HomeLink duo vision 500, duo vision 800, duo vision 650 Installation And Operating Instructions Manual

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46653V001-512007-0-OCE-Rev.B

duo vision 500, duo vision 650, duo vision 800

Contents

1

General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Symbols 2
Safety instructions 2
Normal use 2
Maximum door dimensions * 3
Technical data 3
EU manufacturer’s declaration 3

Preparations for installation . . . . . . . . . . . . . . . . . . . . . 4

Safety instructions 4
Supplied components 4

General installation information . . . . . . . . . . . . . . . . . . 5

Safety instructions 5
Door types and special accessories* 5
Installation tips 5

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Selection of installation option 6
Pre-assembly for installation options A/C 6
Pre-assembly for installation option B 7
Installation (example: option B) 8
Installing and connecting the control unit 9
Installing the socket outlet 10
Installing and connecting an additional push-button 11

Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Safety instructions 12
Setting door OPEN + CLOSED final travel positions 12
Teaching in drive 12
Checking the limit positions for door CLOSED + OPEN 12
Checking emergency release 13
Checking force setting 13
Programming of remote control 13
Attaching instruction label 13
Attaching warning sign 13

Operation and handling . . . . . . . . . . . . . . . . . . . . . . . . 14

Safety instructions 14
Opening door 14
Closing door 14
Pulse sequence of door movement 14
Emergency release 14
Control reset 14
Radio remote control receiver 15
Description of display and push-buttons 15
Teaching in manual remote control 15

Functions and connections . . . . . . . . . . . . . . . . . . . . . 17

Obstacle recognition (DIP 1, 2 + 3) 17
Connecting button 2 (DIP 2) 17
Direct socket unit 17
Connecting warning lamp (DIP 4) 17
Warning time (DIP 5) 17
Backjump (DIP 6) 17
Connecting light barrier 17
Defined opening and closing (DIP 7) 18
Trolley board 18
Partial opening (DIP 8) 18
Connecting external antenna 18

Maintenance and care. . . . . . . . . . . . . . . . . . . . . . . . . . 19

Important information 19
Regular checks 20

Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Warranty and after-sales service 21

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

EU Conformity Declaration

Messrs

SOMMER Antriebs- und Funktechnik GmbH
Hans-Böckler-Straße 21-27
D-73230 Kirchheim/Teck

declares herewith that the product designated below complies
with the relevant fundamental requirements as per Article 3 of
the R&TTE Directive 1999/5/EG, insofar as the product is used
correctly, and that the following standards apply:

Product: RF Remote Control for doors & gates

Type:

The relevant guidelines and standards are:

Kirchheim/Teck, 04.08.2004
Frank Sommer
Managing Director

- ETSI EN 300220-1:09-2000, -3:09-2000

-

ETSI EN 301489-1:07-2004, -3:08-2002

- DIN EN 60950-1:03-2003

RM04-868-2, RM03-868-4, RX01-868-2/4,
RFSDT-868-1, RFSW-868-1, RM02-868-2,
RM06-868-2, RM04-868-1, RM02-868-2-TIGA,
RM08-868-2, RM01-868,
RM02-434-2, RM03-434-4, RM04-434-2

2

Symbols

Caution symbol:
Indicates a potential risk. Failure to follow instructions may
result in serious injuries.

Note symbol:
Information, useful advice.

Refers to the relevant illustration in the introduction or main
text.

Safety instructions
General

• Installation, connection and initial operation of the drive mechanism may
only be carried out by qualified specialists.

• Only install the drive mechanism to correctly aligned and weight­balanced doors. An incorrectly aligned door could cause serious injury or
damage to the drive mechanism.

• The manufacturer cannot be made liable for any damage or disruptions
to operation occurring due to non-compliance with the Installation and
Operating Instructions.

• Ensure that these Installation and Operating Instructions are located in
the garage in an easily accessible place.

• Observe and comply with the locally applicable accident prevention
regulations and EC standards.

