Holtgreven GSE-375 User Manual

GSE
Model 370 & Model 375
Precision Counting Scale
Technical Reference Manual
Version 1.0
Model 375
Technical Reference Manual
Version 1.0
GSE 370 / 375 Precision Parts Counter Technical Reference Manual Copyright © 2004 GSE Scale Systems. All rights reserved. Published by: GSE Scale Systems
42860 Nine Mile Road Novi, MI 48375 USA
Information in this Technical Reference Manual is subject to change without notice due to correction or enhancement. The information described in this manual is solely the property of GSE. No part of this manual may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording and sold for any monetary figure without the express written permission of GSE.
GSE LOCATIONS
GSE Scale Systems
42860 Nine Mile Road Novi, MI 48375 U.S.A. Phone: (800) 755-7875 www.gse-inc.com
GSE Canada, Inc.
617 East Lake Road Airdrie, Alberta Canada T4B 2B8 Phone:(403) 948-9921 Fax: (403) 948-1449
SPX GSE Amprobe Europe GmbH
Phone: +49 (0) 2161-59906-11 Fax: +49 (0) 2161-59906-20
Your Distributor is:
Table of Contents
CHAPTER 1: INTRODUCTION ............................................................................................................... 1
E
NCLOSURE
L
OAD CELL REPLACEMENT
Load Cell Connections ........................................................................................................................... 2
K
EYPAD
Model 370............................................................................................................................................... 2
MODEL 375........................................................................................................................................... 3
D
ISPLAY
Annunciators .......................................................................................................................................... 5
R
EAR PANEL CONNECTIONS
Communication Port 1............................................................................................................................ 6
Remote Display Connections.................................................................................................................. 6
CHAPTER 2: OPTION INSTALLATION................................................................................................ 7
C
OMMUNICATION
RS-485 Networking................................................................................................................................. 7
20 mA Current Loop Option................................................................................................................... 9
A
NALOG OUTPUT OPTION
S
ETPOINT OPTION
Setpoint Card Connections................................................................................................................... 13
O
PTION MOUNTING BRACKET
CHAPTER 3: SCALE CONFIGURATION............................................................................................ 15
E
NTERING THE SETUP MODE (MODEL
E
NTERING THE SETUP MODE (MODEL
S
ELECTING A PARAMETER
C
HANGING A PARAMETER VALUE
Selection Parameters............................................................................................................................ 17
S
AVING PARAMETERS
F
ACTORY DEFAULT
L
IST OF PARAMETERS
Parameter Map Details........................................................................................................................ 23
P
RINTING
Preset Transmit Selections................................................................................................................... 29
Custom Transmit .................................................................................................................................. 31
A
NALOG OUTPUT PARAMETER SETUP
Analog Output Example........................................................................................................................ 35
S
ETPOINT CONFIGURATION
Activation Methods (General).............................................................................................................. 37
Percentage Check-Weighing ................................................................................................................ 39
Fill........................................................................................................................................................ 40
Batch..................................................................................................................................................... 41
Discharge ............................................................................................................................................. 43
Both ...................................................................................................................................................... 45
Absolute Check-Weighing..................................................................................................................... 46
Independent Setpoint Operation........................................................................................................... 47
Target Deviation Check-Weighing....................................................................................................... 49
P
ARTS COUNTING
R
EMOTE SERIAL OPERATION
DISPLAY CAPTURE UTILITY............................................................................................................. 51
T
IME AND DATE SETUP (MODEL
................................................................................................................................................. 1
......................................................................................................................... 1
...................................................................................................................................................... 2
...................................................................................................................................................... 5
........................................................................................................................ 5
........................................................................................................................................ 7
......................................................................................................................... 11
..................................................................................................................................... 12
................................................................................................................... 13
370)............................................................................................... 15
375)............................................................................................... 16
......................................................................................................................... 16
............................................................................................................. 17
............................................................................................................................... 19
................................................................................................................................... 20
................................................................................................................................20
................................................................................................................................................... 29
....................................................................................................... 35
....................................................................................................................... 36
...................................................................................................................................... 50
..................................................................................................................... 51
370)....................................................................................................... 52
i
T
IME AND DATE SETUP (MODEL
U
PGRADE MODEL
Prepare For Upgrade........................................................................................................................... 54
Load Flash File .................................................................................................................................... 54
R
EMOTE DISPLAY CONFIGURATION
Master To Remote (Slave) Configuration............................................................................................. 55
Setup Master Unit................................................................................................................................. 55
Setup Remote Unit............................................................................................................................... 56
Access The Setup Mode from the Remote Display Mode...................................................................... 58
300 S
ERIES COMMAND CODES
ID N
UMBER ENTRY
370/375 F
................................................................................................................................... 60
375)....................................................................................................... 53
IRMWARE
.................................................................................................................. 59
..................................................................................................... 53
.......................................................................................................... 55
CHAPTER 4: CALIBRATION................................................................................................................. 61
S
ETUP MODE CALIBRATION
Fast Calibration................................................................................................................................... 61
Performing Calibration........................................................................................................................ 61
First Zero.............................................................................................................................................. 62
Last Zero............................................................................................................................................... 63
False Zero............................................................................................................................................. 65
Only Zero.............................................................................................................................................. 66
Reset Calibration.................................................................................................................................. 67
M
ULTI-POINT LINERIZATION
E
XAMINING CALIBRATION RESULTS
Establishing A Span.............................................................................................................................. 70
E
XITING CALIBRATION
A
NALOG OUTPUT CALIBRATION
CHAPTER 5: TROUBLESHOOTING....................................................................................................73
E
RROR MESSAGES
Operational Errors.............................................................................................................................. 73
Setup Mode Errors ............................................................................................................................... 74
Hardware Errors.................................................................................................................................. 74
Calibration Errors................................................................................................................................ 75
Communication Errors......................................................................................................................... 75
Miscellaneous Errors ........................................................................................................................... 75
Viewing Setup....................................................................................................................................... 75
Information Mode Parameters (370 and 375)...................................................................................... 76
A/D C
ALIBRATION PROCEDURE
A
NALOG BOARD DIAGNOSTICS AND TEST PROCEDURES
..................................................................................................................................... 73
...................................................................................................................... 61
.................................................................................................................... 69
......................................................................................................... 70
.............................................................................................................................. 71
............................................................................................................... 71
................................................................................................................ 77
.......................................................................... 77
ii
Chapter 1: INTRODUCTION
This chapter describes the components of the Model 370/375 such as keypad, e nclosure and display. Also included is wiring for the load cell and communication port.
