HomeLink Sprint evolution Installation And Operating Instructions Manual
Sommer_Evo_V9_EN
Installation and operating instructions 1 - 25
sprint evolution
– 2
Contents
General information ......................................................3
Symbols ........................................................................................... 3
Safety instructions ............................................................................ 3
General ...................................................................................... 3
Storage ...................................................................................... 3
Operation ................................................................................... 3
Radio remote control ................................................................. 3
Rating plate ................................................................................ 3
Normal use ....................................................................................... 3
Maximum door dimensions.* ............................................................ 4
Technical data .................................................................................. 4
EU manufacturers´ declaration ........................................................ 4
EU conformity declaration ................................................................ 4
Scope of delivery .............................................................................. 5
Preparations for installation .........................................6
Safety instructions ............................................................................ 6
Tools required ................................................................................... 6
Personal protective equipment ......................................................... 6
Installing a wicket door safety facility or release lock ....................... 6
Installation ...................................................................... 7
Safety instructions ............................................................................ 7
Door types and special accessories* ............................................... 7
Installation tips ................................................................................. 7
Pre-installation ................................................................................. 8
Installation ........................................................................................ 9
Fitting and connecting push-buttons ...............................................11
Installing the socket outlet ...............................................................11
Commissioning ............................................................ 12
Safety instructions .......................................................................... 12
Setting door OPEN + CLOSED end positions ............................... 12
Teaching in drive ............................................................................ 12
Checking emergency release ......................................................... 13
Checking force setting .................................................................... 13
Programming of hand-held transmitter ........................................... 13
Attaching instruction label .............................................................. 13
Attaching warning sign ................................................................... 14
Operation / handling .................................................... 15
Safety instructions .......................................................................... 15
Opening door ................................................................................. 15
Closing door ................................................................................... 15
Pulse sequence of door movement ................................................ 15
Emergency release ........................................................................ 15
Control reset ................................................................................... 15
Interim stop .................................................................................... 16
Safety stop 1(force cut-off) ...................................................... 16
Safety stop 2(safety input) ....................................................... 16
Overload protection ........................................................................ 16
Operation following a power failure ................................................ 16
Radio remote control receiver ........................................................ 16
Safety instructions ................................................................... 16
Description of display and push-buttons .................................. 16
Programming of hand-held transmitter .................................... 17
Deleting the hand-held transmitter key from
the radio receiver ..................................................................... 17
Deleting a channel from the radio receiver .............................. 17
Clearing radio receiver memory ............................................... 17
Connecting an external aerial ........................................................ 17
What is push-button 2 used for? .................................................... 17
Functions and connections ....................................... 18
General information ........................................................................ 18
Obstacle recognition (DIP 1, 2 + 3) ................................................ 18
Drive behaviour upon opening the door ................................... 18
Drive behaviour upon closing the door .................................... 18
Connecting light barrier .................................................................. 18
Connecting push-button 2 (DIP 2) .................................................. 18
Connecting warning lamp (DIP 4) .................................................. 18
Direct socket unit (push-button 1) .................................................. 19
Early warning time (DIP 5) ............................................................. 19
Backjump (DIP 6) ........................................................................... 19
Defi ned opening and closing(DIP 7) .............................................. 19
Partial opening (DIP 8) ................................................................... 19
Connecting an external aerial ........................................................ 20
TorMinal interface ........................................................................... 20
Trolley board .................................................................................. 20
Maintenance and care ................................................. 21
Important information ..................................................................... 21
Cleaning chain and drive unit rail ................................................... 21
Changing bulbs .............................................................................. 21
Changing fuses(connecting warning lamp) .................................... 21
Regular checks .............................................................................. 22
Miscellaneous .............................................................. 23
Disassembly ................................................................................... 23
Disposal ......................................................................................... 23
Warranty and after-sales service ................................................... 23
Troubleshooting ..........................................................24
Further troubleshooting tips ........................................................... 24
– 3
Symbols
CAUTION SYMBOLS:
Indicates a potential risk! Failure to follow instructions may
result in serious injuries or damage!
