HOLZTECH S3.0, S2.5, S1.6 Instruction Manual

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Panel saw

S3.0 / S2.5 / S1.6

INSTRUCTION MANUAL

DB&S MACHINES

4e Liniestraat 4 Tel.: (+32) (0)51/70.54.66 B-8650 Houthulst Fax: (+32) (0)51/70.54.67 Belgium E-mail: [email protected]

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INTRODUCTION

Dear Client,

We are pleased, that you have chosen for one of our products.

This instruction manual is made exclusively for our clients. This handbook can give you all needed directions for a use without defect, serving the machine, maintenance and supply of spare parts.

ATTENTION: It’s allowed to the manufacturor to make improvements to the machine,

so it can occur that changes, for instance improvements are not yet included in the instruction manual. We will keep this instruction manual as much as possible up-to-date.

Please read this instruction manual carefully, before you use the machine. This to avoid problems and damages caused by unskilled use.

Working without disturbances and professional use of the machine is only possible, when the machine is cleaned frequently and used with skill.

The manufacturor takes no responsability for damages, caused by not following the following recommendations and directions.

DB&S Machines

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TABLE OF CONTENTS

1. Description of the machine

1.1 Purpose of use

2. Technical dates

2.1 Building plan

3. Safety prescriptions

4. Safety devices

5. Delivery form

6. Transport prescriptions

7. Preparing for first use

7.1 Cleaning

7.2 Building up

7.3 Preparing for use

7.3.1 Mounting the addtional table

7.3.2 Mounting the working surface enlargment

7.3.3 Mounting the retearable degree fence

7.3.4 Mounting the parallel fence

7.3.5 Completing the roller table

7.3.6 Mounting the sawblade covering

7.4 Electrical connection

8. Serving the machine

8.1 Adjusting the sawblade

8.2 Roller table

8.3 Working positions

8.4 Working prescriptions

8.5 Taking out the sawblade

8.6 Placing the sawblade

8.7 Scoring unit

8.7.1 Taking out and placing the scoring blade

8.7.2 Installing the scoring blade

9. Maintenance of the machine

9.1 Cleaning the machine

9.2 Greasing the machine

9.3 Testing the belts

9.4 Testing the motorbrake

10. Electric drawing

11. List of the replacement parts

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1. Description of the machine

The machine is a panel saw for wood and wood-like materials. This panel saw is, following the type, with different lenghts of sliding tables. (Panel saw, part 5) equipped,

The saw blade (part 9) is adjustable in height and tiltable. As protections, there’s a riving knife (part 8) and a covering (part 3) with a connection for the dustcollector.

For bigger panels is the machine equipped with an additional table, which is attached to the roller table and 2 fixed working surface enlargments (part 7 and part 11).

The machine is equipped with a parallel fence (part 13), without gradations, and a retearable degree fence for width and parallel cuts.

The machine can also be foreseen with a scoring unit, to avoid splintering.

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Building parts of the machine (picture 1)

1) Main corps

2) Main switch

3) Saw blade protections with possibility for the dustextraction

4) Retearable degree fence

5) Roller table (format table)

6) Working surface

7) Working surface enlargment

8) Riving knife

9) Saw blade max. diameter 315 mm

10) Additional table

11) Working surface enlargment

12) Moving cane

13) Parallel fence

14) Handwheel for square adjustment of the saw blade

15) Handwheel for the height adjustment of the saw blade

16) Installation screws for the scoring unit

17) Scoring blade

18) Excentric clamp

19) Fence

20) Telescopic support

21) Square fence with measurement

22) Additional table for format table

1.1 Purpose of the machine

The machine is exclusifely meant to cut solid wood, fibre plates, panel plates or other woodlike materials.

ATTENTION: With this machine you can only work on wood or wood-like materials!

The machine may only be used with the prescribed protection devices.