EEnncclloossuurree
The enclosure is made of die cast aluminum with rib enforcement that includes built in carrying handles and a line cord wrap for ease of portability. This design provides extra strength and durability. The enclosure is painted with powder coat and the counting surface is stainless steel.
LLooaadd CCeellll RReeppllaacceemmeenntt
Figure 1-1: Model 370 and Model 375 Enclosure
The load cell can be exchanged by removing two M6 1x 20mm (size) bolts from the bottom plate and two M6 1 x 16mm (size) bolts from the top spider assembly.
Figure 1-2: 15 lb – 100 lb Load Cell Installation Figure 1-3: 6 lb Load Cell Installation
1
Install the new load cell by placing it in the load cell cavity. Fasten the load cell by installing the bolts on the bottom plate. Reinstall the spider assembly. NOTE: When exchanging a load cell with another, the overload stop and corner overloads must be reset. Refer to Table 1-1 for setting values.
Table 1-1: Load Cell Overload Settings
Load Cell Stop Set to
Load Cell Center Overload 120 % of full scale Corner Overloads 60 % of full scale
LOAD CELL CONNECTIONS
The load cell cable connects to J10 of the main board. The J10 connector is accessible from the load cell cavity of the Model 370/375 enclosure.
Table 1-2: Load Cell Connection to Main Board
Pin Designation Function
1 Shield 2 - Sense 3 + Sense 4 - Signal 5 + Signal 6 - Excitation 7 + Excitation
KKeeyyppaadd
All of the keys perform different functions. Some keys have more than one function.
MODEL 370
The Model 370 offers a 6-button durable and versatile Polymeric switch plate with large keys for ease of use. The keypad is easily cleaned with a damp cloth or non-abrasive cleaner. Each key is assigned two distinct functions. Various key combinations are also used. Each key has secondary functions; allowing an operator to enter target values, perform piece samples, access setup parameters, etc.
Figure 1-4: Model 370 Keypad
Functions
The Model 370 keypad performs different functions in the Weigh Mode, the Setup Mode, and the Calibration Mode. Secondary functions for each key allow you to perform additional tasks.
2
Key Press Weigh Mode Count Mode Setup Mode
Performs a gross zero
<
=
:
>
9
<> :>
<: <=
function and/or clears an entry in progress. Hold
this key on power-up to turn on the display regardless of P420.
Performs a print function and/or ‘scrolls’ through digits during setpoint entry. Toggles between ‘lb’, ‘kg’ third unit (if enabled) and/or advances cursor to next entry position.
Performs an auto-tare function (if enabled) and/or accepts an entry in progress.
Toggles between display modes and/or restores power to the Model 370/375 (if auto-shutoff enabled).
Goes to the count mode
Access Setup Mode. Break out of remote display mode.
No function. No function. Absolute clear – clears an
entry in progress and/or clears the value of a parameter. Backspace – erases the right-most digit during data entry.
Performs a quantity zero function and/or clears an entry in progress.
Performs a print function and/or ‘scrolls’ through digits during setpoint entry. Toggles through standard sample sizes during a sample and/or begins a new sample entry.
Performs an auto-tare function and/or accepts an entry in progress.
Toggles between display modes and/or restores power to the Model 370/375 (if auto-shutoff enabled) and/or toggles through standard sample sizes during a sample.
Performs a sample for an accurate part count and calculates an average piece weight.
Access Setup Mode. Break out of remote display mode.
No function. Clears any entry in progress.
Backspace – erases the right-most digit during sample entry.
Exits the Setup Mode and/or answers “NO” to query prompts and/or clears an entry in progress.
‘Scrolls’ through digits during data entry.
Advances cursor to next entry position and/or cycles prompts.
Accepts an entry in progress and/or ‘scrolls’ through parameter sub-set selections and/or answers ‘YES’ to query prompts.
Advances to the next setup parameter.
Accepts an entry in progress and/or ‘scrolls’ through parameter sub-set selections and/or answers ‘YES’ to query prompts.
No function. Return to the previous setup
parameter.
Backspace – erases right-most digit during data entry.
=> =
Extended gross. Extended gross. Shows parameter number.
Reverse character scroll during data entry.
Reverse character scroll during sample entry.
Reverse character scroll during data entry.
