Holman RCSE-2-1200BK Operators Manual

Conveyor Toasters Installation Instructions
These symbols are intended to alert the user to the presence of important operating and maintenance instructions in the manual accompanying the appliance.
Go to:
www.star-mfg.com/scripts/manuals.aspx
to obtain this units installation & operations
NOTICE
Using any part other than genuine Holman factory supplied parts relieves the manufacturer of all liability.
Holman reserves the right to change specications and product
design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.
Due to periodic changes in designs, methods, procedures, policies
and regulations, the specications contained in this sheet are subject
to change without notice. While Holman Manufacturing exercises good faith efforts to provide information that is accurate, we are not responsible for errors or omissions in information provided
or conclusions reached as a result of using the specications.
By using the information provided, the user assumes all risks in connection with such use.
CAUTION
This equipment is designed and sold for commercial use only by personnel trained and experienced in its operation and is not sold for consumer use in and around the home nor for use directly by the general public in food service locations.
Before using your new equipment, read and understand all the instructions & labels associated with the unit prior to putting it into operation. Make sure all people associated with its use understand the units operation & safety before they use the unit.
All shipping containers should be checked for freight damage both visible and concealed. This unit has been tested and carefully packaged to insure delivery of your unit in perfect condition. If equipment is received in damaged condition, either apparent or concealed, a claim must be made with the delivering carrier.
Concealed damage or loss - if damage or loss is not apparent until after equipment is unpacked, a request for inspection of concealed damage must be made with carrier within 15 days. Be certain to retain all contents plus external and internal packaging materials for inspection. The carrier will make an inspection and will supply necessary claim forms.
GENERAL SAFETY INFORMATION
MODEL
R2E-12BK-208
Conveyor Toasters
Electronic Controls
GENERAL INSTALLATION INFORMATION
The unit was shipped fully assembled and ready to plug into a
standard outlet specied for its voltage and amp draw. If improper electrical supply is determined, contact a qualied electrician prior
to using the unit. Removal and replacement of the power cord and plug will void the warranty. For assistance, contact your local authorized service agent for service or required maintenance.
Level unit using the adjustable feet under the unit (approximately 1/2" adjustment).
Before using the unit for the rst time, wipe down the exterior with
a damp cloth. Allow enough space around the toaster for adequate ventilation.
Do not operate the unit without the crumb tray properly positioned. Overheating and poor toasting may occur. Read all labels on the unit and follow their instructions.
MAINTENANCE AND REPAIRS
Contact the factory, a service representative or a local service company for service or required maintenance.
Go to www.star-mfg.com/scripts/manuals.aspx to nd a service
agent near you. Replacement cord sets must be purchased from Star Manufacturing International, Inc. or our authorized agents.
Should you need any assistance regarding the operation or maintenance of any Holman equipment; write, phone, fax or e-mail our service department. In all correspondence mention the model number and the serial number of your unit, along with the voltage.
Business Hours: Telephone: (877) 242-0270 Fax: (314) 781-2714 E-mail: Parts@star-mfg.com
Service@star-mfg.com Warranty@star-mfg.com
Website: www.star-mfg.com Mailing Address: Star International Holdings Inc., Company
10 Sunnen Drive St. Louis, MO 63143 U.S.A.
8 am to 4:30 p.m. Central Standard Time
2M-Z15105, Rev. - 8/23/2011
ELECTRICAL CONNECTION
ELECTRONIC
RADIANT-CONVECTION SYSTEM
FRONT HEAT BACK/BOTTOM HEAT
CONVEYOR SPEED
HOLMAN, A SUBSIDIARY OF STAR
MANUFACTURING INT'L, INC.
CROIS
LIGHT
DARK
OTHER
MUFFIN
SAVER
ON
OFF
PASTRY
IL2323
Before making any electrical connection to this unit, check that the power supply is adequate for the voltage, amperage and requirements stated on the rating plate. A wiring diagram is included in the Installation & Operations manual, which can be downloaded at
www.star-mfg.com/scripts/manuals.aspx.
Disconnect the unit from the power source before installing or removing any parts.
Be absolutely sure that the ground connection for the receptacle is properly wired. Do not connect equipment to power without proper ground connections. Improper grounding may result in personal
injury or fatality.
DO NOT CUT OR REMOVE THIS PLUG OR
WARNING
WARNING
CAUTION
WARNING
GROUNDING PRONG FROM THE PLUG. CONNECT/PLUG UNIT INTO DEDICATED
A.C. LINE ONLY SPECIFIED ON THE DATA PLATE OF THE UNIT.
CERTAIN SURFACES ARE EXTREMELY HOT DURING OPERATION AND CARE SHOULD BE TAKEN WHILE USING THIS UNIT.
DO NOT IMMERSE OR LET THE UNIT STAND IN WATER.
The Holman RCSe conveyor toaster comes with pre-programmed factory default settings for CROISSANT,
MUFFIN & PASTRY.
