Holman QS3-1600B-E, QCS, QCS-2-1200B, QCS-3-1600B Installation And Operation Instructions Manual

®

CONVEYOR

TOASTER

MODEL

QCS SERIES

Installation and

Operation

Instructions

2M-Z9713 Rev. - 4/19/2006

QCS-1

GENERAL INSTALLATION DATA

INSPECTION & ASSEMBLY

UNCRA TING AND INSPECTING

Unpack the unit and components from the shipping container. Remove

all visible packing material and those from inside the cooking chamber . If
damage is discovered, fi le a claim immediately with the carrier that handled
the shipment. Do not operate the unit if it was damaged during shipping.

ASSEMBLY AND INST ALLATION

The unit was shipped fully assembled and ready to plug into a standard

outlet specifi ed for its voltage and amp draw. Before making any electrical
connection to this unit, check that the power supply is adequate for the
voltage, amperage and requirements stated on the rating plate. If improper
electrical supply is determined, contact a qualifi ed electrician prior to using
the unit.

Level unit using the adjustable feet under the unit (approximately 1/2"

adjustment).

Before using the unit for the fi rst time, wipe down the exterior with a damp

cloth.

Allow enough space around the toaster for adequate ventilation. Do not

operate the unit without the crumb tray properly positioned. Overheating
and poor toasting may occur. Read all labels on the unit and follow their
instructions.

DAILY OPERATION

Set the heat control knobs to desired temperature.
Always allow 10 minutes of preheat time before loading the unit with product.

Failure to allow suffi cient preheat time will result in unsatisfactory cooking
until the unit reaches operating temperature.

ROTARY POWER SAVER SWITCH

For toasters equipped with a Rotary Power Saver Switch, turn clockwise

or counterclockwise to get in the following positions.

FULL POWER

When in this position your equipment

is at full power and ready to use.

OFF ROTARY

Two off positions are provided, a single

rotation to either direction will shut the
unit off.

STANDBY

The standby position reduces

the power consumption by 75%.
Using this position during the quiet
times will save electricity, and
keep the toaster warm. When
needed, turn the switch to FULL
POWER. Recovery time is about

30 seconds.

COOKING PROCEDURES

BREAD TOASTING

Some toasters are equipped with a swinging heat shutter at the toaster

entrance. This shutter will move out of the way as the product passes
under it.

1) Turn the power saver to FULL POWER.

2) Set the conveyor speed to HIGH.

3) If your toaster is equipped with separate top and bottom heat
controls set them both at HIGH (QCS2 & 3 Only)

4) Allow warm up time of 5 to 10 minutes.

5) Place a sample product on the conveyor belt to test the settings.

•If toasting is too light, turn conveyor speed control counterclockwise to a
slower speed.

•If toasting is too dark, turn heat control to a lower heat.

(NOTE: Some products may require adjustment of the top and

bottom heat controls in order to achieve the desired results)

TOASTER COMPONENTS

LOAD UP

CRUMB TRAY

POWER

SAVER SWITCH

HEAT CONTROLS

(QCS2 & 3)

SPEED CONTROL

FRONT

AIR INTAKE FAN

HIGH LIMIT RESET

POWER CORD

UNLOAD TRAY

IL1141

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CLEANING

Preventive maintenance for your Holman toaster consists of the following

recommended cleaning procedures. To keep your toaster in its top
operating condition, these steps should be performed on a daily or weekly
as indicated.

A. Clean air intake on bottom of unit.
B. For lightly soiled conveyor belts, turn conveyor speed control to fastest

setting (100) and wipe with a damp cloth (daily) For heavily soiled
conveyors, turn conveyor speed control to fastest setting and wipe with
a light abrasive pad (as needed).

C. Turn main power saver switch to the OFF position. Disconnect unit from

power source.

D. After the unit cools, remove interior crumb tray (as shown below) and

clean. Slide crumb tray back into position.

E. Wipe exterior surface of unit.

BRN

BRN

BRN

FRONT HEAT

BRN

MIDDLE HEAT

DRIVE
MOTOR

SPEED

CONTROL

BRN

WHI

BLU

BLK

RED

ORG

BLK

MAJ

BRN

RED

REAR HEAT

BRN

BRN

BLK

BLK

BRN

BRN

FAN SWITCH

BLK BLK

RESET

SWITCH

NOTE: DRIVE MOTOR, FOR 240V USE BLACK AND BLUE WIRES,
FOR 208V USE BLACK & WHITE WIRES.

THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L. INC.

NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED.

MODEL:

QCS-2-1200B, QCS-3-1600B

POWER

SAVER

BLK

FAN MOTOR

STAR MANUFACTURING INTERNATIONAL INC.

065500 Rev A

04/3/2001

9

11

1

2

4

3

5

6

7

8

9

10

12141315

11

8

28

16

42

18

19

20

21

23

24

25

26

30

31

32

33

34

35

36

37

39

38

22

29

40

41

17

MODEL: QCS/

RCS-2-1200B, 1600B CONVEYOR TOASTER

THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L. INC.
NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED.