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2. Technical dates

Machine type S1.6 S2.5 S3.0

Table dimension part 6 800 x 500 mm 800 x 500 mm 1100 x 600 mm Roller table 1600 x 350 mm 2300 x 350 mm 3200 X 350 mm Additional table for roller 900 x 610 mm 900 x 610 mm 1200x610 mm table part 10 Max. reach roller table 1600 mm 2500 mm 3000 mm Add. worksurface part 7 850 x 320 mm 850 x 320 mm 900 x 400 mm Addit. Worksurface part11 800 x 630 mm 800 x 630 mm 90 x 900 mm Height workings surface 850 mm 850 mm 850 mm Cutting width with parallel Fence and surface enlarg.t 800 mm 800 mm 1250 mm Length carpenter’s jqurare 1600 mm 1600 mm 2000 mm Max. length degree fence 2800 mm 2800 mm 3320 mm Max. diameter sawblade 315 mm 315 mm 315 mm Min. diameter sawblade 250 mm 250 mm 250 mm Shaftdiameter sawblade 30 mm 30 mm 30 mm Max. cutting height 90°/45° With sawblade 315 mm 103/72 mm 103/72 mm 103/72 mm With sawblade 250 mm 70/49 mm 70/49 mm 70/49 mm Sawblade stop within 10 sec 10 sec 10 sec Speed main sawblade 4000 rpm 4000 rpm 4000 rpm Diameter dustextr.connect. 120 mm 120 mm 120 mm Motor 5,5 Hp 5,5 Hp 5,5 Hp Noise level Trial run 90 dB 90 dB 90 dB Working 90 dB 90 dB 90 dB Scoring unit (option) Speed scoring blade 8000 rpm 8000 rpm 8000 rpm Diameter scoring blade 120-125 mm 120-125 mm 120-125 mm Shafthole scoring blade 20 mm 20 mm 20 mm Weight 420 kg 450 kg 480 kg

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2.1 Building plan

S1.6 S2.5 S3.0 A 4000 mm 5500 mm 7500 mm B 4100 mm 4100 mm 5200 mm

ATTENTION: When building up the

machine, pay attention that there is enough space for a safe working.

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3. Security prescriptions

3.1 Security directions

Don’t work without the prescribed security devices.

Please follow the instruction manual carefully.

Tear out the electricity plug at all maintenance, equiping and cleaning operations and disturbances. Test the security devices before working with the machine.

Never work with handgloves.

Keep the workplace and the machine always clean.

Pay attention to a good enlightning, without dark spots, in the workplace.

Don’t ever let the machine run unsupervised.

Before working, remove all unneeded pieces from the machine.

Before working, pay attention that the electrical connection is done skillfully.

Use the machine only for what it’s meant.

Pay attention to the max. speed of the used sawblade.

Only use a sawblade, when it’s well sharpened and without defects. Stump sawblades overcharge the machine, give a bad working result and enheighten the back-slash danger.

Let sharpen the tools only by skilled personnel.

Never use carved, deformed, for instance repaired sawblades, please throw these away immediatly.

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Don’t work in humid rooms and don’t expose the machine to rain or low temperatures.

Don’t work with loose clothing, loose hair, sjawls, etc.. Take off your rings, chains, wristwatches and other, before working.

Always work with the prescribed protection devices (for instance hearing protection, ...)

Keep children away from the machine and make sure that children and unauthorised persons can’t start the machine.

Youngsters under 16, may only use the machine under supervision of a skilled adult.

Pay attention that the machine is only served by persons who are familiar with the working and the possible dangers, and who have full physical and mental capacities.

If it’s necessary to have auditif communication with other working or communication devices, this devices must be completed with optical signs.

At a repairing, for instance the installation of a saw blade in connected execution (outblowing newer cutting plates) the construction must stay the same (form ot the teeth, teeth width).

Connected tools (Saw blade with solded cuttin

g p

lates

)

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4. Security devices

The security devices of this machine is according to the safety prescriptions of all ECcountries.

The machine is equipped with the following safety devices: a) Electronic motor brake

Thiss stops the shaft, when pushing the OUT- or EMERGENCY-button, within 10 seconds.

b) Endswitch

Is activated when the roller table is in the end-position, needed to change the sawblade, or when flipping over of the sidewise sawblade protections, and avoids the starting of the machine when replacing a sawblade.

c) Clamp

To clamp smaller workpieces.

d) Riving knife

Possible to install for the main blade of 250 to 315 mm diameter. e) Sawblade covering with possibility for dustextraction f) Possibility for dustextraction form down below g) Several little aids (for instance a pushing cane). h) Outlining fence

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5. Delivery prescription

Instruction manual List sparts parts 4 feet for under the machine Serving tools for equiping operations 1 excentric clamp 1 pushing cane 1 riving knife 1 sawblade covering with possiblilty for dustextraction 1 parallel fence with fine installation 1 degree fence, retearable 2 additional layers for working table enlargment 1 additional table for the roller table 1 outlining fence

6. Transport prescriptions

Only transport the machine, when it’s screwed to the pallet.