Factory default settings are as follow:
R2E-12BK-208V DEFAULT
SETTINGS
Menu
Buttons CROIS MUFFIN 25 PASTRY 60
Top
Heat
8 8
Bottom
Heat
Conveyor
Speed
45
OTHER 80 LIGHT +10% DARK -10%
*After 45 seconds unit will return
to its programmed setting.
WARNING
WARNING
DO NOT HOSE DOWN THE UNIT OR THE TABLE/COUNTER IF THE UNIT IS ON THE TABLE/COUNTER.
KEEP AWAY FROM RUNNING WATER.
POWER SAVER SWITCH
There are three Power Saver modes:
ON: Unit is in pre-programmed power saving setting. OFF: Power Saver mode is turned off. AUTO ON: Power Saver turns on when there has been no activity
for a programmed length of time.
The operator may adjust the level of power reduction for the saver
mode. (Note: conveyor may move slowly when in saver mode.)
Two buttons (+) and (-) are used when increasing or decreasing the
value of each programmable setting. A red LED light located at the lower portion of the control panel label
will indicate if the value for top heat, bottom heat or conveyor speed
is being adjusted.
CERTAIN SURFACES ARE EXTREMELY HOT DURING OPERATION AND CARE SHOULD
CAUTION
BE TAKEN WHILE USING THIS UNIT.
START UP
When the toaster has been plugged into a suitable outlet and power supply, the word OFF will be displayed on the L.E.D. read out.
A. Press the ON/OFF button once to turn on the toaster. The
toaster will now enter into pre-heat and “PREHT” will be
displayed (the elements will begin to glow but the conveyor and fan motor will not turn on).
B. After one minute, the fan motor will turn on and the conveyor
will begin turning at the previously saved setting (for initial
start up, the drive motor will operate at the factory default
setting).
C. After four minutes, the display will show the last used program
selection i.e. (for initial startup, CROIS, MUFFIN, PASTRY, OTHER, will be the last program selected).
DAILY OPERATION
Check the power cord to insure that it is plugged into a proper outlet.
Pr es s the ON/OFF button on ce t o turn the toaste r o n. Press the button a second time to turn the toaster off.
NOTE: When the toaster is turned off, the fan and conveyor motors
will continue to run for ve minutes. The words COOL and DOWN will
be alternately displayed during that time. After ve minutes, the word
OFF will be displayed until the ON/OFF button is pressed again. Once the toaster has been pre-heated, the menu buttons can be
pressed to change to CROIS, MUFFIN, PASTRY, OTHER.
OPERATING HINTS AND SAFETY
Disconnect power to the unit with the ON/OFF button at the end of
each day of operation. Do not leave the unit in operation without an attendant. Do not leave the unit at high temperature when not in use or during
idle periods. This will cause food particles and grease lm to
carbonize.
PROGRAMMING
A. CONVEYOR SPEED (temporary setting)
The conveyor speed is programmable with a range from 0 to 99 with 0 being the slowest and 99 being the fastest. Each menu item can have independent conveyor speed settings.
B. PROGRAMMING VALUES FOR MENU ITEMS
To make a program change to the top & bottom elements, or conveyor
speed, you must rst be in the menu item you want changed.
Example: to change the programmed conveyor speed for croissants, the display must read CROIS. To change the programmed conveyor speed for MUFFIN, the display must read MUFFIN and so on for each menu item.
1) Select the menu item you want to change i.e. CROIS, MUFFIN, PASTRY, OTHER.
2) Press and hold both ( + ) AND ( - ) buttons for 3 seconds until
the display goes blank, release the buttons and the display will show three characters for the menu item elected and the last two characters for the current value setting, i.e. CROIS, MUFFIN, PASTRY, OTHER. The red L.E.D. light for upper
front element at the bottom of the label will ash.
3) Press the ( + ) or ( - ) buttons to increase or decrease the
setting for the upper front element.
4) Press the button for the menu button again and the red L.E.D. for the upper rear and lower element will ash.
5) Press the ( + ) or ( - ) buttons to increase or decrease the
setting for the upper rear and lower element.
6) Press the button for the menu button again and the red L.E.D. for the conveyor speed will ash.
7) Press the ( + ) or ( - ) buttons to increase or decrease the
setting for the conveyor speed.
8) To skip one feature setting with out making any changes,
press the menu item button one time and the red L.E.D. light
for the next item will now ash.
9) To change the POWER SAVER values press the SAVER button or to save your new setting(s), and exit the program
mode press the menu button.
10) The last two characters in the display will show MN for minutes.
11) The rst three characters will be numerical to represent the
time setting.
12) When set to “OFF” the Saver button will be disabled during
operation. The PowerSaver can be set to “OFF” or using the
( + ) or ( - ) set the time from 15 to 480 minutes.
13) Press the SAVER button to change the power reduction using the ( + ) or ( - ) buttons to increase or decrease the setting.
14) Press the POWER SAVER button to save changes and to
exit.
