Homelite UT03697 C, HL2500 User Manual

OWNER’S MANUAL

WARNING: FOR SAFE OPERATION, READ

THESE INSTRUCTIONS BEFORE USING YOUR

GENERATOR.

FOR SAFE OPERATION.

FOLLOW ALL INSTRUCTIONS

SAFETY PRECAUTION

HL2500

UT03697 C

GENERATOR

CONTENTS

• SAFETY INSTRUCTIONS

GFCI GENERATOR GROUNDING LINE TRANSFER SWITCH

• PREPARING FOR USE

• STARTING AND STOPPING

• OPERATING

• MAINTENANCE

• STORAGE

• TROUBLESHOOTING

• WARRANTY

• PRODUCT INFORMATION

SYMBOL DEFINITIONS

Warning, Danger Caution

Read all Safety, Operating and Maitenance instructions.

Thank you for buying this new HOMELITE Generator! Homelite provides a wide range of Lawn and Garden, Forestry and Construction Equipment products which meet the needs of both the consumer and commercial markets. HOMELITE products are warranted and are serviced by a large network of servicing dealers.

CUSTOMER ASSISTANCE FOR THE LOCATION OF YOUR NEAREST HOMELITE SERVICING DEALER IN THE UNITED STATES, PUERTO RICO, AND THE VIRGIN ISLANDS, CALL 1-800-242-4672.

• If this generator is used for emergency standby service it will be

necessary to install a manual transfer switch between the electric utilitiy's meter and the building's distribution panel. The transfer switch isolates the generator and load from the utility power line, thus avoiding any danger of electricity being fed back to the utility lines. The installation should be done by a licensed electrician.

• Never operate the machine in an explosive atmosphere, near

combustible materials or where ventilation is not sufficient to carry away exhaust fumes. Exhaust fumes can cause serious injury

or death.

• When starting the machine, be sure that nothing is in a position

to be hit by the operators hand or arm.

• Be sure the switch on electric power tools is in the “OFF” position

before plugging them into the machine.

FOLLOW THESE INSTRUCTIONS TO REDUCE THE RISK OF INJURY

• This generator is equipped with a grounding terminal for your

protection. Always complete the ground path from the generator to an external ground source as instructed in the section labeled “Grounding the Generator”.

• Keep the immediate area free of all bystanders.

• Be sure each person who operates this machine is properly

instructed in its safe operation.

• Do not operate this machine or any electrical tool in any area

where water or similar materials constitute an electrical hazard to the operator. Do not operate on wet surfaces or in the rain.

• Always be sure that the machine is on secure footing so that it

cannot slide or shift around, endangering workers.

• Avoid contacting the hot exhaust manifold, muffler or cylinder.

Keep clear of all rotating parts.

• Unless the tool or appliance is double insulated, ground it. Tools

and appliances which have 3 prong plugs must be plugged into extension cords and electrical receptacles with 3 holes. Before operating any electrical item, be sure it is in good repair.

• BEWARE OF USING THIS EQUIPMENT IN CONFINED SPACES

Confined spaces, without sufficient fresh air ventilation, can contain dangerous gases. Running gasoline engines in such environments can lead to deadly explosions and/or asphyxiation.

MAINTENANCE

• Use HOMELITE genuine replacement parts. Failure to do so may

cause poor fit and injury.

• Never operate machine with any guard removed.

• Shut off the engine and disconnect the spark plug wire before

working on any part of this machine.

• Always keep the machine and all associated equipment clean,

properly serviced and maintained.

REFUELING (DO NOT SMOKE!)

• Observe all safety regulations for the safe handling of fuel.

• Handle fuel in safety containers.

• If container does not have a spout, use a funnel.

• Do not refill fuel tank while the engine is running.

• Fill the tank only on an area of bare ground. While filling the tank,

keep heat, sparks and open flame away. Carefully clean up any spilled fuel before starting engine.

John Deere Consumer Products, Inc.

P.O. Box 7047 Charlotte, NC 28241

10/12/98/E1

First Edition

P/N PS 01460

SAFETY INSTRUCTIONS

GROUND FAULT CIRCUIT INTERRUPTER

For additional protection against the hazards of electrical shock from defective attachments such as tools, cords and cables, consider the use of a GFCI (Ground Fault Circuit Interrupter). The GFCI is a device that interrupts electricity from either utility or a generator by means of a special type of circuit breaker if a fault to ground occurs. EXAMPLE: If a person is in contact with the ground and touches a defective tool or bare wire from a damaged cord set, he may receive an electrical shock. The GFCI would sense this shock and interrupt the electrical supply before the person is seriously injured. A GFCI can be used with generators that have the neutral wire internally grounded to the frame properly grounded to the earth. The GFCI will not work on generators that do not have the neutral grounded to the frame. Homelite generators have neutral wire ground to frame.

WARNING The GFCI may not function unless the generator is properly grounded. Follow the correct grounding procedure specified below.