NOTE SYMBOLS:
Information, useful advice!
Refers to the relevant illustration in the introduction or
main text.
Safety instructions
General
These installation and operating instructions must be read, understood
and observed by the person who is installing, operating or maintaining
the system.
Installation, connection and initial operation of the drive mechanism
may only be carried out by qualifi ed specialists.
Only install the drive mechanism to correctly aligned and weight-bal-
anced doors. An incorrectly aligned door could cause serious injury or
damage to the drive mechanism.
The manufacturer cannot be made liable for any damage or disruptions
to operation occurring due to non-compliance with the installation and
operating instructions.
Ensure that these installation and operating instructions are located in
an easily accessible place in the garage.
Observe and comply with the locally applicable accident prevention
regulations and standards.
Observe and comply with the directive on 'Power-driven Windows,
Doors and Gates - BGR 232' issued by the Employers' Liability Insurance Association. (valid for the given user in Germany)
Always disconnect the drive mechanism from the power supply before
carrying out any work.
Only use the manufacturer's original spare parts, accessories and fi xing
material.
Storage
The drive mechanism may only be stored indoors, in a dry, sealed envi-
ronment at an ambient temperature of between -20°C and +50°C.
The drive mechanism should be stored horizontally.
+50°
20°
Operation
The drive mechanism may only be operated after a risk-free force toler-
ance has been set. Select the lowest possible force tolerance to reduce
the risk of injury.
Keep your hands clear of any moving door or any moving parts.
Keep children, disabled persons and animals away from the door.
Only drive into and out of the garage when the door is fully opened.
Risk of persons trapping or cutting themselves in/on the door system's
moving parts or edges where it closes.
If the door is not equipped with a small, fl ap door, or if there is no
alternative access to the garage, install an emergency release system
(emergency release lock or control cable) that can be activated from
the outside.
Radio remote control
The radio remote control may only be used for equipment and systems
in which defective remote operation of the transmitter or radio receiver
does not constitute a risk to people, animals or property, or in cases
where this risk is eliminated by means of additional safety facilities.
The user must be made aware of the fact that the remote control of
equipment with accident risk potential may only occur, if at all, when the
equipment concerned is clearly visible.
Radio remote control may only be used if movement of the door can
be supervised and there are no persons or objects in the area of
movement.
Store the manual remote control in such a way that there is no risk of it
being accidentally operated by, for instance, children or animals.
The operator of this radio-controlled equipment is in no way protected
from interference from other telecommunications systems and facilities
(e.g. other radio-controlled equipment that is licensed to operate at the
same frequency range). If serious interference is encountered, please
contact your nearest telecommunications offi ce with interference meas-
uring facilities (radio signal localisation)!
Do not use the manually-operated remote control near locations or in-
stallations that are susceptible to radio interference (airports, hospitals).
Rating plate
The rating plate is located on the cover of the control housing.
Exact type designation and date of manufacture (month/year) of the
drive can be found on the rating plate.
Normal use
CAUTION! RISK OF SERIOUS DAMAGE TO DRIVE!
Do not open or close the door with the drive system without
fi rst adjusting the balance weight (springs tensions). Otherwise, the motor (gear system) might be seriously damaged.
CAUTION! RISK TO LIFE AND LIMB!
Remove all ropes and loops that are required for the manual
operation of the door.
The drive is designed for the exclusive purpose of opening and closing
doors. Any other use does not constitute normal use. The manufacturer
accepts no liability for damage resulting from use other than normal
use. The user accepts sole responsibility for any risk thereby incurred.
The warranty ceases to apply in this case.
Doors operating automatically with a drive must comply with the stand-
ards and directives valid at the given time: e.g. EN 12604, EN 12605.
The drive system may only be operated if it is in proper working order.
Always follow standard safety procedures and adhere to the instructions in this installation and operating manual.