CLEANING
STAR INTERNATIONAL HOLDINGS INC. COMPANY
Star - Holman - Lang - Wells - Bloomeld - Toastmaster
10 Sunnen Drive, St. Louis, MO 63143 U.S.A.
(314) 678-6303
www.star-mfg.com
Preventive maintenance for your Holman toaster consists of the following recommended cleaning procedures. To keep your toaster in its top operating condition, these steps should be performed on a daily or weekly basis as required.
Supplies
KAY® QSR Oven Cleaner
KAY® QSR Heavy Duty Multi-Purpose Sink Detergent (dispensed use solution)
KAY® Sink Sanitizer (use solution prepared at the sink)
No Scratch Pad
Red Cloth
Daily Procedure:
1. Turn toaster off, conveyor will continue to run until cooled
down (approx. 5-10 minutes)
2. Immediately spray the oven cleaner onto the No Scratch
Pad and scrub the conveyor chain while it is still warm and moving.
NOTE: DO NOT SPRAY directly onto the conveyor belt or into the cooking chamber. Overspray onto the heating elements can damage or shorten the life of the elements.
3. Wash the No Scratch pad at the 3 compartment sink and then
soak with Multi-Purpose Sink Detergent. Ring the pad out so that it is only damp and continue to scrub the conveyor belt while it’s still moving.
4. Rinse the No Scratch pad at the 3 compartment sink to remove
all detergent and then soak with clean warm water. Ring the pad out so that it is only damp and continue to scrub the conveyor belt while it still moving.
5. Wipe the conveyor belt with a clean red cloth dampened with sanitizer solution while it is still moving. Allow to air dry.
6. Rinse the No Scratch pad at the 3 compartment sink and then
soak with clean warm water. Ring the pad out so that it is only damp and wipe exterior areas of the toaster.
7. Remove interior crumb tray and bottom catch tray and take
to the three compartment sink. Spray the pieces with oven cleaner and allow to sit on the drain board for a minimum of
ve minutes.
8. Wash, Rinse and Sanitize removable pieces and allow to air dry before sliding the trays back into the unit.
9. Unit is now ready to turn ON for warm up and use.
DO NOT IMMERSE THE UNIT IN WATER OR LET
WARNING
THE UNIT STAND IN WATER.
DO NOT USE A NON-STICK SPRAY ON THE CONVEYOR BELT, IT WILL CAUSE A STICKY
CAUTION
BUILD-UP AND INCREASE STICKING.
DO NOT HOSE DOWN THE UNIT OR THE
WARNING
TABLE/COUNTER IF THE UNIT IS ON THE TABLE/COUNTER.
KEEP AWAY FROM RUNNING WATER.
WARNING
Star Manufacturing International Inc.
10 Sunnen Dr. St. Louis, MO 63143
Phone: (314) 781-2777 FAX: (314) 781-2714
CONVEYOR BELT REMOVAL PROCEDURES
For units without Master Links
1) Turn off unit and allow to cool.
2) WARNING - DISCONNECT UNIT FROM POWER SUPPLY OR TURN OFF AT WALL BREAKER BEFORE PROCEEDING TO NEXT STEP.
3) Remove unload tray by unscrewing the two thumb screws on either side of the exit tray. Lift the tray up and away from the oven. Remove the Load Up and Unload Trays. (Fig. 1)
Service Kit
Instructions
4) Remove Crumb Trays, Burn Guards & load-up trays.
5) Standing at the end on the unit, pick-up the conveyor belt and un-hook one end.
6) Trace that link down to the other end and unhook from the opposite side.
7) Using both hands, bring both ends together and push the link forward to disengage it from the belt.
8) Re-hook the loose ends back onto the previous link, to prevent the link from being damaged or bent.
9) Now that the link have been un-hooked, the Con­veyor can now be carefully removed from the oven. Standing at the end of the oven. Starting with the end on bottom, roll the conveyor belt until it has been totally removed from the oven. Take careful notice being sure not to damage the heater tubes.
NOTE: DO NOT ATTEMPT TO CLEAN THE HEATER
TUBES.
10) For heavy soiled Conveyor Belt, soak over night in hot soapy water.
11) Take this opportunity to clean and remove any loose materials the inside of the unit. Using a mild cleaner and damp cloth, carefully wipe the inside surfaces being sure NOT to clean the heater tubes.
Damage can occur to the HEATER tubes from improper cleaning.
DO NOT SPRAY CLEANING SOLUTIONS INTO
OVEN CAVITY.
12) Reinstall Conveyor Belt by fi rst laying the belt along bottom of oven cavity making sure the hooks on the sides of the belt will be facing the inside and the ends of the hooks will be pointing away from the direction of belt so not to catch on any internal components once put back into operation.
NOTE: THE DIRECTION OF THE BELT.
13) Next, pull one end of Conveyor Belt over the top of the sprockets, (being sure to line the links up properly with the sprockets) bringing the two ends together.
14) Un-hook both sides of the last link on the Conveyor.
Loading...
+ 14 hidden pages