NOTE:

Situations exist where the GFCI will not afford any protection against the hazards of electrical shock. EXAMPLE: If a person touches two or more conductors from a damaged cord set and is not in direct contact with the ground, he may receive a shock. Since there is no path to ground for a current to flow through, the GFCI will not operate and serious injury may result. The GFCI is merely an added safety precaution. There are no substitutes for good safety precautions, correct electrical practices and proper maintenance of cords, electrical equipment and connections.

GROUNDING THE GENERATOR

The wing nut and ground terminal on the frame must always be used to connect the generator to a suitable ground source. The ground path should be made with #8 size wire. Connect the terminal of the ground wire between the lock washer and the wing nut, and tighten the wing nut fully. Connect the other end of the wire securely to a suitable ground source. The National Electric Code contains several practical ways in which to establish a good ground source. Examples given below illustrate a few of the ways in which a good ground source may be established.

GROUNDING THE GENERATOR-Cont'd

A metal underground water pipe in direct contact with the earth for at least 10 feet can be used as a grounding source. If an underground pipe is unavailable, an 8 foot length of pipe or rod may be used as the ground source. The pipe should be 3/4 inch trade size or larger and the outer surface must be norcorrosive. If a steel or iron rod is used it should be at least 5/8 inch diameter and if a nonferrous rod is used it should be at least 1/2 inch diameter and be listed as material for grounding. Drive the rod or pipe to a depth of 8 feet. If a rock bottom is encountered less than 4 feet down, bury the rod or pipe in a trench. All electrical tools and appliances operated from this generator, must be properly grounded by use of a third wire or be “Double Insulated”. It is recommended that:

1. Use electrical devices with 3 prong power cords.

2. Use an extension cord with a 3 hole receptacle and a 3 prong plus at opposite ends to ensure continuity of the ground protection from the generator to appliance.

We strongly recommend that all applicable Federal, State and local regulations relating to grounding specifications be checked and adhered to.

LINE TRANSFER SWITCH

If this generator is used for standby service, it must have a transfer switch between the utility power service and the generator. The transfer switch not only prevents the utility power from feeding into the generator, but it also prevents the generator from feeding out into the utility company's lines. This is intended to protect a serviceman who may be working on a damaged line. THIS INSTAL-

LATION SHOULD BE DONE BY A LICENSED ELECTRICIAN AND ALL LOCAL CODES MUST BE FOLLOWED.

PREPARING FOR USE

ENGINE OIL

CAUTION

This engine crankcase is not filled with oil at the factory, so be sure to fill it before operating the engine.

TO CHECK OIL LEVEL:

NOTE

When checking the oil be sure the engine is level. Always use a high quality detergent oil with an API classification of SE of SF. See engine manual for specific recommendations on SAE viscosity grade, oil capacities and oil change intervals.

OIL FILL PLUG

OIL

LEVEL

FUELING

Do not mix oil with gasoline. RECOMMENDED FUEL: Use any gasoline intended for automotive use. For normal use, purchase fuel that can be used in 30 days. This will assure fuel freshness and volatility tailored to the season. Consult engine operating and maintenance instructions for use of oxygenated fuels.

WHEN FILLING TANK:

1. Clean area around fuel cap and loosen cap slowly. Rest the cap on a clean surface.

2. Carefully put fuel into the tank, filling to approximately 1/4 inch (5mm) of the top. Avoid spillage.

3. Immediately replace cap and hand tighten. Wipe up any fuel spillage.

DO NOT OPERATE ENGINE IF GASOLINE IS SPILLED. AVOID CREATING ANY IGNITION UNTIL THE GASOLINE HAS EVAPORATED.

STARTING AND STOPPING

Check engine oil before starting

1. Remove the load by unplugging any plugs from receptacles.

2. Move the “OFF-ON” switch to “ON” position.

3. Move choke lever to the “CHOKE” position (see illustration).

4. Grasp starter firmly and pull slowly until resistance is felt. Then pull rapidly. If engine fails to start on first pull, open choke slightly and repeat.

5. When engine starts, open choke gradually to the “RUN” position.

6. To stop: Move “OFF-ON” switch to “OFF” position.

NOTE: If the engine is warm, set choke to "RUN" position.

OPERATION

LOAD APPLICATION

The continuous duty rating should not be exceeded for long periods of time. Always be sure that the voltage, amperage and frequency requirements of the equipment to be used can be satisfied by the generator. To avoid damage, the generator should not be operated at the intermittent rating for more than 10 minutes out of every hour.

RUN OFF ON

CHOKE

CABLE SIZE

Equipment damage can result from low voltage. To prevent excessive voltage drop between the generator and the equipment, the cable or extension cord should be adequate for the length used.

CONTROL PANEL

The generator is equipped with one 120 volt 15 amp, parallel slot, U-ground, NEMA 5-15R duplex receptacle and one resettable thermal type circuit breaker. The circuit breaker protects against severe overloads or short circuits. If the circuit breaker trips, the cause should be determined and corrected prior to continuing use.

NEVER EXCEED THE RATING OF A RECEPTACLE.

