tree to either fall or settle back on
the stump. Then insert soft wooden or plastic wedges
into the cut so they do not touch the chain. Drive
wedges in, little by little, to help jack the tree over.
When bucking or felling with a wedge, it may be
necessary to remove the SAFE-T-TIP anti-kickback
device to allow the bar to be drawn through the cut.
After you complete the cut, reinstall the tip immediately.
5. As tree starts to fall, stop the chain saw and put it down
immediately. Retreat along the cleared path, but watch
the action in case something falls your way.
WARNING:
HINGE
BACK CUT
Fig. 29
Never cut through to the notch when making a back
cut. The hinge controls the fall of the tree, this is the
section of wood between the notch and backcut.
WEDGE
Fig. 30
Page 18
OPERATION
REMOVING BUTTRESS ROOTS
See Figure 31.
A buttress root is a large root extending from the trunk of
the tree above the ground. Remove large buttress roots
prior to felling. Make the horizontal cut into the buttress
first, followed by the vertical cut. Remove the resulting
loose section from the work area. Follow the correct tree
felling procedure after you have removed the large
buttress roots. Refer to “Operation – Proper Procedure for
Tree Felling” earlier in this manual.
BUCKING
See Figure 32.
Bucking is the term used for cutting a fallen tree to the
desired log length.
Cut only one log at a time.
Support small logs on a saw horse or another log while
bucking.
Keep a clear cutting area. Make sure that no objects
can contact the guide bar nose and chain during
cutting, this can cause kickback. To avoid the danger,
keep the SAFE-T-TIP anti-kickback device attached
while cutting. Refer to “Specific Safety Rules - Kickback” earlier in this manual.
During bucking operations, stand on the uphill side so
that the cut-off section of the log cannot roll over you.
Sometimes it is impossible to avoid pinching (with just
standard cutting techniques) or difficult to predict which
way a log will settle when cut.
VERTICAL CUT
LOOSE
SECTION
HORIZONTAL
CUT
Fig. 31
KICKBACK
BUCKING WITH A WEDGE
See Figure 33.
If the wood diameter is large enough for you to insert a
soft bucking wedge without touching the chain, you
should use the wedge to hold the cut open to prevent
pinching.
Note: When bucking or felling with a wedge, you may
need to remove the SAFE-T-TIP anti-kickback device to
allow the bar to be drawn through the cut. After you
complete, reinstall the tip.
Fig. 32
WEDGE
Fig. 33
Page 19
Page 20
OPERATION
LIMBING AND PRUNING
See Figure 36.
Work slowly, keeping both hands on the saw with a
firm grip. Maintain secure footing and balance.
Keep the tree between you and the chain while
limbing.
Do not cut from a ladder, this is extremely dangerous.
Leave this operation for professionals.
Do not cut above chest height as a saw held higher is
difficult to control against kickback.
LOAD
FIRST CUT
1/3 DIAMETER
SECOND CUT
WARNING:
Never climb into a tree to limb or prune. Do not stand
on ladders, platforms, a log, or in any position which
can cause you to lose your balance or control of the
saw.
When pruning trees it is important not to make the
flush cut next to the main limb or trunk until you have
cut off the limb further out to reduce the weight. This
prevents stripping the bark from the main member.
1. Underbuck the branch 1/3 through for your first cut.
2. Overbuck the branch to drop it.
3. Finish by cutting smoothly and neatly against the
main member so the bark will grow back to seal the
wound.
WARNING:
If the limbs to be pruned are above chest height, hire a
professional to perform the pruning.
CUTTING SPRINGPOLES
See Figure 37.
A springpole is any log, branch, rooted stump, or sapling
which is bent under tension by other wood so that it
springs back if the wood holding it is cut or removed. On a
fallen tree, a rooted stump has a high potential of springing back to the upright position during the bucking cut to
separate the log from the stump. Watch out for springpoles, they are dangerous.
