Home Legend Engineered Ply Click User Manual

Products Included
Approved Installation Methods
Engineered Bamboo Plywood.
Click-Lock joints.
On Grade.
Below Grade.
Primary Method: Floating.
Optional Method: Full Spread Glue.
WARNING: CALIFORNIA RESIDENTS This product can create wood dust and emit formaldehyde of which are known to the State of California to cause cancer.
CAUTION: ASBESTOS IN EXISTING FLOOR
Home Legend product does not contain asbestos. Existing installed resilient flooring and asphaltic adhesive may contain asbestos fillers or crystalline silica. Do not sand, dry sweep, dry scrape, drill, saw, bead-blast, or mechanically chip or pulverize existing resilient flooring, backing, lining felt, asphaltic “cutback” adhesive or other adhesive. See “Recommended Work Practices for Removal of Resilient Floor Coverings” (rfci.com) for detailed information and instructions on removing all resilient covering structures.
CAUTION: WOOD DUST Sawing, sanding and machining this product can produce wood dust. It can cause respiratory, skin and eye irritation. Avoid prolonged exposure to wood dust. Power tools should be equipped with a dust collector. If possible, perform wood dust generating activities outdoors. If high dust levels are encountered, use an appropriate NIOSH-designated dust mask.
Installation Instructions
Engineered Bamboo Plywood Click Flooring
Visit homelegend.com for latest version of installation instructions.
Owner/Installer Responsibility
The owner is advised to be at home during the installation for consultation/direction. The owner and installer should discuss installation and layout to maximize satisfaction. If this is not possible, consultation should be done prior to installation. Installers should be familiar with installation guidelines from National Wood Flooring Association (woodfloors.org). The owner/installer assumes all responsibility for product quality of completed installation.
PERFORM PRE-INSTALL INSPECTION. FOR CLAIMS PURPOSES, YOU ARE ALLOWED TO OPEN UP TO 4 BOXES FOR PRODUCT INSPECTION. DO NOT OPEN ALL THE BOXES. OPENING ALL THE BOXES CONSTITUTES YOUR ACCEPTANCE OF THE PRODUCT. INSPECT ALL THE PLANKS IN THESE 4 BOXES CAREFULLY. EXAMINE FLOORING FOR COLOR, FINISH AND QUALITY. IF YOU DISCOVER THAT PRODUCTS ARE DEFECTIVE, OR IF MATERIAL IS QUESTIONABLE, YOU SHOULD CONTACT THE RETAILER. IF YOU ARE SATISFIED, PROCEED WITH INSTALLATION.
Prior to installation, rack up planks from several boxes to ensure uniform distribution of colors, shades and characters in the installed flooring. Planks having similar widths should be placed together in the same row to minimize gaps between boards. Bamboo floors are natural products containing natural variations. Variations in color, tone, grain, streaks, nodal marks and other characters are found from plank to plank. Similar variations exist between samples, pictures and purchased flooring. They are normal and it does not mean the product is defective. Flooring to be installed in one large area should be purchased at the same time. Product purchased at a later time than the first purchase may vary beyond your expectations. Accessories, trims and moldings are manufactured to coordinate with the varied appearances of the floor planks. Any exact matches are coincidental. Non-matching accessories are not defective products. This product is manufactured according to strict quality standards. In the event that defects are discovered in the field, the industry standards permit a defect tolerance not to exceed 5%. The defects may be of any type, whether manufactured or natural. Order an additional 5% extra for cutting wastage and grading allowances (10% for diagonal installations). During installation, inspect the planks continuously. Defects that can be seen from a standing position should be cut off or held out. Installing defective planks implies acceptance. Squeaking and clicking noises are the result of interactions among flooring, joists and subfloors when they move. Limiting the movements of the flooring system usually eliminates most of these noises. Sometimes, it is impossible to eliminate them completely and minor squeaking or clicking noises are to be accepted as normal flooring phenomenon. Minor scratches can generally be repaired with the use of putty, stain or filler. It is an industry standard practice of flooring installation and it should be accepted as normal by the home owner.
If You Need More Information
To assure the warranty is not inadvertently voided, before proceeding with any activity that is not covered in this manual, please contact our Technical Support Department.