MODEL 375
The Model 375 offers an 18-button durable and versatile Polymeric switch plate with large keys for ease of use. The keypad is easily cleaned with a damp cloth or non-abrasive cleaner. The number keys make entering a tare value or average piece weight easier. Each key is assigned at least one distinct function.
3
Figure 1-5: Model 375 Keypad
Functions
All of the keys perform different functions. Some keys have more than one function.
Key Press Weigh Mode Count Mode Setup Mode
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= 
:
>
J-H,
I K
9
<>
Performs a gross zero function and/or clears an entry in progress. Hold
this key on power-up to turn on the display regardless of P420.
Performs a print function and/or ‘scrolls’ through digits during setpoint or time/date entry.
Toggles between ‘lb’, ‘kg’ or third unit (if enabled).
Performs an auto-tare function (if enabled).
Toggles between display modes and/or restores power to the Model 370/375 (if auto-shutoff enabled).
Numeric keys used to manually enter a value for tare weight or target value.
Absolute clear – clears an entry in progress and/or clears the value of a parameter.
Enters the counting mode and/or accepts an entry in progress.
Access Setup Mode. Break out of remote display mode.
Performs a quantity zero function and/or clears an entry in progress.
Performs a print function.
Toggles through standard sample sizes.
Performs an auto-tare function and requests a piece sample and/or accepts an entry in progress.
Toggles between display modes and/or restores power to the Model 370/375 (if auto­shutoff enabled) and/or toggles through standard sample sizes during a sample.
Numeric keys used to manually enter a value for tare weight, average piece weight, sample size etc.
Clears any entry in progress or abort a sample.
Performs a sample for an accurate part count and calculates an average piece weight and/or accepts an entry in progress.
Access Setup Mode. Break out of remote display mode.
Exits the Setup Mode and/or answers “NO” to query prompts and/or clears an entry in progress.
Return to the previous setup parameter.
Shows the current parameter number
Accepts an entry in progress and/or ‘scrolls’ through parameter sub-set selections and/or answers ‘YES’ to query prompts.
Advances to the next setup parameter.
Numeric keys used to manually enter a value.
Clears any entry in progress.
Accepts an entry in progress and/or ‘scrolls’ through parameter sub-set selections and/or answers ‘YES’ to query prompts.
No function.
4
DDiissppllaayy
The Model 370 and Model 375 come standard with a six digit, 7-segment bright green LED display. The Model 370 and Model 375 will display alphanumeric data, but due to the nature of 7­segment LED and the limitation of six digits, some information is abbreviated.
The display also has 11 annunciators to show weight and status information. The SP1, SP2, and SP3 annunciators are red, green, and yellow. Also there is an annunciator for a third unit under kg. Place the third unit label above the third Annunciator (refer to Figure 1-6). See page 24 for third unit setup.
All segments and annunciators are illuminated for a brief display test upon power up. The current gross weight is then displayed in default units.
Third Unit
Figure 1-6: Model 370 and Model 375 LED Display
ANNUNCIATORS
Annunciators provide mode and status information. When illuminated, they indicate the following conditions:
SP1 Setpoint #1 activated (relay 1 closed) SP2 Setpoint #2 activated (relay 2 closed) SP3 Setpoint #3 activated (relay 3 closed) 0
MOTION GROSS Displayed value represents the current gross weight
NET Displayed value represents the current net weight QTY Displayed value represents the current piece quantity (Count) lb The displayed value is represented in pounds kg The displayed value is represented in kilograms Oz, lb oz, g The displayed value is represented in either ounces, pound ounces or grams
RReeaarr PPaanneell CCoonnnneeccttiioonnss
AC Power Com 1 Options Future Option
Displayed weight is at center-of-zero (± ¼ display graduation) Scale is in motion. Motion inhibited transmits and motion inhibited setpoint activation will be delayed
until motion ceases
COM 1
PLACE 370/375 BARCODE HERE
POWER (15W MAX) 50-60 Hz 12-20 VAC
DC 12-36V
1 NONE
6 GND
2 RXD
7 RTS
3 TXD
8 CTS
4 *
9 +5V
5 GND
5 GND
MOVE JUMBER E6
FOR +5V ON PIN 4
BATTERY
ON/OFF
www.gse-inc.com Novi, MI USA
Figure 1-7: Rear Panel
AUX 2
AUX 3
ETHERNET
5
COMMUNICATION PORT 1
Comm1 is standard with the Model 370/375. Connector pin outs for Comm 1 (DB9) are provided in Table 1-3 below.
Table 1-3: Communication Port Pin Out
Pin Designation Description Remote Display
1 No connection 2 RXD 3 TXD 4 VCC (+ 5V) 5 Ground / ISO Ground 6 Ground 7 RTS 8 CTS 9 VCC (+ 5V)
√ √
REMOTE DISPLAY CONNECTIONS
It is possible to connect a Model 370/375 to another 300 Series or 60 Series indicator and ha ve the remote indicator display a copy of the master indicator or customize the display of the remote (slave) indicator. The remote (slave) indicator’s keypad will operate the master indicator. Refer to page 55 to configure the master and remote (slave) displays. There are several different configurations for Master to remote (slave) indicator connection and setup. Refer to Table 1-3 for comm port connections.
Supply Voltage Jumper (E6)
This allows for a choice in scanner power supply pins and to minimize modifications to a cable or connector.
Comm port 1 has two pins on the DB 9 connector which provide + 5 volts to supply power to a scanner. The jumpers located on E6 of the main board will reroute the power (+ 5 volt) to either pin 9 or pin 4 depending on jumper orientation.
