Holman Cooking/Star Mfg 210HX, 214HX Operation Manual

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MINIVEYOR
MULTI-PURPOSE OVEN
MODEL
Installation and
Operation
Instructions
2M-HG0104 Rev. J 1/18/2012
214HX
1
ALL MODELS
210HX-V67 & V68 214HXA-V68
2
These symbols are intended to alert the user to the presence of important operating and maintenance instructions in the manual accompanying the appliance.
RETAIN THIS MANUAL FOR FUTURE REFERENCE
NOTICE
Using any part other than genuine Star factory supplied parts relieves the manufacturer of all liability.
Star reserves the right to change specications and product design without
notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.
Due to periodic changes in designs, methods, procedures, policies and
regulations, the specications contained in this sheet are subject to change without notice. While Star International Holdings Inc., Company exercises good faith efforts to provide information that is accurate, we are not
responsible for errors or omissions in information provided or conclusions
reached as a result of using the specications. By using the information provided, the user assumes all risks in connection with such use.
MAINTENANCE AND REPAIRS
Contact your local authorized service agent for service or required maintenance. Please record the model number, serial number, voltage and purchase date in the area below and have it ready when
you call to ensure a faster service.
SAFETY SYMBOL
Model No.
Serial No.
Voltage
Purchase Date
Business 8:00 am to 4:30 p.m. Central Standard Time Hours:
Telephone: (314) 678-6303 Fax: (314) 781-2714
E-mail Parts@star-mfg.com
Service@star-mfg.com
Warranty@star-mfg.com
Website: www.star-mfg.com
Service Help Desk
Authorized Service Agent Listing
Reference the listing provided with the unit
or for an updated listing go to:
Website: www.star-mfg.com E-mail Service@star-mfg.com
Mailing Address: Star International Holdings Inc., Company
10 Sunnen Drive St. Louis, MO 63143 U.S.A
2
SPECIFICATIONS 210HX-120V - 60Hz
Rating/Connection: 1,700 Watts NEMA Plug: 5-15P, CUL 5-20P Electrical Supply: Separate service per oven - 14.2 Amp, 120 VAC, 60 Hz Approximate Weight (210HX Oven with Legs): Installed - 61.5 Lbs (28 kg), Shipping - 39.5 Lbs (18 kg) Dimensions: Width: 46 11/16" (118.6 cm) - Oven with Shelves Depth: 15 7/16" (39.2 cm)
Height: 14" (35.5 cm) - Single Oven with Legs
210HX-208V - 60Hz
Rating/Connection: 2,800 Watts NEMA Plug: 6-20P Electrical Supply: Separate service per oven - 13.5 Amp, 208 VAC, 60 Hz Approximate Weight (210HX Oven with Legs): Installed - 61.5 Lbs (28 kg), Shipping - 39.5 Lbs (18 kg) Dimensions: Width: 46 11/16" (118.6 cm) - Oven with Shelves Depth: 15 7/16" (39.2 cm)
Height: 14" (35.5 cm) - Single Oven with Legs
210HX-220V - 50 Hz
Rating/Connection: 2,800 Watts NEMA Plug: CE-16A Cord Electrical Supply: Separate service per oven - 12.7 Amp, 220 VAC, 50 Hz Approximate Weight (210HX Oven with Legs): Installed - 61.5 Lbs (28 kg), Shipping - 39.5 Lbs (18 kg) Dimensions: Width: 46 11/16" (118.6 cm) - Oven with Shelves Depth: 15 7/16" (39.2 cm) Height: 14" (35.5 cm) - Single Oven with Legs
210HX-240V - 60 & 50 Hz
Rating/Connection: 2,800 Watts NEMA Plug: 6-20P CE-16A Cord Electrical Supply: Separate service per oven - 11.7 Amp, 240 VAC, 60 Hz & 50 Hz Approximate Weight (210HX Oven with Legs): Installed - 61.5 Lbs (28 kg), Shipping - 39.5 Lbs (18 kg) Dimensions: Width: 46 11/16" (118.6 cm) - Oven with Shelves Depth: 15 7/16" (39.2 cm)
Height: 14" (35.5 cm) - Single Oven with Legs
214HX-208V - 60 Hz