FINISHING CUT
Fig. 36
SPRINGPOLE
Fig. 37
WARNING:
Springpoles are dangerous and could strike the
operator causing the operator to lose control of the
chain saw. This could result in severe or fatal injury
to the operator.
Page 21
MAINTENANCE
ASSEMBLING THE BAR AND CHAIN
See Figures 38 through 48.
DANGER:
Never start the engine before installing the guide bar,
chain, drivecase cover, and clutch drum. Without all
these parts in place, the clutch can fly off or explode
exposing the user to possible serious injury.
WARNING:
COMBINATION
WRENCH
To avoid serious personal injury, read and understand all the safety instructions in this section.
1. Always place the switch in the stop “ ” position
before you work on the saw.
2. Make sure the chain brake is not set by pulling the
chain brake lever/hand guard towards the front handle
to the RUN position.
3. Wear gloves when handling the chain and bar. These
components are sharp and may contain burrs.
4. Remove the bar mounting nuts using a combination
wrench or 5/8 in. wrench.
5. Remove the clutch cover, and the outer guide bar plate.
RUN POSITION
BAR MOUNTING NUTS
Fig. 39
CLUTCH
COVER
GUIDE BAR
PLATE
BAR MOUNTING NUTS
Fig. 40
Fig. 38
Page 22
Page 23
MAINTENANCE
11. Replace the outer guide bar plate ensuring that the bar
pin groove is at the bottom with the upper and lower
edges angled away from the guide bar.
12. Replace the clutch cover and bar mounting nuts.
13. Tighten the bar mounting nuts finger tight only. The
bar must be free to move for tension adjustment.
14. Remove all slack from the chain by turning the chain
tensioning screw clockwise until the chain seats
snugly against the bar with the drive links in the bar
groove.
15. Lift the tip of the guide bar up to check for sag.
16. Release the tip of the guide bar and turn the chain
tensioning screw 1/2 turn clockwise. Repeat this
process until sag does not exist.
Fig. 46
CHAIN TENSIONING
SCREW
Fig. 45
17. Hold the tip of the guide bar up and tighten the bar
mounting nuts securely.
The chain is correctly tensioned when there is no sag on
the underside of the guide bar, the chain is snug, but it can
be turned by hand without binding. Ensure that the chain
brake is not set.
Note: If chain is too tight, it will not rotate. Loosen the bar
nuts slightly and turn the tension adjuster 1/4 turn counterclockwise. Lift the tip of the guide bar up and retighten the
bar nuts securely. Ensure that the chain will rotate without
binding.
Fig. 47
Fig. 48
Page 24
MAINTENANCE
ADJUSTING THE CHAIN TENSION
See Figures 49 through 51.
WARNING:
Never touch or adjust the chain while the motor is
running. The saw chain is very sharp. Always wear
protective gloves when performing maintenance on
the chain.
1. Stop the engine before setting the chain tension.
2. Make sure the bar mounting nuts are loosened to finger
tight, turn the chain tensioner clockwise to tension the
chain.
Note: A cold chain is correctly tensioned when there is
no slack on the underside of the guide bar, the chain is
snug and it can be turned by hand without binding.
3. Retension the chain whenever the flats on the drive
links hang out of the bar groove.
Note: During normal saw operation, the temperature of
the chain increases. The drive links of a correctly
tensioned warm chain will hang approximately .050 in.
(1.25 mm) out of the bar groove. To help determine the
correct warm chain tension, use the tip of the combination wrench can be used as a guide.
Note: New chain tends to stretch, check the chain
tension frequently and tension as required.
CAUTION:
A chain tensioned while warm may be too tight upon
cooling. Check the “cold tension” before next use.
FLATS ON DRIVE LINKS
≈≈
≈ .050 in. (1.25 mm)
≈≈
≈ ≈
≈
.050 (1.25 mm)
≈ ≈
Fig. 50
Fig. 51
CHAIN MAINTENANCE
See Figures 52 and 53.
CAUTION:
Check that the switch is in the STOP “ ” position
before you work on the saw.