Pin 9 (Default) Pin 4
The power (+ 5 volt) and remote key pins are switched. Refer to Figure 1-8 for the jumper location on the main board. Refer to the Barcode Scanner manual for the power pin location.
Figure 1-8: Comm Port 1 Supply Voltage Jumper Location
6
Chapter 2: O
This chapter will provide detailed instructions on installing each option. Additional hardware may be needed for the Model 370/375 depending on which options you will be installing.
Also this chapter provides instructions on how to configure all Model 370 / 375 options. This includes setup mode parameters, connections, calibration and testing.
PTION INSTALLATION
CCoommmmuunniiccaattiioonn
RS-485 NETWORKING
The module converts the standard RS-232 communication on comm port 1 to RS-485. However the advantage of using the RS-485 module, aside from the ability to transmit over long distances, is the ability to network multiple indicators or parts counters using the same communication wires. When networking indicators or parts counter, it is necessary to set up a network address for each scale. The network module itself does not require addressing, rather each indicator or pa rts counter must be enabled for network addressing in the setup mode. Refer to page 26 for details on the RS-485 enable parameter (P250) and the network address parameter (P251).
Installation Instructions
1. DISCONNECT POWER! UNPLUG THE MODEL 370/375 TO INSURE DAMAGE WILL NOT OCCUR DURING OPTION INSTALLATION.
2. Remove the six 8 mm screws (size) from the bottom plate. Separate the top enclosure from the bottom plate.
3. Remove the IC chip and white jumper from the U4 socket on the main board.
4. Snap in the plastic spacers into the three mounting holes surrounding the U4 socket. Refer to Figure 2-1.
5. Gently press the option board into the socket and make sure the board snaps onto the standoffs.
6. Reinstall the enclosure bottom plate.
Figure 2-1: RS-485 / 20 mA Option Installation
RS-485 Connections (Comm Port 1)
The Model 370/375 will be connected to a peripheral via the DB 9 connector on comm port 1. Refer to Table 2-1 for wiring connections.
7
Table 2-1: RS-485 Comm Port 1 Connections
Comm port 1 pin out Connection
1 No connection 2 TX (B+) 3 TX (A-) 4 VCC 5 ISO ground 6 Ground 7 RX (A-) 8 RX (B+) 9 VCC
Half Duplex (2-wire)
Installing jumpers 1, 2 and 4 on the RS-485 option board electrically connects pin RX B(+) to pin TX B(+), and pin RX A(-) to pin TX A(-) on the option board. This effectively provides two + and two - pin connections, enabling easy connection of network lines in parallel from device to d evice without having to position two wires into the same lever socket. A B(+) line from each device on the network should be connected in parallel to the next device on the network. This is also true for all A(-) lines.
The units inside the two end-points of the network loop will utilize both A(-) pin connections and both B(+) pin connections. The units at the end-points of the network will utilize only one A(-) pin connection and one B (+) pin connection.
Full Duplex (4-wire)
Removing jumpers 1, 2 and 4 on the RS-485 option board requires that the transmit and receive lines be wired independently of one another. The RX B(+) and RX A(-) receive lines must be wired in parallel to the next device's RX B(+) and RX A(-) receive lines and the TX B(+) and TX A (-) transmit lines must be wired in parallel to the next device's TX B(+) and TX A(-) transmit lines.
8
In order to connect network lines in parallel from device to device it is necessary to position two wires into the same lever socket. This requires that the wire used to build the network be 24 AWG or smaller to allow both wires to fit into the same lever socket.
Both Half Duplex and Full Duplex
The network boards on both end-points should install jumper 3 on the RS-485 option board to engage the 120 W termination resistor (R8). The boards between the two en d-points should remove jumper 3 on the RS-485 option board.
The isolated ground (ISO GND) should be connected in parallel from unit to unit. A shielded twisted two pair cable is recommended throughout the network.
20 MA CURRENT LOOP OPTION
This option will convert the comm port 1 to a 20 mA current loop instead of an RS-232. This is a digital communication signal and should not be confused with a 4 to 20-mA (or 0-20 mA), which are analog output signals. The intended use is primarily printers and scoreboard displays.
This option will mount into the socket for the comm port RS-232 chip on the main board. This option will exclude the use of the RS-485 option board. (I.e. only the RS-485 OR the 20 mA option can be installed into a Model 370/375).
Installation Instructions
1. DISCONNECT POWER! UNPLUG THE MODEL 370/375 TO INSURE DAMAGE WILL
NOT OCCUR DURING OPTION INSTALLATION.
2. Remove the six 8 mm screws (size) from the bottom plate. Separate the top enclosure
from the bottom plate.
9
3. Remove U4 and the white jumper from the socket of the main board.
4. Snap in the plastic spacers into the three mounting holes surrounding the U4 socket.
Refer to Figure 2-1.
5. Gently press the option board into the socket and make sure the board snaps onto the
standoffs.
6. Reinstall the enclosure bottom plate.
BI-Directional
Both the transmit output and the receive input of the Model 370/375 are available as 20 mA signals. None of the handshake signals are supported for the 20-mA current loop operation.
Baud
Only baud rates of 9600 baud and less are supported.
Active/Passive
The Tx output may be used as an active or passive output from the Model 370/375. Either active or passive is chosen depending upon which terminals are used for the connections. In active mode the Model 370/375 supplies the current. In passive mode, the external device supplies the current. The Rx input is available in passive mode only.