Rating/Connection: 4,000 Watts NEMA Plug: 6-30P Electrical Supply: Separate service per oven - 19.3 Amp, 208 VAC, 60 Hz Approximate Weight (214HX Oven with Legs): Installed - 77.5 Lbs (31 kg), Shipping - 44.5 Lbs (20 kg) Dimensions: Width: 46 11/16" (118.6 cm) - Oven with Shelves, 48 3/16" (122.4 cm) 214HXETB Depth: 19 7/16" (39.2 cm)
Height: 14" (35.5 cm) - Single Oven with Legs
214HX-220V - 50 Hz
Rating/Connection: 4,000 Watts NEMA Plug: N/A Electrical Supply: Separate service per oven - 18.2 Amp, 220 VAC, 50 Hz Approximate Weight (214HX Oven with Legs): Installed - 77.5 Lbs (31 kg), Shipping - 44.5 Lbs (20 kg) Dimensions: Width: 46 11/16" (118.6 cm) - Oven with Shelves Depth: 19 7/16" (39.2 cm)
Height: 14" (35.5 cm) - Single Oven with Legs
214HX-240V - 60 & 50 Hz
Rating/Connection: 4,000 Watts NEMA Plug: 6-30P CE-16A Cord Electrical Supply: Separate service per oven - 16.7 Amp, 240 VAC, 60 Hz & 50 Hz Approximate Weight (214HX Oven with Legs): Installed - 77.5 Lbs (31 kg), Shipping - 44.5 Lbs (20 kg) Dimensions: Width: 46 11/16" (118.6 cm) - Oven with Shelves, 48 3/16" (122.4 cm) 214HXETB Depth: 19 7/16" (39.2 cm)
Height: 14" (35.5 cm) - Single Oven with Legs
Check with factory for CE approved models.
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IL1035
CAUTION
GENERAL INSTALLATION DATA
This equipment is designed and sold for commercial use only by personnel trained and experienced in its operation and is not sold for consumer use in and around the home nor for use directly by the general public in food service locations.
Before using your new equipment, read and understand all the instructions & labels associated with the unit prior to putting it into operation. Make sure all people associated with its use understand the units operation & safety before they use the unit.
All shipping containers should be checked for freight damage both visible and concealed. This unit has been tested and carefully packaged to insure delivery of your unit in perfect condition. If equipment is received in damaged condition, either apparent or concealed, a claim must be made with the delivering carrier.
Concealed damage or loss - if damage or loss is not apparent until after equipment is unpacked, a request for inspection of concealed damage must be made with carrier within 15 days. Be certain to retain all contents plus external and internal packaging materials for inspection. The carrier will make an inspection and will supply necessary claim forms.
INSPECTION & ASSEMBLY
UNCRATING AND INSPECTING
Unpack the unit and components from the shipping container. Remove all visible packing
material and those from inside the cooking chamber. If damage is discovered, le a claim
immediately with the carrier that handled the shipment. Do not operate the unit if it was damaged during shipping.
The following should be included: Miniveyor Multi-Purpose Oven, Stainless Steel Load Up & Unload Trays, 4 Stainless Steel Legs.
CAUTION
CAUTION
REMOVE ALL HEATING ELEMENT SHIPPING SUPPORTS PRIOR TO PLACING YOUR UNIT INTO OPERATION.
ASSEMBLY AND INSTALLATION
The unit was shipped with certain assembly required, plug into a standard outlet specied for its voltage and amp draw. If improper electrical supply is determined, contact a qualied electrician
prior to using the unit. Removal and replacement of the power cord and plug will void the warranty. For assistance, contact your local authorized service agent for service or required maintenance.
Attach the 4 legs by screwing them into the weld nuts located on the bottom of the unit. When complete, use two people to carefully turn the unit upright. Level unit by adjusting the feet (approximately 1/2" adjustment). Never operate unit without proper legs in place.