• Observe and comply with the directive on 'Power-driven Windows, Doors
and Gates - BGR 232' issued by the Employers' Liability Insurance
Association (valid for the given user in Germany).

• Always disconnect the drive mechanism from the power supply before
carrying out any work.

• Only use the manufacturer's original spare parts, accessories and fixing
material.

Storage

• The drive mechanism may only be stored indoors, in a dry, sealed
environment at an ambient temperature of between -20°C and +50°C.

• The drive mechanism should be stored horizontally.

Operation

• The drive mechanism may only be operated after a risk-free force
tolerance has been set. Select the lowest possible force tolerance to
reduce the risk of injury.

• Keep your hands clear of any moving door or any moving parts.

• Keep children, disabled persons and animals away from the door.

• Only drive into and out of the garage when the door is fully opened.

• Risk of persons trapping or cutting themselves in/on the door system's
moving parts or edges where it closes.

• If the door is not equipped with a small door, or if there is no alternative
access to the garage, install an emergency release system (emergency
release lock or control cable) that can be activated from the outside.

+50°

20°

(1)

1

Radio remote control

• The radio remote control may only be used for equipment and systems
in which defective remote operation of the transmitter or radio receiver
does not constitute a risk to people, animals or property, or in cases
where this risk is eliminated by means of additional safety facilities.

• The user must be made aware of the fact that the remote control of
equipment with accident risk potential may only occur, if at all, when the
equipment concerned is clearly visible.

• Radio remote control may only be used if movement of the door can be
supervised and there are no persons or objects in the area of movement.

• Store the manual remote control such that there is no risk of it being
accidentally operated by, for instance, children or animals.

• The operator of this radio-controlled equipment is in no way protected
from interference from other telecommunications systems and facilities
(e.g. other radio-controlled equipment that is licensed to operate at the
same frequency range). Should serious interference be encountered,
please contact your nearest telecommunications office with interference
measuring facilities (radio signal localisation)!

• Do not use the manually-operated remote control near locations or
installations that are susceptible to radio interference (airports,
hospitals).

Rating plate

The rating plate is located on the cover of the control unit housing.
Exact type designation and date of manufacture (month/year) of the drive

are to be found on the rating plate.

Normal use

Caution! Risk of serious damage to drive!
Do not open or close the door with the drive system without first
adjusting the balance weight (springs tensions). Otherwise, the
motor (gear system) might be seriously damaged.

Caution! Risk to life and limb!
Remove all ropes and loops that are required for the manual
operation of the door.

• The drive is designed for the exclusive purpose of opening and closing
doors. Any other use does not constitute normal use. The manufacturer
accepts no liability for damage resulting from use other than normal use.
The user accepts sole responsibility for any risk thereby incurred.

• Doors operating automatically with a drive must comply with the
standards and directives valid at the given time: e.g. EN 12604,
EN 12605.

• The drive system may only be operated if it is in proper working order.
Always follow standard safety procedures and adhere to the instructions
in this installation and operating manual.

• Any defects that may impair the safe operation of the equipment should
be eliminated without delay.

• The door leaves must be stable and twist-proof, i.e. they should not bend
or twist during opening or closing operations.

• The drive mechanism is unable to compensate for any defects in the
door or for its incorrect installation.

• Only use the drive mechanism in a dry, indoor environment where there
is no risk of explosion.

• Do not use drive in rooms where a hostile environment prevails
(e.g. salty air).