Any defects that may impair the safe operation of the equipment should
be eliminated without delay.
The door must be stable and twist-proof, i.e. it should not bend or twist
during opening or closing operations.
The drive mechanism is unable to compensate for any defects in the
door or for its incorrect installation.
Only use the drive mechanism in a dry, indoor environment where there
is no risk of explosion.
Do not use drive in rooms where a hostile environment prevails
(e.g. salty air).
General information
General information
– 4
Maximum door dimensions.*
Unit
Maximum width
Up-and-over-door 4000 mm
Sectional door 4000 mm
Side hinged door ** 2800 mm
Side-opening sectional door or
sectional horizontal sliding door
2350 mm
Up-and-over, canopy door 3500 mm
Height (approx.)
Up-and-over-door 2600 mm
Sectional door 2350 mm
Side hinged door ** 2800 mm
Side-opening sectional door or
sectional horizontal sliding door
2300 mm
Up-and-over, canopy door 1900 mm
Operating time 15 %
* door conforming to EN 12604, EN 12605
** with standard side hinged door fi ttings prod. no. 1501.
If a higher door is required, rails of the respective length must be
ordered or install rail extensions. Please contact your stockist for
more information.
Technical data
Unit
Rated voltage 230 V/AC
Rated frequency 50 Hz
Light max. 32.5 V, max. 34 W, BA 15s
alternatively 24 V, 21 W, BA 15s
Operating temperature range
-20 - +50 °C
Protection class IP 20
Workplace-specifi c emis-
sion value
< 75 dBA - drive only
Max. traction and pressure
force:
550 N
Rated traction 165 N
Rated current consumption:
0,7 A
Rated power consumption: 140 W
Maximum speed: 160 mm/s
Power consumption, standby:
~ 7 W
Weight: 18,0 kg
Packaging drive
(L x W x H):
1090 x 178 x 158 mm
Packaging rail 2600
(L x W x H):
1980 x 240 x 180 mm
max.22,5
max.
214
176
375
30
3530
310
252
75
120
170
35
245
115
2600
EU manufacturers´ declaration
The company
SOMMER Antriebs- und Funktechnik GmbH
Hans-Böckler-Straße 21-27
D-73230 Kirchheim/Teck
herewith declares that its drive:
sprint evolution•
complies with the following directives:
Machine Directive 98/37/EC•
Low Voltage Directive 73/23/EEC•
EU Electromagnetic Compatibility Directive 73/23/EEC•
Above all, the following standards/draft standards were applied:
EN 12 453:2000, EN 13849-1:2006•
EN 60335-1:2002 (+A1:2004, +A11:2004)•
Please note:
The door system may not be commissioned until such time as it has been
established that the system in which the given drive is to be installed satisfi es the specifi cations of all relevant EU directives.
Kirchheim, 2009-10-01 Gerd Schaaf
Managing Director
EU conformity declaration
The company
SOMMER Antriebs- und Funktechnik GmbH
Hans-Böckler-Straße 21-27
D-73230 Kirchheim/Teck
declares herewith that the product designated below complies with the
relevant fundamental requirements as per Article 3 of the R&TTE Directive
1999/E/EC, insofar as the product is used correctly, and that the following
standards apply:
Product:
RF Remote Control for Doors & Gates
Type:
RM04-868-2RM03-868-4, RX01-868-2/4, RFSDT-868-1, RFSW-868-1,
RM02-868-2, RM06-868-2, RM04-868-1, RM02-868-2-TIGA, RM08-868-2,
RM01-868, RM02-434-2, RM03-434-4, RM04-434-2
The relevant guidelines and standards are:
ETSI EN 300220-1:09-2000, -3:09-2000•
ETSI EN 301489-1:07-2004, -3:08-2002•
DIN EN 60950-1:03-2003•
Kirchheim, 2009-08-04 Frank Sommer
Managing Director
General information
– 5
Scope of delivery
The scope of delivery may vary according to the type of drive supplied.