Isolation
The input and output are electrically isolated from the main board as well as earth ground and each other, for both passive and active modes of operation. Isolation is a minimum of 1000v.
Max Voltage
Active mode Tx current loop provides a driving voltage of 12v. This will allow 20 mA current flow with up to a 600 ohm load. Passive mode will work with an external driving voltage of up to 50v.
Connections
The field connections to the 20 mA circuitry will be made at the 9 pin 'D' connector on the rear of the Model 370/375.
Transmit Current Input Active = TA Transmit Current Input Passive = TP Transmit Output = TXO Receive Current Input = RXI Receive Current Output = RX
Comm port 1 pin out Connection
1 No connection 2 RX IN 3 RX Pass 4 VCC 5 TX Active 6 Ground 7 TX OUT 8 TX Pass 9 VCC
Cable
The length for the current loop is 1000 ft. maximum. This is for the entire loop, not from device to device. Example: 1 transmitter and 1 receiver can have a maximum of 500 ft. of 2 conductor cable between them.
10
Connected Devices
While 20 mA current loops can allow for more than one transmitter and/or receiver, the Model 370/375 and/or option board do not include any address recognition or collision avoidance and/or detection to promote this usage. If the 20-mA loop is intended to be used in this manner, proper planning for these issues is required.
Table 2-2: Connecting to External Devices
Typical Installations
Model 370/375 External Device
Passive 20 mA Output Passive 20 mA Input Active 20 mA Output
TP RX+ TXO RX­RXI RX+ RX RX­TXO RX+ TA RX-
Active 20 mA Input Active 20 mA Output Passive 20 mA Input
AAnnaalloogg OOuuttppuutt OOppttiioonn
This section provides procedures for installing and configuring the analog output module. The analog output modules enable the Model 370/375 to generate a 0-10VDC, active 0-20mA or
active 4-20mA output signal corresponding to the value of most operating parameters. For parameter setup see page 35. For details on testing and troubleshooting see page 77. For analog output calibration see page 71. Requires an option mounting bracket kit (24370B-300A0) for internal installation.
Installation Instructions
1. DISCONNECT POWER! UNPLUG THE MODEL 370/375 TO INSURE DAMAGE WILL NOT OCCUR DURING OPTION INSTALLATION
2. Remove the (6) 38-31-8710 M5 x 0.8 x 10 mm screws from the enclosure bottom plate and set it aside.
3. Discard the mounting hardware provided with the analog output kit and use the hardware provided with the option-mounting bracket kit. Refer to page 13 for parts included with this kit.
4. Snap in the (4) nylon spacers in the 4 holes either to the right of the notch or the left of the notch in the option mounting bracket.
5. Position the Analog Output Option Board on the spacers so the ribbon cable points away from the notch on the option-mounting bracket. Carefully press the analog output option onto the spacers.
6. Install the (4) nylon hex nuts to secure the option board. Refer to Figure 2-3 for details.
7. If a setpoint option is also being used, connect the 6" option ribbon cable from J1 of the analog output option board to J1 of the setpoint option board.
8. Connect the 22-30-25520 6.5" ribbon cable (optional) to from J2 of the analog output board to J3 of the main board.
9. Install the option-mounting bracket in the Model 370/375 enclosure. Refer to page 13 for option mounting bracket installation instructions.
10. Connect all necessary wiring to the Analog Output Option Board.
11. Reinstall the enclosure bottom plate.
11
Figure 2-2: Model 370/375 Analog Output and Setpoint Option Installation
Analog Output Connections
Pin Connection Name Description
1 Earth Ground Non-isolated earth ground (future use). 2 + 5 VDC Isolated 5 volt source (future use). 3 Isolated Ground Provides an isolated ground connection. 4 Vout Used for the 0-10 VDC analog signal output. 5 Isolated Ground Provides an isolated ground connection. 6 Iout Used for 4-20 or 0-20 mA analog signal output.
SSeettppooiinntt OOppttiioonn
The setpoint option provides the ability to running a process, turning on stack lights or anything else that may require an output signal. Eight different configurations are offered. Requires an option mounting bracket kit (24370B-300A0) for internal installation.
Table 2-3: Setpoint Option Board Part Numbers
Quantity Part Number Description
1 420925-36594 DC 4 output 1 420926-36589 DC 4 input 1 420924-36584 CD 2/in - 2/out 1 420923-36574 Low voltage AC, 4 input 1 420918-36536 Low voltage AC, 2/in - 2/out 1 420922-36579 AC 4 output 1 420923-37093 High voltage AC, 4 input 1 420918-37092 High voltage AC, 2/in - 2/out
Installation Instructions
1. DISCONNECT POWER! UNPLUG THE MODEL 370/375 TO INSURE DAMAGE WILL NOT
OCCUR DURING OPTION INSTALLATION
2. Remove the (6) 38-31-8710 M5 x 0.8 x 10 mm screws from the enclosure bottom plate and
set it aside.
3. Discard the mounting hardware provided with the setpoint option kit and use the hardware
provided with the option-mounting bracket kit. Refer to page 13 for parts included with this kit.
4. Snap in the (4) nylon spacers in the 4 holes either to the right of the notch or the left of the
notch in the option mounting bracket.
12
5. Position the setpoint option board on the spacers so the ribbon cable points away from the
notch on the option-mounting bracket. Carefully press the analog output option onto the spacers.
6. Install the (4) nylon hex nuts to secure the option board. Refer to Figure 2-3 for details.
7. If an analog output option is also being used, connect the 6" option ribbon cable from J1 of
the setpoint option board to J1 of the analog output option board.