SK2128 Rev C 6/23/2006

PARTS LIST August 31, 2012, Rev. I

QCS-3-1600B

Conveyor Toasters

Number

Key

Number

1 HC-101371 1 ENCLOSURE
2 HH-402470 1 PANEL, BACK QCS3
3 2E-200574 1 SWITCH, FAN CERAMIC
4 HG-402144 1 BRACKET, FAN SWITCH
5 2U-200561 1 MOTOR, FAN
6 2U-200509 1 MOTOR, DRIVE, FAN NOT INCLUDED 60 Hz
2U-200590 1 MOTOR, DRIVE 3286 BB, LOW, FAN NOT INCL. 50 Hz
2R-Z8879 1 FAN BLADE, DRIVE MOTOR
7 2A-202902 1 SHAFT, DRIVE
8 HA-112261 2 BUSHING, REAR
9 2P-Z8779 1 SPROCKET, DRIVEN (25B11 X 5/16”)
10 2P-200648 1 SPROCKET, DRIVE (25B32 X 5/16”)
11 2P-150015 1 CHAIN, DRIVE
12 2P-115501 4 JUMPER, TERMINAL BLOCK, SMALL, 2 POS.
13 2P-115502 1 JUMPER, TERMINAL BLOCK, SMALL, 3 POS.
14 HC-115381 1 BLOCK, TERMINAL, 4 POS.
15 HG-115389 1 BLOCK, TERMINAL, 11 POS.
16 2R-200562 1 GUARD, FAN MOTOR
17 2A-Z9394 2 SPRING BRACKET
18 2P-200736 2 2" BEARING SPRING
19 2P-200700 2 BEARING, FRONT TEFLON
20 2A-202905 1 SHAFT, IDLER
21 SP-160028 1 BELT, CONVEYOR (14” X 35 1/2")
2B-200602 1 LINK, CONVEYOR BELT 14”
22 2B-200603 3 LINK, MASTER CONVEYOR BELT
23 HA-100561 1 TRAY, PULL-OUT QCS3
24 HH-402465 1 CRUMB TRAY, QCS-3
25 2R-200788 1 CRUMB TRAY GUARD

2C-200067 3 SCREW, 6-32 X 1/4 PHIL TRUSS SS
2C-200101 3 WASHER, #6 LOCK MED SS
26 2B-200764 1 LOAD-UP WIRE RACK
28 2A-200284 1 E-CLIP
29 HI-100573 1 BAFFLE, AIR FLOW
30 2E-200551 1 SWITCH, ROTARY POWER SAVER
31 2P-402728 1 ANTI-SPIN PLATE
32 SP-118042 1 SWITCH, SPEED CONTROL ASSY 500 OHM
33 2E-200566 1 SWITCH, HIGH LIMIT RESET
34 2R-200708 2 CAP, KNOB
35 2R-200768 1 KNOB, SPEED CONTROL
35 2R-200769 1 KNOB, POWERSAVER
36 2M-200897 1 LABEL, CONTROL PANEL QCS
39 HG-402533 1 RETAINER, ELEMENT QCS
40 HL-197862 4 HEATER TUBE, QUARTS 208V (All 4 available in kit PS-120299)
HV-198030 4 HEATER TUBE, QUARTS 220V
HL-197863 4 HEATER TUBE, QUARTS 240V
41 HI-101116 1 CRUMB TRAY ASSEMBLY QCS-3
2C-200067 3 SCREW 6-32 X 1/4 THP SS
2C-200101 3 WASHER #6 SPLIT SS
42 2R-200709 4 LEG, 1” CHROME PLASTIC

NOT ILLUSTRATED
2E-200387 1 CORD, FAN TO TERMINAL PLUG
2R-Z8879 1 FAN BLADE, DRIVE MOTOR
2E-Y7874 1 CORD SET, POWER, CEE7/VII 240V 50 Hz
HJ-140027 1 CORD SET, POWER 220V, 240V
2K-200465 1 BUSHING, CORD HEYCO
1L-Z12397 1 EXTREME PRESSURE MULTIPURPOSE SYNTHETIC GREASE (80°F TO 400°F) , TUBE 4 oz.

Part

Number

Crumb Tray Mounting Hardware

IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE
INCLUDE MODEL AND SERIAL NUMBER OF

Some items are included for illustrative purposes only and in certain instances may not be available.

Per

Unit

Description

1
1

13

PARTS LIST August 31, 2012, Rev. I

37 38

RCS Conveyor Toasters

HEATER TUBES

Key

Number

38 HEATER TUBE METAL, TOP 208V 2N-209114 2
37 HEATER TUBE METAL, BOTTOM 208V 2N-209198 2
38 HEATER TUBE METAL, TOP 220V 2N-209113 2
37 HEATER TUBE METAL, BOTTOM 220V 2N-209192 2
38 HEATER TUBE METAL, TOP 240V 2N-209112 2
37 HEATER TUBE METAL, BOTTOM 240V 2N-209194 2

Description

Part

Number

Number

Per

Unit

RCS HEATER TUBES

15