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Acclimation and In-service Conditions
Note: Wood moisture content measuring devices will not give an accurate reading of bamboo moisture content. Contact the meter manufacturer on how to convert the reading from wood moisture content to bamboo moisture content. Acclimation is the process of adjusting (conditioning) the moisture content of bamboo flooring to the environment in which it is expected to perform. The bamboo flooring is fully acclimated when its moisture content and dimensions (width and length) are stable. For example, the averaged dimensions and moisture content remain constant for 3 consecutive days. Bamboo flooring must acclimate for as long as necessary to reach fully acclimated stage. Acclimation time varies depending on geographical area, interior climate control and time of the year. Minimum acclimation time is 72 hours. In open box, open wrap. Elevate planks from the floor by placing them on 2”X 2” lumber or equivalence. Place spacers (3/4” to 1” sticks) between each layer or cross stack the layers for maximum exposure to ambient conditions. Acclimation temperature range is 60°F-80°F and relative humidity (RH) of 35%-55%. Conditions in which the floor was acclimated should be maintained continuously thereafter. Document as much acclimation information as possible below.
Date: ______________ Relative Humidity (%):______ Temperature (°F): _____ Subfloor Type:______________________ Subfloor Avg. Moisture Content(%):_______ Acclimation Period: ___________
Pre-acclimation Flooring Avg. Moisture Content (%): _______ Pre-acclimation Flooring Width: __________ Pre-acclimation Flooring Length: _________
Post-acclimation Flooring Avg. Moisture Content (%): _______ Post-acclimation Flooring Width: _________ Post-acclimation Flooring Length: _________
Job Site Condition Prior to installation, the installer must ensure that at the time of installation, the job site conditions including subfloor/substrate, ambient temperature and relative humidity, and all impacting variables will not negatively affect floor. Home Legend will decline responsibility for damages associated with improper installation or poor site conditions.
Storage and Conditions
Do not store flooring in uncontrolled environmental conditions. For example, garages and exterior patios are not acceptable areas to store flooring. Handle and unload bamboo flooring with care and store within the environmentally controlled site in which it is expected to perform. Flooring stored on concrete slab should be elevated at least four inches to allow air circulation under cartons.
Existing Home
Existing home should have a consistent room temperature of 60°F-80°F and humidity of 35%-55%. Continual deviation from these conditions will affect the dimensions of flooring, especially bamboo. During heating season, humidity may be much lower than the acceptable range. During the heating season, a humidifier is recommended to prevent excess shrinkage in bamboo flooring to low humidity levels. During the non-heating season, humidity levels can be maintained by using an air conditioner, dehumidifier, or by turning on your heating system periodically.
New Construction or Remodel
All work involving water, such as pouring basement concrete floors, drywall and plasterwork, plumbing, etc. must be completed well in advance of the floor delivery. Ensure that the building is enclosed. Where building codes allow, permanent heating and/or air conditioning systems should be operating at least five days preceding installation to promote proper acclimation and should be maintained during and after installation. If it is not possible for the permanent heating and/or air conditioning system to be operating before, during and after installation, a temporary heating and/or dehumidification system that simulate normal living (occupied) conditions can enable the installation to proceed until the permanent heating and/or air conditioning system is fully operational. Your job site should have a consistent temperature of 60°F-80°F and relative humidity (RH) of 35%-55% which should be maintained continuously thereafter.
Basements and Crawl Spaces
Concrete slab or ground must be dry. The ground in the crawl spaces must be completely covered using 6 mil black polyethylene. Crawl space clearance between the earth and underside of joists should be no less than 18 inches and the perimeter vent area should be equal to
1.5% of the total square footage of the crawl space or as mandated by code.
Concrete Subfloor Requirements
It must have minimum rated strength of 3000 psi. It must be level to within 1/8” in a 6 foot span or 3/16 inch in a 10 foot span; no bumps or low spots. High spots can be removed by grinding; depressions can be filled with patching compound formulated for use in floor installation. It must be clean; no construction debris, soil, mud and any other objects on or adhering to the floor; if necessary, scrape and sweep away before the installation; no protrusions of nails, debris, metals should remain. New concrete slab must cure for at least 60 days. It must have a minimum 10 mil polyethylene sheet between the ground and the concrete. It must meet concrete moisture requirement below. It must be free from moisture related conditions which can damage the installed flooring.