8. Connect the 22-30-25520 6.5" ribbon cable (optional) to from J2 of the setpoint board to J3
of the main board.
9. Install the option-mounting bracket in the Model 370/375 enclosure. Refer to page 13 for
option mounting bracket installation instructions.
10. Connect all necessary wiring to the setpoint option board.
11. Reinstall the enclosure bottom plate.
SETPOINT CARD CONNECTIONS
Using one of the software setpoint configurations (see General Setpoint Setup on page 36) in conjunction with the setpoint option board gives the Model 370/375 the ability to directly control external devices such as valves, relays, actuators, etc.
There are up to three setpoint outputs available. The activation and deactivation is controlled by the setpoint configuration. The outputs are capable of driving up to one Amp at 20-280VAC & 2 Amp at 3-60VDC. The solid state relays are normally open (NO) contacts.
OOppttiioonn MMoouunnttiinngg BBrraacckkeett
The option mounting bracket kit (24370B-300A0) is required for option installation. The bracket will accommodate up to four options. The options installed on the option-mounting bracket are the Analog Output and Setpoint. The options mount on the bracket with the hardware provided with each option kit.
Quantity Part Number Description
1 44-25-43147 Mounting Plate 8 17-20-2107 Nylon spacers 2 38-31-8710 Mounting Plate bolts 8 38-24-1500 Nylon nuts
Installation Instructions
1. DISCONNECT POWER! UNPLUG THE MODEL 370/375 TO INSURE DAMAGE WILL NOT OCCUR DURING OPTION INSTALLATION.
2. Install all options on the mounting bracket. Refer to the specific option section for installation instructions.
3. Remove the (6) 38-31-8710 M5 x 0.8 x 10 mm screws from the enclosure bottom plate and set it aside.
4. Use the (2) M5 self-tapping screws to fasten the option-mounting bracket to the Model 370/375 enclosure. For the installation drawing refer to Figure 2-3.
5. Reinstall the enclosure bottom plate.
13
Figure 2-3: Option Bracket Installation
14
Chapter 3: S
This chapter will cover the configuration of the scale parameters and how to configure options such as analog output, setpoint and communication modules.
CALE CONFIGURATION
EEnntteerriinngg tthhee SSeettuupp MMooddee ((MMooddeell 337700))
To prevent accidental changes to the Model 370/375 Setup, a sequence of keystrokes is used to gain access to the Setup Mode. If the Model 370 is set for remote display, unplug the unit and press [ZERO] + [SELECT] upon power up. Follow the instructions below to a ccess the setu p mode.
[ZERO] + [SELECT] [SELECT], [ZERO], [PRINT], [UNITS], [TARE]
These keystrokes must be made within five seconds, or the Model 370 will return to the Weigh Mode.
To
access the Setup Mode:
1. From the Weigh Mode, press [ZERO] + [SELECT] DISPLAY READS Setup ~ Enter Code
2. Press [SELECT] DISPLAY READS .
3. Press [ZERO] DISPLAY READS ..
4. Press [PRINT] DISPLAY READS
5. Press [UNITS] DISPLAY READS ….
6. Press [TARE]
DISPLAY READS Chgs ~ Poss!
P110.- - ~ F.S.= ~ 100
To
access Setup in a view-only mode:
1. From the Weigh Mode, press [ZERO] + [SELECT] DISPLAY READS Setup ~ Enter Code
2. Press [TARE]
DISPLAY READS No ~ Chgs
P110.- - ~ F.S.= ~ 100
When exiting the Setup Mode, the Model 370/375 prompts whether to enter the Calibration
Mode. (See page 61 for Calibration Mode procedures). The display will then prompt to save any changes.
15
EEnntteerriinngg tthhee SSeettuupp MMooddee ((MMooddeell 337755))
To prevent accidental changes to the Model 370/375 Setup, a sequence of keystrokes is used to gain access to the Setup Mode. If the Model 375 is set for remote display, unplug the unit and press [ZERO] + [SELECT] upon power up. Follow the instructions below to a ccess the setu p mode.
100 [SELECT] 23640 [SAMPLE/Enter]
These keystrokes must be made within five seconds, or the Model 375 will return to the Weigh Mode.
To
access the Setup Mode:
1. From the Weigh Mode, key in 100 [SELECT] DISPLAY READS Setup ~ Enter Code
2. Key in 23640 [SAMPLE/Enter]
DISPLAY READS Chgs ~ Poss!
P110.- - ~ F.S.= ~ 100
To
access Setup in a view-only mode:
1. From the Weigh Mode, key in 100 [SELECT] DISPLAY READS Setup ~ Enter Code
2. Press [SAMPLE/Enter]
DISPLAY READS No ~ Chgs
P110.- - ~ F.S.= ~ 100
SSeelleeccttiinngg aa PPaarraammeetteerr
To advance to the next parameter (Model 370 and Model 375):
1. Press [SELECT] DISPLAY READS P111.09 ~ 1Grad ~ 0.01
2. Press [SELECT] DISPLAY READS P112.05 ~ Ztrac ~ 0.5 d
3. Continue pressing [SELECT] to advance through all setup parameters.
To
access the previous parameter (Model 370):
1. Press [PRINT] DISPLAY READS .
2. Press [SELECT] DISPLAY READS P111.09 ~ 1Grad ~ 0.01
3. Repeat [PRINT] + [SELECT] to back up one parameter.
To
access the previous parameter (Model 375):
1. Press [.] DISPLAY READS .
2. Press [SELECT] DISPLAY READS P111.09 ~ 1Grad ~ 0.01
3. Repeat [.][SELECT] to back up one parameter.
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When accessing a parameter, the parameter number appears briefly. The display then toggles between
the parameter name and selection. Pressing [UNITS] will again briefly display the parameter number.