MAINTENANCE

ENGINE:

See Engine Manual for Maintenance Procedures.

STORAGE

When the generator is not used for a long period, it should be stored properly. Before storing, proceed as follows:

1. Drain the fuel tank completely.

2. Start the engine and allow it to run until fuel in the carburetor

and fuel lines have been used.

3. Remove the spark plug and put 3 to 5 cc of oil into the spark

plug hole in the cylinder head.

120V RECEPTACLES

CIRCUIT BREAKERS

GENERATOR:

Keep all air vents clear. Keep clean.

Periodically check all fasteners and tighten.

4. Install the spark plug and slowly pull the starter handle a few times to distribute the oil.

5. Retighten all bolts and nuts.

6. Clean the exterior surface of the generator and apply a rust inhibitor.

7. Store the generator in a dry, well ventilated place.

TROUBLE SHOOTING

NOTE: Servicing generators may require use of specialized tools and electronic equipment. If these solutions do not solve the problem contact your authorized servicing dealer.

PROBLEM: Engine will not start:

1. Is the engine switch ON?

2. Is there fuel in the tank?

3. Is there spark at the spark plug? A) Remove the spark plug cap. Clean any dirt from around

the plug base, then remove the spark plug. B) Install the spark plug in the plug cap. C) Turn the engine switch on. D) Grounding the electrode to any engine ground, pull the

recoil starter to see if sparks jump across the gap. E) If there is no spark, replace the plug. F) With new plug installed repeat “D” above. G) If okay, reinstall plug and start engine according to instruc-

tions. If not consult a Servicing Dealer. H) If engine still does not start, take it to a Servicing Dealer.

PROBLEM: Generator has no output.

1. Reset circuit breakers

2. Check cord sets and extension cords.

3. Consult Servicing Dealer.

HOMELITE PRODUCT- LIMITED WARRANTY

John Deere Consumer Products, Inc. warrants to the original retail purchaser that this Homelite® Product is free from defects in material and workmanship and agrees to repair or replace at John Deere Consumer Products, Inc.'s discretion any defective Product free of charge within these time periods from the date of purchase:

• One year, if the Product is used for personal, family, or household use;

• 90 days, if the Product is used for any other purpose, such as commercial or rental use.

This warranty is not transferable and does not cover damage resulting from other than defects in material or workmanship, or damage caused by unreasonable use, including the failure to provide reasonable and necessary maintenance. Also, the warranty obligations do not apply to conditions resulting from misuse, alteration or accident. In addition, this warranty does not cover general check-ups on electrical equipment, tune-ups on gasoline engines or replacement of non-defective parts (such as electrical brushes, cables, plugs, spark plugs, filters, starter ropes, etc.) that may wear and need to be replaced with reasonable use within the warranty period or which may require replacement in connection with normal maintenance. This warranty applies only to products sold within the United States of America, the District of Columbia, Canada, Mexico, the Commonwealth of Puerto Rico, the Virgin Islands, Guam, the Canal Zone, or American Samoa.

SAVE YOUR SALES SLIP

Proof of purchase in the form of your dated sales receipt, cash register slip, etc. showing the serial number and the model of your Product will be required before our dealers can perform warranty service on the Product. You must at your own expense arrange to deliver or ship the Product for warranty repairs and arrange for pickup or return of the Product after repairs have been made.

This warranty does not apply to any trade accessory, engine or electric motor which is separately warranted by another manufacturer and not manufactured by John Deere Consumer Products, Inc.

THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER EXPRESS WARRANTIES. ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY OR OTHERWISE, APPLICABLE TO THIS PRODUCT, SHALL BE LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY. JOHN DEERE CONSUMER PRODUCTS, INC. SHALL NOT BE LIABLE FOR ANY SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES.

SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.

HOW TO OBTAIN WARRANTY SERVICE

Warranty service can be obtained from a Homelite first with the Homelite® dealer from whom you purchased the Product, or call the following number for the name and location of the nearest dealer providing warranty service: 1-800-242-4672 - United States, Puerto Rico, and Virgin Islands. In Canada, you may also obtain this information from our Sales Office: HOMELITE CANADA LTD, 1850 55TH AVENUE, LACHINE, QUEBEC, CANADA H8T-3J5 or call 1-

800-363-5715. FOR WARRANTY SERVICE INFORMATION OUTSIDE THE USA AND CANADA, PLEASE CONTACT YOUR LOCAL HOMELITE

John Deere Consumer Products, Inc. will not make any reimbursements for warranty service, except to Homelite to make warranty repairs. You must present your sales receipt when making any claim for warranty service.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. This product is certified in Canada to comply with radio interference standards. Replace spark plug with resistor spark

plug only. This warranty is given by John Deere Consumer Products, Inc., Post Office Box 7047, Charlotte, North Carolina 28241. An extended warranty is available for most Homelite

DEALER.

dealer authorized to make warranty repairs. If you need warranty service, check

dealers authorized

products. Contact an authorized Homelite® servicing dealer.

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