To lift the pallet or to move the machine with belts or girdles, you must lift the machine only at the therefor foreseen places.

When moving with a forklift, always use long forks and lift the pallet from the length direction.

ATTENTION: Lift and lower the machine without shocks!

Be sure that the machine is levelled!

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7. Preparing the machine for first use

7.1 Cleaning

All shining parts, which were protected against rust for transport, must be cleaned with petrol or another degreasing products.

ATTENTION: Don’t ever use nitrothinning products or other solving products!

Don’t ever use water!

7.2 Building up

The machine must be levelled with all 4 installation feet, on a flat surface with a sufficient bearing power.

The levelling operation of the machine can be done by turning the installation screws on the feet of the machine.

Pay attention to have enough space around the machine. This makes working more easy and lowers the danger level.

7.3 Preparation before working

7.3.1 Mounting the additional table F (picture 5)

a) Loosen the transport security A from the telescopic support B. b) Move the groove core D in the T-groove at the roller table. c) Short screw the screw C with the add-ins to the thread D. d) Place the additional table F on the bolts G and the screws C. e) Test, if the onlay surfaces of both tables are parallel to each other and or on equal

heights.

When needes, you can change the installation with installation screws H und L.

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7.3.2 Mounting the working surface enlargments D (picture 6)

a) Loosen attachment screws A. b) Screw supports C to layer D. c) Place layer D on the attachment screws A. d) Check if the table enlargments are flat and parallel with the table.

If needed, you can change this with the installation screws G and F.

7.3.3 Mounting the retearable degree fence C (picture 8)

a) Place the take-up-cane of fence C in one of the two drillings E on the additional table H. b) Screw the fence with both screws A and B. c) Test if the installation of the fence is 90° to the sawblade, if needed you can adjust this

with the installation screws.

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7.3.4 Mounting the parallel fence (picture 9)

a) Mount the degree L with measurement to the side of the working surface G and H.

The measurement start must flee with the teeth widht of the sawblade.

The installation is done by moving of the degree parts. b) Fasten the bar F on the side of the working surface with the cane screw and bolt D. c) Move bar J on bar f. d) Fasten fence I on bar J. e) Install the fence lineals parallel to the sawblade by adjusting the propulsion bars with the

attachment bolt.

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7.3.5 Completing the roller table (picture 10)

a) Mount the grip and move groove core B in the T-groove C of table F and srew groove

piece A in the thread of the groove core B.

The position of the grip on the working table can be chosen freely. b) Screw covering E to the front side. c) Mount the fence:

Move groove core H in T-groove J or I, put the fence on it.

Fasten screws G. d) Mount the excentric clamp:

Move groove core K in T-groove J or I, screw column M and excenter arm with screw L.

7.3.6 Mounting the sawblade covering (picture 11)

Lift the saw-unit with handwheel A. Place the sawblade covering on RIVING KNIFE C. Fasten winged nut E in drilling H.

ATTENTION: Sawblade B must be lowered under working surface D to unmount

sawblade covering I.

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7.4 Electrical connection

The electrical connection may only be done by an electro-specialist. The turning direction of the sawblade can be tested with short activiations. When the turning directions isn’t right, let an electro-specialist correct it. The 0 and protection-supply must be available.

ATTENTION: The switching off of the machine may only be done with the foreseen

switch, and certainly not by tearing out the electricity plug.

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8. Serving the machine

ATTENTION: Check before you start to work, if the machine runs normally!

When you notice vibrations, check the sawblade on defects and swinging, on hard-metal sawblades you must look for defect teeth. If there’s a defect, you must take out the sawblade. The covering must be mounted so that the sawblade is fully covered. When the sawblade is lowered under the working surface, you must unmount the sawblade covering (part 3).

8.1 Adjusting the sawblade

Height adjustment: Loosen screw H, put the sawblade in the desired height by turning handwheel D, fix screw H.

