HOLOPHANE Illuminaire, Illumibay Installation Instructions Manual

HOLOPHANE

®

Illuminaire® / Illumibay

The New Shape of Light

®

®

Maintenance

Installation and

Integral Ballast Version Manual

Manual

AFTER INSTALLATION DELIVER THIS

MANUAL TO OWNER

IMPORTANT SAFETY INSTRUCTIONS

WARNING – READ THESE INSTRUCTIONS

CAREFULLY BEFORE ATTEMPTING TO INSTALL OR
MAINTAIN THIS FIXTURE. WORK MUST BE DONE BY
QUALIFIED PERSONNEL.

WARNING – BE CERTAIN THAT ALL ELECTRICAL

POWER IS DISCONNECTED FROM THE FIXTURE
BEFORE INSTALLING OR MAINTAINING THE FIXTURE.

WARNING – FOLLOW LAMP MANUFACTURER’S

OPERATING AND MAINTENANCE INSTRUCTIONS.

FAILURE TO FOLLOW THESE WARNINGS MAY

RESULT IN DEATH, INJURY OR SIGNIFICANT

PROPERTY DAMAGE.

1 INTRODUCTION

1.1 Product Description. The Illuminaire / Illumibay

series lighting fixtures have been listed to
applicable U.S. and Canadian safety standards
by Underwriters Laboratories Inc. They are
suitable for use in damp locations, and ambient
temperatures to 40 degrees Celsius.

1.2 Alternate Information Sources. If additional
questions arise relative to this lighting fixture that this
document or your supplier cannot answer, please
refer them to :

Holophane

Field Service Department

P.O. Box 3004

Newark, OH 43058-3004

[phone]

GR1291 / GR1554

2 INSTALLATION

2.1 Tools and Materials Required.

TABLE 1. Installation Tools and Materials

DESCRIPTION USE
Philips head screwdriver Electrical housing cap

Socket and wrench set Optical hanging bolt &

Electrical disassembly

Allen wrench set Optical set screw

WARNING:

DO NOT SUSPEND THE LUMINAIRE SOLEY FROM A

OUTLET BOX. THE LUMINAIRE WEIGHT EXCEEDS

THE 50# CAPACITY OF OUTLET BOXES. FAILURE TO

PROVIDE ADDITIONAL SUPPORT MAY RESULT IN

INJURY OR DEATH OR SIGNIFICANT PROPERTY

DAMAGE.

2.2 Electrical Assembly Installation
SEE FIGURE 1

2.2.1 Loosen two screws holding electrical housing

cap in place. Rotate and lift off.

PF Option or other hanging device.

2.2.2 Slip hanging device or PF through center hole

of electrical housing cap and apply 4-5 drops of the
thread locking liquid (provided) to threads of pipe and
screw pipe in approximately ½ inch, this equals 7
threads tightening securely. (Wipe away excess
adhesive that may have squeezed out.)

2.2.3 Route wires through pipe to top of electrical
housing and make wire connection in accordance
with approved wiring methods.

2.2.4 Reinstall electrical housing cap and tighten
screws. Tighten safety screw securely.

2.2.5 Hang the electrical housing to a secure location
capable of withstanding 75 lbs. Tighten safety screw
securley.

2.3 Optical Assembly Installation.

2.3.1 Remove the optical hanging bolt from parts bag

located in the wiring area of the optical husk. It will
self-thread into hole provided on top of the optical
husk. Tighten securely.

2.3.2 Lift optical and place optical hanging bolt in the
slot provided for it in the electrical housing. This will
provide a temporary means of hanging while the
wiring connections are made. (See Fig. 1 Assembled
View)

IM-207-I

Figure 1

GR1334B

2.3.3 Illuminaire or Illumibay Wiring:

2.3.3.1 MH Electro Magnetic, MH Electronic, Inc,
EM & ER: Splice the wires from the optical to

electrical housing as follows: attach black leads to
black leads, white to white and green to green. If the
optical assembly is supplied with the EM or ER
option, splice “INC” to “INC” two places. For Illumibay
ER option, splice Red lead with “INC” on optical end
two places. Other ends will be spliced in conduit box
provided.
MH electronic ballast: Attach White connectors
between optic assembly and electrical housing
assembly, carefully place white connector into optical
husk wiring chamber. See figure. 3 & 4.
Dimming Option Wiring Connection
Dimming voltage operate between 0-10 Volt DC.
Separate dimming leads from main power leads.
Tie dimming leads around the hook assembly with
wire tie. Connect Dimming Leads as shown in
figure 5.

(Polarity is very impotant when connecting

dimming leads)

2.3.3.2 Single Compact Fluorescents: Single lamp

CFL units may be spliced using color coding to
match. Carefully place splices into optical husk wiring
chamber.

2.3.3.3: Multiple Compact Fluorescents: For dual
lamp units, the units need to be spliced following the
diagram provided in Fig. 2. For units with more than
two sockets and the 120W CFL, connect electrical
housing plug to optical receptacle securely. Carefully
push wires up into the electrical housing.

Figure 2

GR1347

2.3.4 Lift optical from this temporary hanging position

and insert into the opening of the electrical housing.
There are protruding lugs that must match up to the
openings in the optical husk.

2.3.5 Carefully line up the lugs with the openings and
push optical into opening. When fully inserted in the
electrical housing, twist clockwise to engage.

2.3.6 Carefully release the optical after insuring that it
has engaged the lugs securely. Tighten set screw
securely to lock the optical from turning or becoming
loose.

WARNING: FAILURE TO TIGHTEN SET SCREW
MAY RESULT IN INJURY OR DEATH OR
SIGNIFCANT PROPERTY DAMAGE.

2.4 Lamp Installation

2.4.1 Illuminaire

2.4.1.1 Remove relamp door by turning counter-

clockwise. Allow door assembly to hang on cable
provided while lamping. Install proper lamp type (See
relamp information on the optical assembly) and
tighten lamp securely into socket.

2.4.1.2 Install relamp door by pushing relamp cable
up into opening while inserting threaded neck into the
metal receiver in the optical assembly and twist in a
clockwise direction until it seats completely. Do not
over-tighten.

2.4.2 Enclosed Illumibay

2.4.2.1 Open enclosed door by carefully releasing the

two clips holding the door shut. With you holding the
door gently let the door swing to a vertical position
and let hang while lamping. Install proper lamp type
(See relamp information on the optical assembly) and
tighten lamp securely into socket.

IM-207-I