General information

General information

3

Maximum door dimensions *

duo vision: 500 650 800

Max. width:

- Up-and-over door: 3500 5000 5500 mm

- Sectional door: 3500 5000 5500 mm

- Swing door **: - 2800 2800 mm

- Side-opening sectional door or lateral shutter door:
Rail 2600 2350 2350 2350 mm
Rail 3000 2750 2750 2750 mm
Rail 3400 3150 3150 3150 mm

- Canopy and non-protruding door: - 4000 4500 mm

Height (approx.):

- Up-and-over door:
Rail 2600 2600 2600 2600 mm
Rail 3000 3000 3000 3000 mm
Rail 3400 3400 3400 3400 mm

- Sectional door:
Rail 2600 2350 2350 2350 mm
Rail 3000 2750 2750 2750 mm
Rail 3400 3150 3150 3150 mm

- Swing door **:
Rail 2600 - 2800 3000 mm

- Side-opening sectional door or lateral shutter door:
Rail 2600 2300 3000 3000 mm

- Canopy and non-protruding door:
Rail 2600 - 1900 1900 mm
Rail 3000 - 2300 2300 mm
Rail 3400 - 2700 2700 mm

Duty cycle: 15 15 15 %

* door according to EN 12604, EN 12605.
** with standard swing-out door hinges prod. no. 1501.

If a higher door is required, rails of the respective length must be ordered.
Alternatively, the necessary height can be achieved by installing rail
extensions. Please contact your stockist for more information.

Technical data

General

Rated voltage: 220 … 240 V AC
Rated frequency: 50/60 Hz
Light: max. 32.5 V, max. 34 W, BA 15s

alternatively 24 V, 21 W, BA 15s
Operating temp. range: -20 - +50 °C
Protection class IP 20
Workplace-specific emission value < 75 dBA - operator only

duo vision: 500 650 800

Maximum traction and
pressure force: 500 650 800 N

Rated traction: 150 195 240 N
Rated current consumption: 0.5 0.7 0.8 A
Rated power consumption: 110 150 160 W
Maximum speed: 150 180 130 mm/s
Power consumption, stand-by: ~ 7 ~ 2 ~ 2 W
Weight with rail 2600: 16.0 16.0 16.0 kg

rail 3000: 17.4 17.4 17.4 kg
rail 3400: 18.4 18.4 18.4 kg

duo vision 500, duo vision 650

duo vision 800

Packaging (L x W x H):

- Drive 790 x 160 x 160 mm

- Rail 2600 1665 x 160 x 50 mm

- Rail 3000 1860 x 160 x 50 mm

- Rail 3400 2060 x 160 x 50 mm

EU manufacturer’s declaration

Messrs.

SOMMER Antriebs- und Funktechnik GmbH

Hans-Böckler-Strasse 21-27

D-73230 Kirchheim/Teck, Germany

herewith declares that its drives:

- duo vision 500, duo vision 650, duo vision 800

comply with the following directives:

- Machine Directive 98/37EC

- Low Voltage Directive 73/23/EEC

- EU Electromagnetic Compatibility Directive 89/336/EEC

Above all, the following standards/draft standards were applied:

- EN 12453:2000, EN 60335-1:2002 (+A11:2004, +A1:2004)

- EN 13849-1:2006, DIN EN 55014-1:1999-10, DIN EN 55014-2:1997-10

- DIN EN 61000-6-2:2000-03, DIN EN 61000-3-2:1998-10

- DIN EN 61000-3-36:1998-11

Please note:
The door system may not be commissioned until such time as it has been
established that the system in which the given drive is to be installed
satisfies the specifications of all relevant EU directives.

Kirchheim/Teck, 01.12.2007 Frank Sommer

Managing Director

252

120

2600

3000 / 3400

375

30

max.22,5

max.
214

3240 /3640 /4040

35

150

300

90

176

245

115

Personal protective equipment

• Protective goggles (for drilling)

• Protective gloves (for handling of cut perforated steel strips, etc.)

Installing wicket-door facility or
release lock

• If your garage door is fitted with a wicket door but no wicket-door safety
facility, you need to have one installed (see 'Accessories' instructions).

• If your door has no wicket door and your garage has no separate
entrance, install a release lock or Bowden wire to facilitate drive mecha­nism release from the outside (see 'Accessories' instructions).

Supplied components

• The scope of delivery may vary according to the type of drive supplied.