Adjusting the degree: Loosen screw J, achieve the desired grade with handwheel I, fasten with screw J. The adjustment can be read on the scale in the reach of handwheel G on the right side of the machine.

When the sawblade is lowered under the working surface, you must remove the sawblade protection.

8.2 Roller table

The roller table is stopped in the middle position by nut C. Loosening the clamping screw B and fastening the bolts again, sets the table free.

8.3 Working positions

Serving the machine is only for one person.

Working position of the workman

A. Working with the

parallel fence

B. Working with the roller

table

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8.4 Working directions

You must use the roller table to cut longuer pieces!

Cutting with fence (picture 34 and 35)

Fig.

Cutting with retearable degree without sidefence (picture 36)

Mount fence D on table B, push the plate or piece against the fence and fix with excentric clamp D, like this, both ends are pushed below.

Lay the workpiece against the fence ons the desired measurement and fix with the excentric clamp.

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Cutting with the retearable degree and sidefence (picture 37 and 38)

Install fence E on the desired cutting length, lay workpiece A against the installed fence and fix with excentric clamp D. Dependable ot the size of the workpiece, you can tear out the telescopic part of the fence and so prolong it.

When necessary, you also place the fence for other works from the front side G to the back side F (picture 39). The workpiece is then moved from the fence (mostly to cut lighter plates).

Installing the degree (picture 40).

Installing the degree of fence C is done by loosening the clamp screw B and installing the desired position by turning the fence C around point F. The degreescales can be found on E and D.

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Working with the parallel fence (picture 30)

For thin workpieces, fence A can be turned 90° and converted. For that, the clamping of the fence is loosened by turning handle B, the fence is taken off the bar and turned 90°, moved back in the bar and fixed.

ATTENTION: When cutting smaller pieces, work with the moving cane or with the

other aids!

Installing the sawblade

Use this for workpieces with two parallel moving sides. The parallel fence is fixed on the working surface and can be moved without gradations. The installed measurement can be viewed on scale E.

Always look to the sawblade that all the teeth are covered with the awblade covering. The distance to the protection hood can’t exceed 5 mm.

To improve the cutting quality and to avoid that the workpiece slashes back, you must install the sawblade so that at least 2 teeth cut the workpiece simultanously.

When this isn’t possible, you must use a sawblade with finer teeth. When cutting, move the workpiece without chocs, but move equally.

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Install the height and degree of the sawblade only when the machine is turned off. When cutting layered plates, you must use the scoring unit.

Harded sawblades must be cleaned with an appropriate liquid, certainly not with a metal brush.

The cutting depth of the scoring blade must be approx. 1,5 mm.

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8.5 Taking out the sawblade

- Before you take out the sawblade, you must make sure the machine can’t be started.

TAKE OUT THE ELECTRICITY PLUG!!!

Bring the saw-unit with handwheel G to the highest position. Move the roller table as much as possible to the front, over the fence, so that the fence pen D is teared out (picture 14).

Deregulate protection plate M (picture 15) by pushing from the side on surface spring L and flip it over.

Unscrew the fixing nut P to the right (picture 16) with key Q (SW32) and hold it with key N (SW10) (Left rhreaded).

Take off the fixing flang and take off the sawblade.

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8.6 Placing the sawblade

Move the new sawblade on the shaft.

ATTENTION: Pay attention to the direction of the teeth.

Move the clamping flange on the shaft, paying attention that the flange lays against the sawblade, if necessary turn it untill it moves on it (turning security). Turn on the fixing nut by turning it to the left (holding it with a thorn or an imbuskey).

Test the turning by hand, if the sawblade turns around freely. Flip down the protection plate.

Retear the roller table from the most far position.

Shortly activate the machine to be sure that the sawblade turns without defects.

ATTENTION: When a sawblade with another diameter is installed, you must re-install

the riving knife!

Installing the riving knife

ATTENTION: The distance from the riving knife to the sawblade must be min. 3 mm

and max. 8 mm.

The upper side of the riving knife must be min. 2 mm above the height of the teeth.

Loosen nut B , adust the riving knife to the sawblade. Refasten nut B.