access a specific parameter (for example P200) (Model 370):
To
1. Press [PRINT] four times to select the first digit. DISPLAY READS 2
2. Press [UNITS] to advance to the next digit. DISPLAY READS 2.
3. Press [PRINT] once to select the next digit. DISPLAY READS 20
4. Press [UNITS] to advance to the next digit. DISPLAY READS 20.
5. Press [PRINT] once to select the next digit. DISPLAY READS 200
6. Press [SELECT] to advance to the parameter. DISPLAY READS P200.00 ~ Baud ~ 9600
To
access a specific parameter (for example P200) (Model 375):
1. Key in 200 [SELECT] DISPLAY READS P200.00 ~ Baud ~ 9600
CChhaannggiinngg aa PPaarraammeetteerr VVaalluuee
SELECTION PARAMETERS
Selection parameters have a pre-defined list of choices to pick from. Each choice is numbered and corresponds to a certain value. The choice number is shown to the right of the decimal point within the parameter number. Repeatedly pressing [TARE] (Model 370) or [SAMPLE/Enter] (Model 375) while viewing a selection parameter cycles through the available choices, or you can key in the choice number.
P 200.00
Indicates Parameter Parameter Number Choice Number
For example, parameter 200 (P200) is a selection parameter that holds the baud rate for the serial port. This is a selection parameter because a choice number between 00 and 12 must be used. Each choice number corresponds to a different baud rate. To change the baud rate from the default value of 9600 to 4800, perform the following steps from the Setup Mode.
To
change the baud rate from the default value of 9600 to 4800:
1. Key in 200 [SELECT] DISPLAY READS P200.00 ~ Baud ~ 9600
2. Press [TARE] (Model 370) or [SAMPLE/Enter] (Model 375) once. DISPLAY READS P200.01 ~ Baud ~ 4800
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Key-In Parameters
Key-In Parameters are not limited to a list of choices, although there may be upper and lower value limits. A Key-In Parameter requires that a numeric value be entered using the front panel keys. Key-In Parameters are shown with two hyphens after a decimal point within the parameter number.
P 110.--
Indicates Parameter Parameter Number Denotes “Key In”
To
enter a Key-In Parameter (370):
1. Press [PRINT]. A decimal point is used to represent the entry position.
2. Press [PRINT] until the desired character appears.
3. Press [UNITS]. Another decimal point indicates the next entry position.
4. Repeat steps 1 and 2 until your desired entry value is shown.
5. Press [TARE] to enter your numerical value.
To
enter a Key-In Parameter (375):
1. Key in the number by using the numeric keys.
2. Press [SELECT] to accept the entry.
To
setup a full scale value of 250 lbs (370):
1. Access the setup mode.
DISPLAY READS P11 0.- - ~ F.S.= ~ 100
2. Press [PRINT] four times to select the first digit.
DISPLAY READS 2
3. Press [UNITS] to advance to the next digit.
DISPLAY READS 2.
4. Press [PRINT] six times to select the next digit.
DISPLAY READS 25
5. Press [UNITS] to advance to the next digit.
DISPLAY READS 25.
6. Press [PRINT] once to select the next digit.
DISPLAY READS 250
7. Press [TARE] to enter the value.
DISPLAY READS P11 0.- - ~ F.S.= ~ 250 To
setup a full scale value of 250 lbs (375):
1. Access the setup mode.
DISPLAY READS P110.- - ~ F.S.= ~ 100
2. Key in 250 [SELECT] to accept the entry.
DISPLAY READS P11 0.- - ~ F.S.= ~ 250
18
SSaavviinngg PPaarraammeetteerrss
To exit the Setup Mode and save changes (370):
1. Press [ZERO] to begin exiting Setup Mode. DISPLAY READS Enter ~ =CAL!
2. Press [ZERO] to bypass Calibration Mode. DISPLAY READS Enter ~ =Stor
3. Press [TARE] to save setup changes. DISPLAY READS Enter ~ =End
4. Press [TARE] to complete exit. DISPLAY READS 0.00
To
exit the Setup Mode and save changes (375):
1. Press [ZERO] to begin exiting Setup Mode. DISPLAY READS Enter ~ =CAL!
2. Press [CLR] to bypass Calibration Mode. DISPLAY READS Enter ~ =Stor
3. Press [SAMPLE/Enter] to save setup changes. DISPLAY READS Enter ~ =End
4. Press [SAMPLE/Enter] to complete exit. DISPLAY READS 0.00
To
exit the Setup Mode from the view-only mode (370 and 375):
1. Press [ZERO] to begin exiting Setup Mode. DISPLAY READS Enter ~ =End
2. Press [TARE] (370) or [SAMPLE/Enter] (375) to complete exit. DISPLAY READS 0.00
To
exit the Setup Mode without saving changes (370):
