Holman Cooking/Star Mfg QT14B, QT14BR, QT14BW, QT14BWR Operation Manual

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CONVEYOR
SANDWICH TOASTER
MODEL
QT14BW, QT14BWR
Installation and
Operation
Instructions
2M-Z9702 Rev. I 8/19/11
QT14BR
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These symbols are intended to alert the user to the presence of important operating and maintenance instructions in the manual accompanying the appliance.
RETAIN THIS MANUAL FOR FUTURE REFERENCE
NOTICE
Using any part other than genuine Star factory supplied parts relieves the manufacturer of all liability.
Star reserves the right to change specications and product design without
notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.
Due to periodic changes in designs, methods, procedures, policies and
regulations, the specications contained in this sheet are subject to change without notice. While Star International Holdings Inc., Company exercises good faith efforts to provide information that is accurate, we are not
responsible for errors or omissions in information provided or conclusions
reached as a result of using the specications. By using the information provided, the user assumes all risks in connection with such use.
MAINTENANCE AND REPAIRS
Contact your local authorized service agent for service or required maintenance. Please record the model number, serial number, voltage and purchase date in the area below and have it ready when
you call to ensure a faster service.
SAFETY SYMBOL
Model No.
Serial No.
Voltage
Purchase Date
Business
8:00 am to 4:30 p.m. Central Standard Time
Hours: Telephone: (800) 264-7827 Local (314) 684-6303 Fax: (800) 396-2677 Local (314) 781-2714
E-mail Parts@star-mfg.com
Service@star-mfg.com
Warranty@star-mfg.com
Website: www.star-mfg.com
Service Help Desk
Authorized Service Agent Listing
Reference the listing provided with the unit
or for an updated listing go to:
Website: www.star-mfg.com E-mail Service@star-mfg.com
Mailing Address: Star International Holdings Inc., Company
10 Sunnen Drive St. Louis, MO 63143 U.S.A
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TABLE OF CONTENTS
PAGE Star Contact Information 2
Specications 3
General Information Data 4 Inspection & Assembly 4 Assembly and Installation 4-5 Electrical Connection 5 Oven Components 5 Stacking Ovens 6 Daily Operation 6 Cleaning Daily 7 Weekly 8 Monthly 9 Maintenance and Repairs 10-11 Troubleshooting Guide 12 Limited Equipment Warranty 13 Wiring Diagrams 14-16 Exploded View Illustration & Parts List 18-21
SPECIFICATIONS QT14B,
Rating/Connection: 7,800 Watts NEMA Plug: N/A Electrical Supply: Separate service per toaster - 37.5 Amp, 208 VAC, 1 phase, 60 Hz Separate service per toaster - 32.5 Amp, 240 VAC, 1 phase, 60/50 Hz Separate service per toaster - 21.7 Amp, 208 VAC, 3 phase, 60 Hz Approximate Weight (QT14B Oven with Legs): Installed - 170 Lbs (77.1 kg) Dimensions: Width: 55" (139.7 cm) - Oven with Trays Depth: 24" (60.9 cm) Height: 20" (50.8 cm) - Single Oven with Legs
QT14BR, QT14BW, QT14BWR
QT14B, QT14BR, QT14BW, QT14BWR
Rating/Connection: 7,950 Watts NEMA Plug: N/A 3 Phase: N/A Electrical Supply: Separate service per toaster - 36.1 Amp, 220 VAC, 1 phase, 60 Hz Separate service per toaster - 20.9 Amp, 220 VAC, 3 phase, 50 Hz Separate service per toaster - 12.1 Amp, 380 VAC, 3 phase, 50 Hz Approximate Weight (QT14B Oven with Legs): Installed - 170 Lbs (77.1 kg) Dimensions: Width: 55" (139.7 cm) - Oven with Trays Depth: 24" (60.9 cm) Height: 20" (50.8 cm) - Single Oven with Legs
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IL1150
CAUTION
GENERAL INSTALLATION DATA
This equipment is designed and sold for commercial use only by personnel trained and experienced in its operation and is not sold for consumer use in and around the home nor for use directly by the general public in food service locations.
Before using your new equipment, read and understand all the instructions & labels associated with the unit prior to putting it into operation. Make sure all people associated with its use understand the units operation & safety before they use the unit.
INSPECTION & ASSEMBLY
All shipping containers should be checked for freight damage both visible and concealed. This unit has been tested and carefully packaged to insure delivery of your unit in perfect condition. If equipment is received in damaged condition, either apparent or concealed, a claim must be made with the delivering carrier.
Concealed damage or loss - if damage or loss is not apparent until after equipment is unpacked, a request for inspection of concealed damage must be made with carrier within 15 days. Be certain to retain all contents plus external and internal packaging materials for inspection. The carrier will make an inspection and will supply necessary claim forms.
UN CRATING AND INSPECTING
Unpack the unit and components from the shipping container. Remove all visible packing material.
Ifdamageisdiscovered,leaclaimimmediatelywiththecarrierthathandledtheshipment.DO NOT operate the unit if it was damaged during shipping.
The following should be included: Holman Conveyor Sandwich Toaster, Stainless Steel Unload Tray,
(four) 4 Stainless Steel Legs, extra Motor, and Magnetic Bake Aid w/Bracket.
CAUTION
CAUTION
ASSEMBLY AND INSTALLATION
The unit was shipped with certain assembly required.