Before using the unit for the rst
time, wipe down the exterior with a damp cloth.
CAUTION
Allow enough space around the oven for adequate ventilation. Do not operate the unit without the crumb tray properly positioned. Overheating and poor baking may occur. Read all labels on the unit and follow their instructions.
LEG INSTALLATION
4
CLEAN
OPERATE
UNLOAD TRAY
EXTENDED NOSE GUARD
CRUMB TRAY
TYPICAL LEFT TO RIGHT CONFIGURATION
ADJUSTABLE
HEAT SHUTTERS
IL1038
WARNING
ASSEMBLY AND INSTALLATION continued
Install unit in its operating position allow
sufcient space for operating personnel.
Install the Crumb, Load and Unload Trays as shown, making sure the ends are at least 6" from any vertical combustible surfaces.
Have an electrician connect input power to the unit(s) in accordance with local electrical codes. A connection terminal block is inside the left side cavity for models not provided with a cord and plug set.
ELECTRICAL CONNECTION
Before making any electrical connection to this unit, check that the power supply is adequate for the voltage, amperage and requirements stated on the rating plate. A wiring diagram is included herewith.
Disconnect the unit from the power source before installing or removing any parts. Be absolutely sure that the ground connection for the receptacle is properly wired. Do not connect
equipment to power without proper ground connections. Improper grounding may result in personal injury or fatality.
WARNING
DO NOT CUT OR REMOVE THIS PLUG OR GROUNDING PRONG FROM THE PLUG. CONNECT/PLUG UNIT INTO DEDICATED A.C. LINE ONLY SPECIFIED ON THE DATA
PLATE OF THE UNIT.
HEATING ELEMENTS
Inspect all heating elements in the unit for breakage. Every unit is properly tested prior to leaving the factory, but damage may of occurred during shipping. If a broken tube is found, do not apply power to the unit. If everything checks out, Turn on Main Power Switch, Turn both heat controls and conveyor belt speed control to the maximum setting and check all heater tubes and conveyor for proper operation.
COOLING SYSTEM
After the unit is initially turned on, allow 5 to 8 minutes for the fan cooling system to come on. Once
on, check the air intake area located under the unit and be sure that there is a sufcient ow of air
into the control box. Keep area under the unit clean from obstructions that may result in restricted air
ow to the control box. Restricting the air ow will cause the unit to run hotter then designed, causing
the Hi-Limit to turn unit off. See the Oven Components section on page 7 for control box & Hi-Limit Reset locations.
FINAL CHECK
If all heaters and conveyor systems are operating properly, switch the master on/off switch to the OFF position and allow unit to cool, the fan will continue to circulate air, cooling the unit until the internal temperatures have been decreased.
If a problem is discovered during any of these start-up procedures, immediately switch the master on/off switch to the OFF position and notify the Star Service Department at (314) 634-6303.
5
STACKING OVENS
STACKING SPACER
SET SCREWS
TOP OVEN
BOTTOM OVEN
EXTERNAL AIR DUCT
IL1037
SET-SCREW
CUT OUTS
When stacking two Holman Miniveyor Ovens a stacking spacer with an external air duct MUST be used to prevent overheating of the control box of the top oven.
1. Place bottom unit in position where the oven will be located.
2. Place stacking spacer on top of the bottom oven with internal air duct facing up and towards the rear of the oven.
3. Mount external air duct on stacking spacer as shown below. External air duct must be installed for cooling system of top unit to function properly.
4. Screw set screws (Qty 4) into leg hole on the top oven.
5. Place top oven on stacking spacer. Set screws will set into cut out in top of stacking spacer to lock unit into position.
NOTE: Air intake of top unit must t over the internal air duct of stacking
spacer to allow airow into the control box of the top oven.
TOP UNIT:
set screw, screws into leg holes, unit sits on top of spacer.
STACKING SPACER: (REQUIRED) Sits on top of bottom oven.