Use only a low-kickback chain on this saw. This fast-cutting
chain provides kickback reduction when properly maintained.
For smooth and fast cutting, maintain the chain properly.
The chain requires sharpening when the wood chips are
small and powdery, the chain must be forced through the
wood during cutting, or the chain cuts to one side. During
maintenance of the chain, consider the following:
Improper filing angle of the side plate can increase the
risk of severe kickback.
Fig. 49
Page 25
Page 26
Page 27
MAINTENANCE
TOP PLATE FILING ANGLE
See Figure 60.
CORRECT 30° - file holders are marked with guide
marks to align file properly to produce correct top plate
angle.
LESS THAN 30° – for cross cutting.
MORE THAN 30° – feathered edge dulls quickly.
SIDE PLATE ANGLE
See Figure 61.
CORRECT 80o – Produced automatically if you use the
correct diameter file in the file holder.
HOOK – “Grabs” and dulls quickly, increases the
potential of KICKBACK.
Results from using a file with a diameter too small or a
file held too low.
BACKWARD SLOPE – Needs too much feed pressure,
causes excessive wear to the bar and chain.
Results from using a file with a diameter too large or file
held too high.
TOP PLATE FILING ANGLE
30°
MAINTAINING DEPTH GAUGE CLEARANCE
See Figure 62, 63 and 64.
Maintain the depth gauge at a clearance of .025 in.
(0.6 mm). Use a depth gauge tool for checking the
depth gauge clearances.
Every time the chain is filed, check the depth gauge
clearance.
Use a flat file and a depth gauge jointer to lower all
gauges uniformly. Use a .025 in. (0.6mm) depth gauge
jointer. After lowering each depth gauge, restore original
shape by rounding the front. Be careful not to damage
adjoining drive links with the edge of the file.
Depth gauges must be adjusted with the flat file in the
same direction the adjoining cutter was filed with the
round file. Use care not to contact cutter face with flat
file when adjusting depth gauges.
DEPTH GAUGE
.025 in.
(0.6 mm)
Fig. 62
LESS THAN 30°
SIDE PLATE FILING ANGLE
HOOK
CORRECT
INCORRECT
CORRECT
DEPTH GAUGE JOINTER
MORE THAN 30°
FLAT FILE
Fig. 63
Fig. 60
80°
RESTORE ORIGINAL
SHAPE BY ROUNDING
THE FRONT
BACKWARD SLOPE
Fig. 64
INCORRECT
Fig. 61
Page 28
MAINTENANCE
MAINTAINING THE GUIDE BAR
See Figure 65.
CAUTION:
Make sure the chain has stopped before you do any
work on the saw.
Every week of use, reverse the guide bar on the saw to
distribute the wear for maximum bar life. The bar should
be cleaned every day of use and checked for wear and
damage.
Feathering or burring of the bar rails is a normal process
of bar wear. Such faults should be smoothed with a file as
soon as they occur.
A bar with any of the following faults should be replaced:
Wear inside the bar rails that permits the chain to lay
over sideways
Bent guide bar
Cracked or broken rails
Spread rails
In addition, lubricate guide bars (with a sprocket at their
tip) weekly. Using a grease syringe, lubricate weekly in the
lubricating hole.
Turn the guide bar and check that the lubrication holes and
chain groove are free from impurities.
LUBRICATING HOLE
MAINTAINING THE SAFE-T-TIP NOSE
GUARD
See Figures 66 and 67.
CAUTION:
Make sure the chain has stopped before you do any
work on the saw.
WARNING:
Although the guide bar comes with a SAFE-T-TIP antikickback device already installed, you need to check
the tightness of the mounting screw before each use.
Tighten the mounting screw of the nose guard as instructed below. These are specially hardened screws. If
you cannot install the screw tightly, replace both the screw
and the SAFE-T-TIP before further operation.
Note: Do not replace the screw with an ordinary screw;
manufacturer's replacement parts should be used when
replacing parts.