Item Component duo

1. Control housing 1
(push buttons, mains cable, illumination)

2. Trolley (chain case) 1

3. C-rails (uncoated) 2

4. Slide-on module (uncoated) 2

5. Switch trigger “H” 1

6. Switch trigger “V” 1

7. Chain in chain case (duo) 1
(plastic chain case is not packaging ­do not remove)

8. Connecting rod 1

9. Door hinge 1

10. Suspension bracket 1

11. Installation and operating manual 1

12. Assembly kit (duo) 1

13. Slide-in module with control line 1
(length 5,000 mm)

D

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B
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b
ss

a
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itu

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g

1

­34

D

119

8

10 5

1

2

3

3

12

13

4

6

7

Safety instructions

• The power cable supplied as standard may be neither shortened nor
lengthened.

• The voltage of the power source must correspond to that indicated on the
drive's rating plate.

• All devices requiring external connection must be equipped with safe
contact separation as per IEC 364-4-41 to isolate them from the mains
voltage supply.

• Live parts of the drive (voltage-carrying parts e.g. C-rails) may not be
connected to earth or to the live parts or protective conductors of other
circuits.

• IEC 364-4-41 must be observed when laying the external device conduc­tors.

Caution! Risk to life and limb!
Remove all ropes and loops that are required for the manual
operation of the door.

Tools required

Mit SOMMER sind Sie immer gut ausgerichtet!

Preparations for installation

4

5

Safety instructions

• Installation, connection and initial operation of the drive mechanism may
only be carried out by qualified specialists.

• Do not operate the door when people, animals or objects are in its area
of movement.

• Keep children, disabled persons and animals away from the door.

• Safety goggles should be worn when drilling the mounting holes.

• Cover the drive mechanism up when drilling to ensure it does not get
soiled.

The walls and ceiling must be firm and stable. Only fit the drive
mechanism to a correctly aligned door. A door that has not been
aligned correctly can cause serious injuries.

• Doors must be stable because they are subjected to high traction and
pressure forces. Light doors made of plastic or aluminium must be
strengthened before installation if necessary. Ask your specialist retailer
for advice.

• Remove door locking system or disable same.

• Only use approved fixing materials (e.g. screws, plugs) that are
appropriate for the given material the ceilings and walls are made of.

• Check that the door runs easily.

• The door must be balanced.
Test : Manually open the door half-way. It must stay still in this position.

If the door moves downwards or upwards, mechanically readjust it.
Ask your specialist retailer for advice.

• Check the distance between the highest door position (HDP, see fig. 11
for sprint/marathon and fig. 11 for duo) and the ceiling. The distance
between HDP and the lower edge of the C-rail must be between mini­mum 5 mm and maximum 65 mm, whereby the push rod must be at an
angle of max. 30° (see fig. 21)! If the clearance is less than is permissi­ble, the drive mechanism has to be moved back and an extended drive
rail fitted. Ask your local stockist for advice.

Door types and special accessories*

* Accessories are not included in the delivery.

Door type Accessories

Up-and-over door No special accessories required

Sectional door with Sectional door
single runner rail fitting with boomerang*

Sectional door with Sectional door
double runner rail fitting without boomerang*

Shutter-type door No accessories required

Canopy and non-protruding door Tilting arm*

Swing door Swing-door fitting*

Side-opening sectional door Please consult specialist retailer

5

4

3

2

2

2

1

12 3

45

Installation tips

• • Check that all the parts have been supplied before you start
installation work in order to save time and unnecessary work if a part is
missing.

• Installation work can be carried out quickly and reliably by two persons.

• The drive mechanism can be installed to one side of the door if it cannot
be installed at the centre. It is important to note that the door does not
bend as a result and jam in the guide rails.

Check : Open and close the door several times by hand

holding it at the point where you intend fitting the drive
mechanism. If the door can be moved in this way
without difficulty (in compliance with the above forces),
then the drive mechanism can be fitted at this point.