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8.7 Scoring unit

8.7.1 Installing and taking out of the scoring blade.

The installation or taking out of the scoring blade is done like by the main sawblade, you must also take the same safety measurements (tear out the electricity plug).

Pay attention to the following differences:

The fixing nut of the scoring blade is right-threaded, so you must loosen it by turning to the left.

The position of the teeth of the scoring blade is installed in opposite of the teeth of the main blade, because the turning direction of both blades is in opposite to each other (picture 16).

8.7.2 Adjusting the scoring blade

Height-adjustment

Tilting-adjustment

Put key A in the drilling E on the square and by turning, you obtain the desired tilting.

This adjustment is a fine adjustment, which is almost more viewable, because the main installations are already done when mounting the machine.

The scoring blade must be installed so that the max. cutting depth is 15 mm (picture 25).

Put key A in the drilling B on the square and by turning you adjust the height.

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8.8 Safety directions

When installing a sawblade, you must pay attention that the shaft diameter of the blade is equal to the shaft diameter of the machine.

Don’t ever mount a blade with a bigger shaft diameter.

Defect or deformed sawblades may not be repaired. You must throw them away immediatly.

Stump sawblades may only be sharpened by skilled people.

At a repairment, for instance setting right a layered sawblade (welding new cutting plates), the construction must stay the same (form of the teeth, for instance the width).

Layered tools (sawblades with welded cutting plates) may only be slitted to a max. diameter of 1 mm.

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9. Maintenance of the machine

ATTENTION: Before starting maintenance works, you must be sure that the machine

can’t be started, so you must always tear out the electricity plug!!!

You must test the cutting plates of the sawblades (stump or broken teeth, defects...) and when necessary replace the sawblade.

9.1 Cleaning the machine

The machine must be cleaned frequently and profoundly of all dust and splinters.

9.2 Greasing the machine

The roller bearings of the roller table and the parallel fence must be greased frequently slightly with an oilspray.

9.3 Testing the belts

You must test the belts after the first 10 hours of working and if necessary, tighten them, later on you must check them frequently and tighten them if necessary.

Tightening the belts

ATTENTION: Don’t tighten the belts too much, otherwise you may damage the roller

bearings.

Unscrew the back covering B (picture 41).

Test the tension of the belts by pressing, when the tension is too low, loosen 6-sided-nut D and fasten 6-sided-nut C untill the belts are inbetween the discs and it can be pressed approx.. 4 or 5 mm (picture 42).

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9.4 Testing the motorbrakes

The machine is equiped with an electronic motorbrake. The period from shutiing down the machine untill complete stop may not exceed 10 sec.. You must test the brakes monthly.

It the braking period is longuer than 10 sec., you must let test the motorbrake by a skilled technician and replace it if necessary.

ATTENTION: Switchfrequence max. 10 times/hour.

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10. Electric drawing

Sign Name Art. Nr.

Q1 Switch M220-61199-033M1 Q2 Switch KB-S-30; Uc=220V; 50Hz D1 Electro motorbrake TES 71 10/230 S1 Emergency-stop button XAL-J01 / ZA2-BT4 S2 Endswitch FX-515 F1.1 Security V/099-004116 F1.2 automat F1.3 F2 Fuse UK4-TG / ST-SI-UK4 / PP-20.250V.0.2A X1 CEE-plug 515-6;3P+PE M1 Motor T90LB-2D;B3;3.0kW;400V;50Hz;11.1/6.4A;dY;2860/min.

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Sign Name Art.Nr.

Q1 Switch M220-61199-033M1 Q2 Switch KB-S-30. Uc=220V;50Hz Q3 Switch T212-61003-003M1 D1 Electro motor brake No:4082.05;250V;16A S1 Emergency-stop button XAL-J01 / ZA2-BT4 / ZA2-BZ102 S2 Endswitch FX-515 F1.1 Security V/099-004125 F1.2 automat F1.3

F2 Fuse UK4-TG / ST-SI-UK4

PP-20;250V.0.2A X1 CEE-plug 515-6;3P+N+PE M1 Motor T112MB-2;B3;5.5kW;230/400V;50Hz;11.6A;dY;2860/min. M2 Motor MO71B/2D;B14;F115;0.55kW;230/400V

50Hz;2.42/1.4A;dY;2760/min.

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