Package 1
Mont
ag
e
un
d
Betriebs
s
anleitung
1
-3
0
D
D
sprint
evolution
7
2
6
1
5
4
3
Package 2
12
8
10
9
11
8
Item Component Quantity
1. Control housing
(push-button line, mains cable, illumination)
1
2. Trolley 1
3. Door fi tting bracket 1
4. Connecting arm 1
5. Ceiling mount 1
6. Assembly kit 1
7. Installation and operating instructions 1
8. C-rails (uncoated) 2
9. Slide-on module (uncoated) 1
10. Switch trigger "H" 1
11. Switch trigger "V" 1
12. Chain in chain case 1
– 6
Safety instructions
The power cable supplied as standard may be neither shortened nor
lengthened.
The voltage of the power source must correspond to that indicated on
the drive's rating plate.
All devices requiring external connection must be equipped with safe
contact separation as per IEC 364-4-41 to isolate them from the mains
voltage supply.
Live parts of the drive (voltage-carrying parts e.g. C-rails) may not be
connected to earth or to the live parts or protective conductors of other
circuits.
IEC 364-4-41 must be observed when laying the external device
conductors.
CAUTION! RISK TO LIFE AND LIMB!
Remove all ropes and loops that are required for the manual
operation of the door.
Tools required
Mit SOMMER sind Sie immer gut ausger
ichtet!
Personal protective equipment
Protective goggles (for drilling)
Protective gloves (e.g. for handling cut perforated steel strips)
Installing a wicket door safety
facility or release lock
The door is fi tted with a wicket door, but no wicket door safety facility•
Install a wicket door safety facility (see "Accessories" instructions).
The door has no wicket door and the garage has no separate entrance•
Install a release lock or Bowden wire to facilitate release from the
outside (see "Accessories" instructions).
Preparations for installation
– 7
Safety instructions
Installation, connection and initial operation of the drive mechanism
may only be carried out by qualifi ed specialists.
Do not operate the door when people, animals or objects are in its area
of movement.
Keep children, disabled persons and animals away from the door.
Safety goggles should be worn when drilling the mounting holes.
Cover the drive mechanism up when drilling to ensure it does not get
soiled.
CAUTION
The walls and ceiling must be fi rm and stable. Only fi t the
drive mechanism to a correctly aligned door. A door that has
not been aligned correctly can cause serious injuries.
Doors must be stable because they are subjected to high traction and
pressure forces. Light doors made of plastic or aluminium must be
strengthened before installation if necessary. Ask your specialist retailer
for advice.
Remove door locking system or disable same.
Only use approved fi xing materials (e.g. screws, plugs). Ensure the fi xing
material is appropriate for the material the ceilings and walls are made of.
Check that the door runs easily.
The door must be balanced.
TEST:
Manually open the door half-way. It must stay still in this
position. If the door moves downwards or upwards, mechanically readjust it. Ask your specialist retailer for advice.
Check the distance between the highest door position (THP, see fi g. 11)
and the ceiling. The distance between THP and the lower edge of the C-rail
must be between minimum 5 mm and maximum 65 mm, whereby the push
rod must be at an angle of max. 30° (see fi g. 11)! If the clearance is less
than is permissible, the drive mechanism must be moved back and an
extended drive rail fi tted. Ask your local stockist for advice.
Door types and special accessories*
* Accessories are not included in the delivery
123
45
No. Door type Accessories
Up-and-over-door No special accessories required
Sectional door with single
runner rail
Sectional door fi tting with
boomerang*
Sectional door with double
runner rail
Sectional door fi tting without
boomerang
Sectional overhead door No special accessories required
Up-and-over, canopy door Tilting arm **
Side hinged door Side hinged door fi ttings *
Sectional horizontal sliding door,
side-opening sectional door
Please consult specialist retailer
Installation tips
Check that all the parts have been supplied before you start installation •
work in order to save time and unnecessary work if a part is missing.
Installation work can be carried out quickly and reliably by two persons.•
It is important to note that the door does not bend as a result and jam in •
the guide rails.