In addition to preventing chain contact with solid objects
at the nose of the bar, the SAFE-T-TIP also helps keep
the chain away from abrasive surfaces, such as the
ground. Keep it on the right hand side of the bar where it
will be between the chain and the ground during flush with
ground cutting.
The mounting screw requires a 5/16 in. wrench (or
adjustable wrench) to achieve the recommended tightness of 35 to 45 in.lb. (4-5 Nm). A tightness within this
range can be achieved by using the following method.
1. Tighten the screw with your finger.
2. Tighten the screw an additional 3/4 of a turn using a
wrench.
Fig. 65
MOUNTING
SCREW
SAFE-T-TIP
Fig. 66
Page 29
Page 30
Page 31
Page 32
BAR AND CHAIN COMBINATIONS
Length of BarGuide Bar Part NumberChain Part Number
14 in.PS06331984296005
16 in.PS06338PS06285
TROUBLESHOOTING
PROBLEMPOSSIBLE CAUSE SOLUTION
Engine will not start.
(Make sure Ignition
Switch is in start
position “I”.)
Engine starts but will
not accelerate properly.
Engine starts but will
not run properly at high
speed.
1. No spark.
2. Flooded engine.
Carburetor requires “L” (Low jet)
adjustment.
Carburetor requires “H” (High jet)
adjustment.
1. Check spark. Remove air filter cover. Remove
spark plug from cylinder. Reattach the spark plug
wire and lay spark plug on top of cylinder with the
metal part of plug touching the cylinder. Pull the
starter rope and watch for spark at spark plug tip. If
there is no spark, repeat test with a new spark plug.
2. With the Ignition Switch off, remove spark plug.
Move choke lever to run position (pushed in completely) and pull starter cord 15 to 20 times. This
will clear excess fuel from engine. Clean and
reinstall spark plug. Set Ignition Switch to run (I)
position. Push and fully release primer bulb 7 times.
Pull starter three times with choke lever at run. If
engine does not start, move choke lever to choke
and repeat normal starting procedure. If engine still
fails to start, repeat procedure with a new spark
plug.
Contact a Homelite Service Center for carburetor
adjustment.
Contact a Homelite Service Center for carburetor
adjustment.
Engine does not reach
full speed and/or emits
excessive smoke.
1. Oil / Fuel mixture is incorrect.
2. Air filter is dirty.
3. Spark arrester screen is dirty.
4. Carburetor requires “H” (High
jet) adjustment.
Page 33
1. Use fresh fuel and the correct 2-cycle oil mix ratio.
2. Clean air filter. Refer to “Maintenance – Cleaning
the Air Filter” earlier in this manual.
3. Clean spark arrestor screen. Refer to “Maintenance
– Cleaning the Spark Arresting Muffler” earlier in
this manual.
4. Contact a Homelite Service Center for carburetor
adjustment.
Note: The carburetor adjustment needle(s) are equipped with
plastic cap(s) that prevent counterclockwise rotation from the
original factory adjustment. If your product exhibits specific
performance problem(s) where the Troubleshooting Section
recommends a counterclockwise needle adjustment and you
have made no adjustments since the original purchase, take
the product to a factory authorized service center for repair. In
most cases, the needed adjustment is a simple task for the
factory trained service representative.
Fig. 79
Page 34
WARRANTY
LIMITED WARRANTY STATEMENT
Homelite Consumer Products, Inc. warrants to the original retail
purchaser that this HOMELITE product is free from defect in
material and workmanship and agrees to repair or replace, at
Homelite Consumer Products, Inc.’s discretion, any defective
product free of charge within these time periods from the date of
purchase.
One year for the following units: Yard Broom, Trimlite, and
Bandit;
Two years for all other Homelite products, if the product is
used for personal, family or household use;
90 days, if any of the above products are used for any other
purpose, such as commercial or rental.
This warranty extends to the original retail purchaser only and
commences on the date of the original retail purchase.
Any part of the HOMELITE product manufactured or supplied by
HOMELITE and found in the reasonable judgment of HOMELITE
to be defective in material or workmanship will be repaired or
replaced by an authorized HOMELITE service dealer without
charge for parts and labor.