• Emergency Release

If the garage has no separate entrance (e.g. wicket-door), the user must
be able to operate the emergency release mechanism from the outside.
This is why the emergency release should be run to the outside where it
can be activated via a Bowden wire or a release lock. See 'Accessories'
section.

• Canopy and non-protruding doors

As the mechanical lock of a door with a drive mechanism has to be
dismantled or deactivated, it is possible to open the door manually up to
approx. 50mm depending on the door construction.

In order that, when opening the doors, the spring latches are unlocked
first before the drive opens the door. These spring latches are
connected to the drive via a locking set in order to first unlock the spring
latches before a drive opens the door when opening the door.

• Swing door / Side-opening sectional door

In the case of drives that push open a door of the above-mentioned type
(see fig.), the connections made in the direct socket unit have to be
swapped around as follows:

- wires 3 + 4 (sprint and duo).

Other pulse generators include: Funkcodys, radio-operated
interior switches and key-operated switches. In the case of the
Funkcody and radio-operated interior switch, no cable need be
run to the drive. Contact your local dealer for advice.

Adjustment of the top roller in a sectional door

General installation information

6

• Push bogie truck (1) onto C-rail (2).

• Slot two C-rails (1) into connecting element (2) and push together as
far as they will go.

• Attach the tensioner (1) to the chain (2) and turn it by 90°.
Slide in the slide-in module (6) and push the tensioner (1) through it.
Place the washer (5) and the spring (4) onto the tensioning bolt (3)
and screw it into the tensioner (1).

• Tighten chain until the mark (arrow) is reached.

• Do not tighten on this side, as the unit is supplied pre-tensioned.

7

6

5

5

a

c

90°

b

1

2

3

4

5

6

V

V

C

A

B

90°

D

4

3

3

2

1

4

1

1

2

Selection of installation option

Select the desired installation option. For options (A/C), change
the position of power supply unit.

Caution!
The plastic chain case is not packaging - do not remove!

Pre-assembly for installation
options A/C

Dispose of packaging material according to the applicable
statutory regulations.

• Remove the operator from its packaging.

• Release the switch trigger (1) and move it in the direction of the
arrow. Open the chain case (2).

• Slide the trolley (1) onto the chain (2) with the chain case (4). The
chain (2) engages in the chain wheel (3). If the chain wheel (3) does
not turn, pull the emergency release (N) once. The chain wheel (3) is
released.

2

2

N

2

1

3

2

4

3

3

1

1

1

2

V

V

CBA

V

ok

7 7

Installation

Installation

7

• Push ceiling suspension fitting (1) onto C-rail (2).

• Mount bracket (2) with screw (1) and nut (3) onto the connecting
element (4).

Pre-assembly for installation
option B

• Remove drive system from packaging.

Dispose of the packaging correctly in accordance with local
requirements.

• Release the switch trigger (1) and move it in the direction of the
arrow. Open the chain case (2).

• Slide the trolley (1) onto the chain (2) with the chain case (4). The
chain (2) engages in the chain wheel (3). If the chain wheel (3) does
not turn, pull the emergency release (N) once. The chain wheel (3) is
released.

2

2

N

2

1

3

2

4

3

3

1

1

1

2

10

9

910

17mm 17mm

1

2

2

4

1

3

V

8

• Push trolley (1) onto C-rail (2).

• Slot two C-rails (1) into connecting element (2) and push together as
far as they will go.

• Hook tensioner (1) in chain (2) and turn it 90°. Insert connecting
element (6) and push tensioner (1) through it. Place plain washer (5)
and spring (4) onto the tensioning bolt (3) and screw it into the
tensioner (1).

• Do not tighten on this side, as the unit is supplied pre-tensioned.

• Tighten chain until the mark (arrow) is reached.

8

7

6

6 7

10mm

V

5

5

a

c

1

6

2

3

4

5

90°

b

4

3

3

2

1

4

1

1

2