Light Weight Concrete
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It is concrete which rated strength is less than 3000 psi. Perform a quick check by drawing a nail across the top; if it leaves indentation, it is probably light concrete. For glue-down application, the concrete must possess shear strength greater than the glue. If concrete rated psi is unknown, contact the adhesive manufacturer for guidance.
Concrete Moisture
All concrete subfloors should be tested for moisture content and the results documented. Visual checks are not reliable. Perform tests at locations around exterior doorways, near walls containing plumbing, near foundation walls and in the center of the room. Minimum sample size is 3 samples per 1000 square feet of area and one test for every additional 1000 square feet thereafter. Its moisture content should meet one of the following criteria below:
4.5% when tested using Tramex Concrete Moisture Encounter
•Less than 3 pounds per 1000 square feet per 24 hours when using Calcium Chloride test (ASTM F 1869)
•75% when using Relative Humidity Testing (ASTM F-2170).
Please note: Concrete moisture content may be acceptable the time of the test. But, these tests do not guarantee a perpetual “dry” concrete slab. The concrete slab moisture content can vary at other times of the year. We are not responsible for moisture related damage to the installed flooring. Wood Subfloor Requirements It must be clean; no presence of construction debris, soil, mud and any other objects on or adhering to the floor; no protrusions of nails, debris, metals should remain. If necessary, scrape and sweep the subfloor before the installation. It must be structurally sound and stable; no movements or squeaks; no loose panels or loose nails; no signs of ply de-lamination or other damages. Repair all shortcomings before installation. It must be flat; no visible bumps or low spots; the subfloor should be flat to within 1/8” in 6 feet span or 3/16” in 10 feet. Test for moisture using reliable moisture meter. Perform tests at locations around exterior doorways, near foundation walls, near walls containing plumbing lines and in the center of the room. Measure 20 locations per 1000 square feet. Moisture content of subfloor should be less than 12%. Moisture content difference between subfloor and acclimated flooring should be 4% or less.
Plywood or Oriented Strand Board (OSB) Specifications
On truss/joist spacing of 16” (406mm) O/C or less, the industry standard for single-panel subflooring is minimum 5/8” (19/32”, 15.1 mm) CD Exposure 1 plywood subfloor panels (CD Exposure 1) or 23/32OSB Exposure 1 subfloor panels, 4’ x 8' sheets. Expansion gap between panels should be 1/8” (3 mm). If panels are not tongued and grooved and there is not sufficient spacing or is inadequate, cut in the required spacing with a circular saw. Do not cut in expansion space on tongue and groove panels.
Particle Board or Fiber Board
Only for floating installation.
Existing Floors
Installation over existing floor requires the installer to consider potential issues related to moisture damage, adhesive failure and fastener failure. Contact the adhesive and fastener manufacturers respectively for their specific instructions, recommendations and requirements. Acceptable floor coverings include: solid hardwood, linoleum, terrazzo, ceramic tile and other “moisture sealing floors.” Unacceptable floor coverings include: carpet, needle punch felt, edge glued linoleum and other “moisture absorbing flooring.”
Radiant Heated Subfloor
This product can be installed over radiant heated subfloor. Operating surface temperature must be less than 84°F. Decrease temperature before installation. Increase temperature gradually after installation. Glue down installation may require additional installation requirement. Contact glue manufacturer for specific recommendation. Contact heater manufacturer for specific installation instruction.
Moisture Barrier and Moisture Retarder
Concrete Subfloor: For floating installation, use 6 mil polyethylene film or other means with equivalent permeability. Overlap the edge seams and tape it together. Extend moisture barrier up to the wall about 1 inch high. When installed on above grade concrete and the moisture content meets standards for concrete moisture, a moisture barrier is not required. For direct glue installation, use moisture barrier if moisture level exceeds requirement (see Concrete Moisture section above). Wood Subfloor: Use asphalt-saturated kraft paper or #15 or #30 felt that meets ASTM Standard D4869 or UU-B-790, Grade D. Overlap along the edge seams 2”- 4” wide. This retards moisture movement from below. Extend the moisture retarder to about 1” from the walls. Secure to the subfloor as necessary.