The HOMELITE product including any defective part must be
returned to an authorized service dealer within the warranty
period. The expense of delivering the HOMELITE product to the
dealer for warranty work and the expense of returning it back to
the owner after repair or replacement will be paid by the owner.
HOMELITE’S responsibility in respect to claims is limited to
making the required repairs or replacements and no claim of
breach of warranty shall be cause for cancellation or rescission of
the contract of sale of any HOMELITE product. Proof of purchase
will be required by the dealer to substantiate any warranty claim.
All warranty work must be performed by an authorized HOMELITE
service dealer.
This warranty is limited to ninety (90) days from the date of
original retail purchase for any HOMELITE product that is used for
rental or commercial purposes, or any other income-producing
purpose.
This warranty does not cover any HOMELITE product that has
been subject to misuse, neglect, negligence, or accident, or that
has been operated in any way contrary to the operating
instructions as specified in the HOMELITE operator’s manual.
This warranty does not apply to any damage to the HOMELITE
product that is the result of improper maintenance or to any
HOMELITE product that has been altered or modified. The
warranty does not extend to repairs made necessary by normal
wear or by the use of parts or accessories which are either
INCOMPATIBLE WITH THE HOMELITE product or adversely
affect its operation, performance or durability.
In addition, this warranty does not cover:
A. Tune-ups – Spark Plugs, Carburetor, Carburetor Adjustments,
Ignition, Filters
B. Wear items – Bump Knobs/Spool Retainers, Outer Spools,
HOMELITE reserves the right to change or improve the design of
any HOMELITE product without assuming any obligation to
modify any product previously manufactured.
ALL IMPLIED WARRANTIES ARE LIMITED IN DURATION TO
THE STATED WARRANTY PERIOD. ACCORDINGLY, ANY
SUCH IMPLIED WARRANTIES INCLUDING
MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE,
CALIFORNIA EMISSION CONTROL LIMITED WARRANTY STATEMENT
YOUR WARRANTY RIGHTS AND OBLIGATIONS
HOMELITE CONSUMER PRODUCTS, INC.
The U.S. Environmental Protection Agency (EP A), the California Air Resources Board (CARB), and Homelite Consumer Products, Inc. are pleased
to explain the Emission Control System Warranty on your utility/lawn/garden equipment engine. The California, new 1995 and later utility/lawn/
garden equipment engines must be designed, built and equipped to meet the state's stringent anti-smog standards. In other states, new 1997 and
later model year utility/lawn/garden equipment engines must be designed, built and equipped, at the time of sale, to meet the U.S. EPA regulations
for small non-road engines. The equipment engine must be free from defects in material and workmanship which cause it to fail to conform with U.S.
EPA standards for the first two years of engine use from the date of sale to the ultimate purchaser. Homelite Consumer Products, Inc., must
warranty the emission control system on your utility/lawn/garden equipment engine for the period of time listed above provided there has been no
abuse, neglect, or improper maintenance of your utility/lawn/garden equipment engine.
Y our emission control system may include parts such as the carburetor or fuel injection system, the ignition system, the catalytic converter. Also
included may be hoses, belts, and connectors and other emission-related assemblies.
Where a warrantable condition exists, Homelite Consumer Products, Inc., will repair your utility/lawn/garden equipment engine at no cost to you,
including diagnosis (if the diagnostic work is performed at an authorized dealer), parts, and labor .
The engine exhaust from this product contains chemicals known to the State of
California to cause cancer, birth defects or other reproductive harm.
CALIFORNIA PROPOSITION 65
For product information, technical help, dealer locations or parts ordering information
visit our website at: www.homelite.com.
HOMELITE CONSUMER PRODUCTS, INC.
1428 Pearman Dairy Road, Anderson, SC 29625
Post Office Box 1207, Anderson, SC 29622
Phone 1-800-chainsaw (1-800-242-4672)
www.homelite.com
983000-738
4-05
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