DO NOT PLACE THE UNIT ON ITS SIDE. FAILURE
TO COMPLY MAY RESULT IN DAMAGE TO EQUIPMENT.
To attach the four 4 legs, with assistance place the unit on its end as shown (damage to the elements can occur when the unit is placed on its side) insert the legs by screwing them into the weld nuts located on the bottom of the unit. When completed and with help, carefully turn the unit upright.
NEVER OPERATE UNIT WITHOUT PROPER LEGS
IN PLACE.
Install unit in its operating position. Level unit by adjusting the feet. Both ends must be at least 6" from any vertical
combustiblesurface.Allowsufcientspaceforoperating
personnel. The Unload Tray has a keyhole slot on the tray that will
slide over the two screw heads on the end of the toaster as shown int the Toaster Components Iluustration.
The crumb tray slides into each end of the toaster under the conveyor. The slot is formed by two pieces of metal on each side, under the toaster. They keep the interior of the machine clean
andreectheatawayfromthecontrolsandbackuptothesandwiches.
A layer of aluminum foil on the tray (check that it does not interfere with the conveyor) will make the
traymorereectiveandmakecleanupeasier.
LEG INSTALLATION
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ASSEMBLY AND INSTALLATION continued
UNLOAD TRAY
TYPICAL TOASTER COMPONENTS
IL1151A
CRUMB TRAY
CRUMB TRAY
HI-LIMIT RESET SWITCH
CLEAN
OPERATE
CRUMB TRAY
LOWER
AIR
INTAKE
ACCESS PANEL
ACCESS PANEL
AIR
INTAKE
“The Bake” Bracket
“The Bake” SIGN
WARNING
ELECTRICAL
CONNECTION
Have an electrician connect input power to the unit(s) in accordance with local electrical codes. A connection terminal block is located inside an electrical box on the control side of
the unit. CORD & PLUG IS NOT PROVIDED.
VERIFY THE GROUND (EARTH) CONNECTION IS PROPERLY WIRED. NEVER
CONNECT UNIT TO POWER WITHOUT PROPER GROUND CONNECTIONS. IMPROPER GROUND MAY RESULT IN SEVERE INJURY OR FATALITY.
MAKE SURE ALL INPUT POWER IS OFF BEFORE INSTALLING/REMOVING ANY
PARTS.
BEFORE INSTALLING UNIT, HAVE YOUR ELECTRICIAN CHECK WITH LOCAL
POWER COMPANY TO DETERMINE ACTUAL VOLTAGE AT THE STORE.
Before applying input power to the unit, check elements for breakage. DO NOT apply power to the unit if a any elements are broken. If no broken elements are found, apply input power by switching the ON/OFF toggle to the ON position. Turn conveyor belt speed control to the maximum setting and check all elements and conveyor for proper operation.
Allow approximately 5 to 10 minutes for the twin-fan cooling system to come on. Check the air
intakefanareashownbelow,makingsurethereisasufcientowofairintotheunit.Restricting theairowwillcausetheunittorunhotterthendesignedcausingdamagetotheunit.
If all heater and conveyor systems are operating properly, turn the master ON/OFF switch to the OFF position and allow unit to cool. The fans will continue to circulate cool air throughout the unit until the internal temperatures have been decreased.
If a problem is discovered during start up procedures, immediately turn the Master ON/OFF switch to the OFF position and call the Star Service Help Desk at 1-800-807-9054.
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TOASTER
TOASTER
STACKING LEGS
(QTY 4)
IL1152
DRILL THROUGH
HOLES
®
STACKING TOASTERS
When stacking two Holman QT14/ QT14B Conveyor Sandwich Toasters a QT14 Stacking Legs Kit (part no. PS-Z8977) MUST be used to prevent overheating of the control box of the top toaster.
1. Unplug BOTH UNIT power cords from the wall receptacle, and allow to cool.
2. Once cooled, stand the top unit on end and remove all 4 feet.
Save them for possible future use.
3.
Take one of the four (4) stacking legs and bolt it in place of previously removed leg. T
ighten using wrench. Install
the remaining three.
4. Stand unit in its usable position and verify the legs are stable.
5. Place the upper unit on top of the other toaster, with the controls facing the same direction and lined up together.
6. Once in place, using a #29-drill bit (.136"), drill holes into the lower toaster by going through the drill holes in the stacking leg as shown. Do this in all four (4) places.
Insert screws
7. (provided) holes securing the two units together. Continue until all four (4) are complete.
8. Plug in units and test for proper operation.
into the mounting
CAUTION
DAILY OPERATION
1. Turn On/Off switches to the ON position and variable speed control to the desired setting. Allow 30-40 minutes for complete machine warm up.
2. Adjust speed as required during operation to achieve a good bake.
3. When done for the day, turn the On/Off switch to the OFF position. The conveyor will
stop and the elements will go off. The two fans will continue to run to cool the machine.
The fans are controlled by a thermostat and will stop when the elements are cooled.
DO NOT begin to service or clean the machine until the fans have stopped.
CAUTION: Some parts of the machine will still be warm.
Refer to the Troubleshooting section if the machine is not performing as expected.
CERTAIN SURFACES ARE EXTREMELY HOT DURING OPERATION AND CARE
SHOULD BE TAKEN WHILE USING THIS UNIT.
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