EXTERNAL AIR DUCT:
Mounts onto spacer, pointing downward.
BOTTOM UNIT:
Must be placed on a counter in a secure position.
6
UNLOAD TRAY
IL1039
ADJUSTABLE HEAT SHUTTER
(QTY 2)
CONTROL
BOX
HI-LIMIT SWITCH
R TO L Conv.
POWER
CORD
CRUMB TRAY
AIR INTAKE
FAN
EXTENDED NOSE GUARD
ON/OFF SWITCH
UPPER
HEAT
CONTROL
LOWER
HEAT
CONTROL
CONVEYOR
SPEED
HI-LIMIT SWITCH
L TO R Conv.
CAUTION
DAILY OPERATION
Baking in these units is a combination of heat and belt speed. Some foods may require more top heat or visa versa; other foods may require low top and bottom heat and slow belt speeds. Every product should, therefore, be tested using the separate top & bottom controls and the variable speed control to arrive at the correct balance of heat and belt speed. When changing heat and or belt speed setting allow approx. 5 minutes for the oven to stabilize itself at the new settings.
Check the power cord to insure that it is plugged into a proper outlet. Always allow 10 to 15 minutes of preheat time before loading the unit with product. Failure to
allow sufcient preheat time will result in unsatisfactory cooking until the cooking chamber reaches
operating temperature. Even though the elements can reach there operating temperature very quickly, a certain amout of time in needed to allow the cooking chamber to reach its operating temperature.
1) Turn the master on/off switch to the ON position.
2) Set both the top and bottom heat controls to 500°F (260°C).
3) Turn conveyor speed control to the fastest setting.
4) Allow 15-20 minutes for initial warm up, (5 to 8 minutes to reach adjusted temperature, once unit is fully warmed up)
5) Once the unit is pre-heated, adjust the controls to the proper setting for the product you are preparing.
CERTAIN SURFACES ARE EXTREMELY HOT DURING OPERATION AND CARE
SHOULD BE TAKEN WHILE USING THIS UNIT.
OVEN COMPONENTS
CAUTION
OPERATING HINTS AND SAFETY
Disconnect power to the unit with the switch at the end of each day of operation. Do not leave the unit in operation without an attendant. Do not leave the unit at high temperature when not in use or during idle periods. This will cause food
particles and grease lm to carbonize. Turning the temperature setting down will save energy, It will
take only a few minutes for the unit to regain operating temperature.
7
WARNING
IL1040
CAUTION
CLEANING
Preventive maintenance for your Holman Oven consists of the following recommended cleaning procedures. To keep your oven in its top operating condition, these steps should be performed on a daily, weekly or as indicated.
TURN UNIT OFF, DISCONNECT UNIT FROM POWER SUPPLY OR TURN
POWER OFF AT WALL BREAKER, REMOVE PLUG FROM OUTLET.
DAILY
1. Turn main power switch to the OFF position. Disconnect unit from power source and allow unit to cool.
2. Using a mild detergent, wipe exterior surfaces, clean with a damp cloth. a. For lightly soiled build-up, clean with a damp cloth. b. For heavily soiled build-up, use a soft damp cloth and mild detergent.
DO NOT use caustic cleaners.
3.
Remove the load & unload tray by lifting them out of position. Clean using mild detergent and warm water.
4. Remove each crumb tray by sliding each of them out from under the conveyor belt. Clean crumb trays by wiping with a damp cloth and mild detergent. DO NOT use caustic cleaners. Place trays back in place prior to putting unit back into operation.
5.
Reconnect power.
WEEKLY
1. Turn main power saver switch to the OFF position. Disconnect unit from power source and allow to cool.
2. Perform daily cleaning procedures.
3. Using a damp cloth, wipe clean the fan guard located on the control box cover under the unit.
CAUTION
WARNING
CLEAN CONVEYOR BELT
4. Reconnect power or turn power back on.
5. Switch the ON/OFF switch to the ON position, and turn Conveyor to its fastest setting.
6. With the Conveyor turned on and the crumb trays in place, take a wire grill brush or dry abrasive pad, clean the exposed surface of Conveyor Belt by passing the brush or pad, back and forth across the surface of the Conveyor Belt as the belt moves past. Continue until the entire belt is clean. Make sure the Crumb Tray is installed, this will minimize the amount of particles that fall into the oven.