1. Press [ZERO] to begin exiting Setup Mode. DISPLAY READS Enter ~ =CAL!
2. Press [ZERO] to bypass Calibration Mode. DISPLAY READS Enter ~ =Stor
3. Press [ZERO] to exit without saving changes. DISPLAY READS Enter ~ =Undo
4. Press [TARE] to undo changes. DISPLAY READS Enter ~ =End
5. Press [TARE] to complete exit. DISPLAY READS 0.00
To
exit the Setup Mode without saving changes (375):
1. Press [ZERO] to begin exiting Setup Mode. DISPLAY READS Enter ~ =CAL!
2. Press [CLR] to bypass Calibration Mode. DISPLAY READS Enter ~ =Stor
19
3. Press [CLR] to exit without saving changes. DISPLAY READS Enter ~ =Undo
4. Press [SAMPLE/Enter] to undo changes. DISPLAY READS Enter ~ =End
5. Press [SAMPLE/Enter] to complete exit. DISPLAY READS 0.00
FFaaccttoorryy DDeeffaauulltt
Parameter 65001 and 65002 are available to return the Model 370/375 to factory settings. Parameter 65001 will reset parameters including the calibration, while parameter 65002 resets all parameters except the calibration.
After a factory default is performed and saved the Model 370/375 will be in the Quantity mode. The display will show ‘do APS’ which means an average piece weight needs to be established. Either perform a sample (refer to page 50) or press [SELECT] to chose another mode.
Return
1. Access the setup mode. See page 15.
2. Key in 65001 or 65002 [SELECT]
3. Press [TARE] once.
4. Press [TARE] once.
5. Press [ZERO] [ZERO] [TARE] [TARE]
Return
1. Access the setup mode. See page 15.
2. Key in 65001 or 65002 [SELECT]
to factory default (370):
DISPLAY READS P65002~default-Cal
DISPLAY READS Are U sure?~default=Enter
DISPLAY READS Setup done~P65002~default-Cal
DISPLAY READS do APS
to factory default (375):
DISPLAY READS P65002~default-Cal
3. Press [SAMPLE/Enter] once. DISPLAY READS Are U sure?~default=Enter
4. Press [SAMPLE/Enter] once. DISPLAY READS Setup done~P65002~default-Cal
5. Press [ZERO] [CLR] [SAMPLE/Enter] [SAMPLE/Enter] DISPLAY READS do APS
LLiisstt ooff PPaarraammeetteerrss
The Model 370 and Model 375 have several parameters that can be configured to your sp ecific application. Table 3-1 is a complete list of the available parameters. Also refer to page 23 for explanations of each parameter. The parameters shaded in gray do not apply to the Model 370/375.
20
Table 3-1: Parameter Map Parameter
Number
P110.-­P111.06 P112.05 P114.10 P115.10 P116.04 P117.03 P118.12
P119.00 P150.00
P151.01 P152.00
P161.00 P166.01
P167.01 P169.00
P171.00 P179.01
P200.00 P201.01 P202.00
P203.00 P204.02
P210.01 P212.01
P213.01 P220.00
P221.01 P222.00
P223.00 P224.02
Display Name
F.S.= 1Grad Ztrac Stabl StDly Filtr Rate= Zrang
LinrZ Units
Unbut Unit3
TarSa AutoT
TarIn AtClr
AnAlg Count
Baud1 Data1 Par 1
Stop1 HndS1
Send1 Stbl1
Ttyp1 Baud2
Data2 Par 2
Stop2 HndS2
Default Value
100.00
0.01
0.5d
1.0d 1 Sec 1 Sec
0.3 Sec 100%
Disable lb
Enable None
Disable Enable
Disable (370) Enable (375)
Disable
Disable Enable
9600 8 Bits None
1 Bit Soft
Press Delay
--2-­9600
8 Bits None
1 Bit Soft
Valid Range/ Choices
.01 – 999,999
(Keyed In)
.00001 – 500
(24 Selections)
Off - 20.0d
(200 Selections)
Off – 20.0d
(200 Selections)
0.05 – 10.0 Sec
(101 Selections)
.06 – 8.00 Sec
(8 Selections)
0.05 – 20.0 Sec
(201 Selections)
.01 – 100%
(13 Selections)
Enable / Disable
(Toggle)
lb / kg / other
(Toggle)
Enable / Disable
(Toggle)
None / ounce / gram / lb oz
(4 Selections)
Enable / Disable
(Toggle)
Enable / Disable
(Toggle)
Enable / Disable
(Toggle)
Enable / Disable
(Toggle)
Enable / Disable
(Toggle)
Enable / Disable
(Toggle)
150 – 115K
(13 Selections)
7 – 8 Bits
(2 Selections)
None – Odd
(3 Selections)
1 – 2 Bits
(2 Selections)
None – Both
(4 Selections)
Off – ID
(5 Selections)
Off – Delay
(Toggle)
1 – 16, Custom
(Selection)
150 – 115K
(13 Selections)
7 – 8 Bits
(2 Selections)
None – Odd
(3 Selections)
1 – 2 Bits
(2 Selections)
None – Soft
(2 Selections)
Parameter Description
Full Scale Count By (division size) Zero Track Aperture Stability Window Stability (Motion) Delay Filter Setting Display Update Zero Button Range
Linearization Default (Calibration) Units
Units Button Additional Unit
Tare Save Auto Tare
Keyboard Tare Auto Tare Clear
Analog Output Option Counting Functions
Comm 1 Baud Rate Comm 1 Data Bits Comm 1 Parity
Comm 1 Stop Bits Comm 1 Handshake
Comm 1 Transmit Comm 1 Motion
Print Transmission Comm 2 Baud Rate
Comm 2 Data Bits Comm 2 Parity
Comm 2 Stop Bits Comm 2 Handshake
Page
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