Sound Control Underlayment
Check with sound control manufacturer for application guidelines. Generally, the less compressive underlayment is preferred.
Expansion Gap
Required gap width is 1/2”. It is required around the perimeter of the floor and between floor and all vertical obstructions. Do not place permanently mounted structures such as kitchen counter/cabinet on the installed floor.
Transition Molding
Floating installation, transition T-molding is required in the following cases: floor spanning greater than 35 feet in length or width; wall openings-with or without door. Doc. ID: 122 Rev: 2 Effective: 2/24/2014 Page | 3
Safety and Health Precautions Power tools can be dangerous. Operate in strict accordance to manufacturer’s operating instructions and safety precautions. Unsafe and improper use can cause serious injuries. Avoid inhalation and exposures to wood dust by mechanical means and by wearing personal protective equipment. Wear appropriate personal protective equipment (PPE) which include NIOSH or OSHA approve dust masks, safety goggle and work gloves.
Note: Floor areas interrupted by wall sections extending out of the wall; floor areas which are not rectangular may experience buckling or gapping if there is excessive floor expansion or shrinkage.
Adhesive
Use premium flooring adhesive which is non-water based, formulated for engineered bamboo flooring installation. Preferred type: moisture cure urethane floor glue.
Tools and Materials
Basics:
Tape measure • Moisture meter (wood, concrete or both) • Chalk line & chalk • Hammer • Electric power saw • Carbide tipped saw blade for fine cut • NIOSH-designated dust mask • Hand saw or jamb saw • Eye protection • Straight edge or Spacers • Pry Bar • Mallet • Broom • Color matched wood putty • Tapping block • Pull bar
Additional Supplies for Glue-Down Method: Flooring adhesive • Trowels • Adhesive remover for selected adhesive • Clean rags • Weight roller • 3M Blue tape
Bond Failure
Bond failure is NOT flooring product defect. Most installation failures, including bond failure, result from jobsite moisture. Do not unpack or deliver flooring to the jobsite until moisture problems are corrected. Read adhesive manufacturer’s instruction carefully. Certain wood flooring adhesives may have special requirements and limitations of use. Some existing floor may not be acceptable. Not following the adhesive manufacturer’s recommendations can lead to installation failure or product damage and will void your warranty.
Glue Spots on Face of Finished Floor
Adhesive can damage the floor’s finish, especially when it has dried. It is extremely important to take precautionary steps NOT to leave finger prints or footprints marks on the face of the board. Any glue that comes in contact with the face of the board should be removed immediately using adhesive remover formulated for the glue being used. Follow adhesive manufacturer’s instruction on adhesive removal. Use clean towels, changing frequently to prevent haze and adhesive residue. If the spot removal damages the appearance of the boards, replace the board.
Helpful Pointers
General Tips
Make sure your work area is well lit. Good visibility ensures that color is consistent and that visually defective planks are detected and removed
The minimum length of the first and last plank is 12”.
Leave 1/2” expansion gap around perimeters, under doors and around vertical objects, including permanent or fixed cabinetry.
Using a shorter piece at undercut door jams will help when fitting flooring in place.
Glue-Down Installation Tips
ALWAYS REFER TO THE SPECIFIC INSTRUCTIONS ON THE FLOORING ADHESIVE LABEL. The information given here is for typical installation. Adjust it according to adhesive manufacturer’s instruction.
Dry-lay means the glue has to set before placing floor planks in it. Wet-lay means the glue does not need to set before placing floor on it.
Use trowel design as specified by adhesive manufacturer.
Continuously check the transfer of adhesive THROUGHOUT the installation process. If the adhesive no longer transfers to the back of the
flooring material, it must be removed and new adhesive applied.
Work your way out of the room.
After the installation is completed, keep the floor free from daily foot traffic for a minimum of 24 hours to allow adhesive to properly cure.
Cutting the Last Row to Width
Most often the entire length of the last row will need to be cut so that it is narrow enough to fit the remaining space.
Measure the distance between the floor face edge (exclude the tongue) to the wall. Subtract 1/2 from this measurement for expansion
gap. Draw a line. Cut through the line. Discard the excess piece. Proceed with installation.
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