7. When the Conveyor Belt is clean, take a damp cloth and wipe the conveyor, removing any loose particles on the belt surface.
8. Remove the Crumb Trays by sliding out from beneath the conveyor belt. Clean the Crumb Trays by wiping with a damp cloth and mild detergent. DO NOT use caustic cleaners.
CLEANING CONVEYOR BELT
DO NOT RUN CONVEYOR OVEN WITHOUT CRUMB TRAYS INSTALLED, OVERHEATING TO ELECTRICAL COMPONENTS AND PREMATURE FAILURE CAN OCCURE.
DO NOT IMMERSE OR LET THE UNIT STAND IN WATER. DO NOT HOSE DOWN THE UNIT OR THE TABLE/COUNTER IF THE UNIT IS ON THE
TABLE/COUNTER. KEEP AWAY FROM RUNNING WATER.
8
CLEANING CONTINUED
1.
2.
3.
IL1045
IL1046
DRIVE SPROCKETS
MONTHLY
1. Turn main power switch to the OFF position. Disconnect unit from its power source and allow to cool.
2. Perform daily & weekly cleaning procedures.
REMOVAL & CLEANING CONVEYOR BELT
3. Heavily soiled conveyor surfaces, 214 models locate all 3 of the Master Links on the conveyor belt. Follow the step 1 in Fig 1, to remove all of the Master Links.
210 models have no master links, to remove, unhook each end of one
link and bring the two ends together, and unthread. Once detached, re-hook onto itself so not to get damaged.
4. Now that the links have been unhooked, the conveyor can now be carefully removed from the oven. Standing at one end of the oven. Starting with the end on the bottom, roll the conveyor belt until it has been totally removed. Take careful notice being sure not to damage the heater tubes, and working it over the drive sprockets, (see Figure
2).
5. Clean conveyor belt in deep sink, caustic cleaners may be used. For a heavy soiled conveyor belt, soak over night in hot soapy water.
Fig 1. Master Links
Removal & Installation
CAUTION
NOTE: DO NOT ATTEMPT TO CLEAN THE HEATER TUBES.
6. Take this opportunity to clean and remove any loose materials inside the unit. Using a mild cleaner and damp cloth, carefully wipe the inside surfaces being sure NOT to clean the heater tubes.
DAMAGE CAN OCCUR TO THE HEATER TUBES FROM IMPROPER CLEANING.
DO NOT SPRAY CLEANING SOLUTIONS INTO OVEN CAVITY.
7. Reinstall conveyor belt by rst laying the belt along the bottom of the oven cavity making sure
the hooks on the sides are facing the inside and the ends of the hooks will be pointing away form the direction of the belt so not to catch on any internal components once put back into operation. Also, being sure to properly align the belt over the Conveyor Drive Sprockets shown in Fig 2.
NOTE: THE DIRECTION OF THE BELT.
8. Next, pull one end of the conveyor belt over the top of the sprockets, (being sure to line the links up properly with the sprockets) bringing the two ends together.
9. 214 models, Reinstall the previously removed master links as shown in steps 2 & 3 in Fig. 1.
210 Models, unhook the last link of the conveyor, farthest
away from you, and rethread through the other end, and reconnect back onto itself.
12. Examine the oven to assure proper installation, once
satised, install crumb trays if you have not done so. DO NOT OPERATE UNIT WITHOUT CRUMB TRAYS INSTALLED.
13. Reconnect oven to power supply and check for proper operation.
Fig 2. Conveyor Drive Sprockets
CAUTION
IF ASSISTANCE IS REQUIRED, CALL THE STAR SERVICE TEAM AT (314) 634-6303.
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