CHECK:
Open and close the door several times by hand holding it at
the point where you intend fi tting the drive mechanism. If the
door can be moved in this way without diffi culty (in compli-
ance with the above forces), then the drive mechanism can be
fi tted at this point.
Emergency release
If the garage has no separate entrance (e.g. wicket door), the user must be
able to operate the emergency release mechanism from the outside.
This is why the emergency release should be run to the outside where
it can be activated via a Bowden wire or a release lock. The backjump
(DIP switch 6 ON) must always be switched on in this case. See chapter
"Functions and connections - backjump (DIP 6)"
Up-and-over-door
As the mechanical lock of a door with a drive mechanism has to be dismantled or deactivated, it is possible to open the door manually up to approx.
50 mm depending on the door construction. To counter this, spring latches
can be fi tted and these lock the door in addition to the drive. These spring
latches are connected to the drive via a locking set in order to fi rst unlock
the spring latches before a drive opens the door when opening the door.
Side hinged door, sectional horizontal sliding door or
side-opening sectional door
In the case of drives that push open a door of the above-mentioned type
(see fi g. below), the connections made in the direct socket unit must be
swapped around as follows: See chapter "Functions and connections direct socket unit (push-button 1)"
Other pulse generators include: hand-held transmitters,
funkcodys, radio-operated interior switches and key-operated
switches. In the case of the hand-held transmitters, funkcodys and radio-operated interior switches, no cable need be run
to the drive. Contact your local dealer for advice.
Adjustment of the top roller in a sectional door
Installation
Installation
– 8
Pre-installation
Open both packages and check the scope of delivery.
PLEASE NOTE!
Dispose of packaging material according to the applicable
statutory regulations.
CAUTION!
The plastic chain is not packaging - do not remove!
Ensure the chain is always fully clipped in to the chain case
and that all parts of the chain case are pushed together so
that they are fl ush.
Remove both C-rails (8), slide-on module (9) and control housing (1) from
the packaging (see chapter "General information - scope of delivery"),
lay out in the garage (control housing (1) is inside the garage) and have
tools to hand.
CAUTION!
Make sure all components are not placed directly on the hard
base. Use cardboard, sheets or such to provide a soft base.
1
a
b
1
4
2
3
3
4
2
1
Slide the chain (2) into the trolley (1) from behind. In doing so, ensure
that the profi led side of the chain case (3) is facing upwards, so that the
chain (2) runs correctly over the toothed wheel (4).
V
2 3
1
2
2
1
1
Position the contact springs of the trolley. Push the trolley (1) with the
chain in the rails (2) with the red switch trigger marked "H". The tip of
the switch trigger must point towards the trolley (1). Push the chain
through the opening in the red switch trigger "H".
Slide the two rails (1) on the slide-on module (2) as far as they will go.
You now have a single continuous rail. When pushing together the rails,
ensure that the chain is caught by the red switch trigger "V". The tip of
the switch trigger must point towards the trolley (1).
4 5
1
2
3
Insert screws (3) into the ceiling bracket (2). Slide the ceiling bracket
with inserted screws onto the rear end of the rail. The switch trigger "H"
is located at the rear end of the rail.
Slide the control housing onto the rear end of the rail as far as it will go,
in doing so, positioning the contact springs of the trolley. Ensure that
the chain fi xing bolts of the control housing are on the same side as the
chain case in the rail.
CAUTION !
The cable guide must be on the bottom of the control
housing.
6
1
2
3
Use the chain connecting link (3) to connect the chain (1) with the chain
fi xing bolts of the control housing (2).
7
a
c
90°
b
1
2
3
4
5
6
V
V
a) Fit the tensioning element (1) into the chain (2)
b) Turn the tensioning element 90°.
c) Slide the plug-in unit (6) onto the rail and push the tensioning
element through it. Position the washer (5) and spring (4) on the
tensioning screw (3) and screw it into the tensioning element.
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