Holman Q2 Specifications

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CONVEYOR
TOASTER
MODEL
QCS3, QCSe3 SERIES
Installation and
Operation
Instructions
2M-Z10651 Rev. D 12/2/2010
Q2-600H-208V
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These symbols are intended to alert the user to the presence of important operating and maintenance instructions in the manual accompanying the appliance.
RETAIN THIS MANUAL FOR FUTURE REFERENCE
NOTICE
Using any part other than genuine Star factory supplied parts relieves the manufacturer of all liability.
Star reserves the right to change specications and product design without
notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.
Due to periodic changes in designs, methods, procedures, policies and
regulations, the specications contained in this sheet are subject to change without notice. While Star International Holdings Inc., Company exercises good faith efforts to provide information that is accurate, we are not
responsible for errors or omissions in information provided or conclusions
reached as a result of using the specications. By using the information provided, the user assumes all risks in connection with such use.
MAINTENANCE AND REPAIRS
Contact your local authorized service agent for service or required maintenance. Please record the model number, serial number, voltage and purchase date in the area below and have it ready when
you call to ensure a faster service.
SAFETY SYMBOL
Model No.
Serial No.
Voltage
Purchase Date
Business
8:00 am to 4:30 p.m. Central Standard Time
Hours: Telephone: (800) 264-7827 Local (314) 781-2777 Fax: (800) 396-2677 Local (314) 781-2714
E-mail Parts@star-mfg.com
Service@star-mfg.com
Warranty@star-mfg.com
Website: www.star-mfg.com
Service Help Desk
Authorized Service Agent Listing
Reference the listing provided with the unit
or for an updated listing go to:
Website: www.star-mfg.com E-mail Service@star-mfg.com Telephone: (800) 807-9054 Local (314) 781-2777
Mailing Address: Star International Holdings Inc., Company
10 Sunnen Drive St. Louis, MO 63143 U.S.A
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TABLE OF CONTENTS
General Installation Data ......................................................4
Uncrating & Inspection .........................................................4
Assembly & Installation .......................................................4
Electrical Connection ............................................................4
QCS & RCS
Operation .............................................................................5
Cooking Procedures ............................................................5
Toaster Components ............................................................5
Daily Operation ...................................................................6
Operating Hints & Safety ....................................................6
QCSe & RCSe
QCSe Operation ..................................................................7
Start-up ................................................................................8
Daily Operation ...................................................................8
Operating Hints & Safety ....................................................8
Toaster Components ............................................................8
Programing
Conveyor Speed .................................................................9
Programing Values for Menu Items ...................................9
Cleaning ...............................................................................1
Maintenance Procedures ......................................................11
Trouble Shooting Guide .......................................................12
Warranty ...............................................................................13
Wiring Diagrams
QCS2 & 3, RCS2 & 3, wired series ...................................14
QCS2 & 3, RCS2 & 3, wired parallel ................................15
QCS2 & 3, RCS2 &3, 3 wired in series .............................16
QCS2, RCS2 w/fan switch series .......................................17
QCS2 & 3, RCS2 & 3, 3 wired in series w/bun mode .......18
QCSe, 4 wired in series ......................................................19
QCSe, 6 wired in series ......................................................20
QCSe, 6 wired in parallel ...................................................21
QCS3, 6 wired in series, with fuses ....................................22
Exploded View ....................................................................24
Parts List
QCS2, QCSe2 & RCS2, RCSe2 .....................................25 - 28
QCS3 & QCSe3 ..............................................................29 - 31
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CAUTION
GENERAL INSTALLATION DATA
This equipment is designed and sold for commercial use only by personnel trained and experienced in its operation and is not sold for consumer use in and around the home nor for use directly by the general public in food service locations.
Before using your new equipment, read and understand all the instructions & labels associated with the unit prior to putting it into operation. Make sure all people associated with its use understand the units operation & safety before they use the unit.
All shipping containers should be checked for freight damage both visible and concealed. This unit has been tested and carefully packaged to insure delivery of your unit in perfect condition. If equipment is received in damaged condition, either apparent or concealed, a claim must be made with the delivering carrier.
Concealed damage or loss - if damage or loss is not apparent until after equipment is unpacked, a request for inspection of concealed damage must be made with carrier within 15 days. Be certain to retain all contents plus external and internal packaging materials for inspection. The carrier will make an inspection and will supply necessary claim forms.
INSPECTION & ASSEMBLY
UNCRATING AND INSPECTING
Unpack the unit and components from the shipping container. Remove all visible packing
material and those from inside the cooking chamber. If damage is discovered, le a claim
immediately with the carrier that handled the shipment. Do not operate the unit if it was damaged during shipping.
CAUTION
WARNING
ASSEMBLY AND INSTALLATION
The unit was shipped fully assembled and ready to plug into a standard outlet specied for its voltage and amp draw. If improper electrical supply is determined, contact a qualied electrician prior to using
the unit. Removal and replacement of the power cord and plug will void the warranty. For assistance, contact your local authorized service agent for service or required maintenance.
Level unit using the adjustable feet under the unit (approximately 1/2" adjustment).
Before using the unit for the rst time, wipe down the exterior with a damp cloth.
Allow enough space around the toaster for adequate ventilation. Do not operate the unit without the crumb tray properly positioned. Overheating and poor toasting may occur. Read all labels on the unit and follow their instructions.
ELECTRICAL CONNECTION
Before making any electrical connection to this unit, check that the power supply is adequate for the voltage, amperage and requirements stated on the rating plate. A wiring diagram is included herewith.
Disconnect the unit from the power source before installing or removing any parts. Be absolutely sure that the ground connection for the receptacle is properly wired. Do not connect
equipment to power without proper ground connections. Improper grounding may result in personal injury or fatality.
DO NOT CUT OR REMOVE THIS PLUG OR GROUNDING PRONG FROM THE
PLUG.
WARNING
CONNECT/PLUG UNIT INTO DEDICATED A.C. LINE ONLY SPECIFIED ON THE
DATA PLATE OF THE UNIT.
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CAUTION
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LOAD UP
CRUMB TRAY
POWER SAVER SWITCH
HEAT CONTROLS
SPEED CONTROL
FRONT
AIR INTAKE FAN
HIGH LIMIT RESET
POWER CORD
IL1386
OPERATION
ROTARY POWER SAVER SWITCH
For toasters equipped with a Rotary Power Saver Switch, turn clockwise or counterclockwise to get
in the following positions.
FULL POWER
When in this position your equipment is at full power and ready to use.
OFF ROTARY
Two off positions are provided, a single rotation to either direction will shut the unit off.
STANDBY
The standby position reduces the power consumption by 75%. Using this position during the quiet
times will save electricity, and keep the toaster warm. When needed, turn the switch to FULL POWER. Recovery time is about 30 seconds.
CERTAIN SURFACES ARE EXTREMELY HOT DURING OPERATION AND CARE
SHOULD BE TAKEN WHILE USING THIS UNIT.
COOKING PROCEDURES
BREAD TOASTING
Some toasters are equipped with a swinging heat shutter at the toaster entrance. This shutter will move out of the way as the product passes under it.
1) Turn the power saver to FULL POWER.
2) Set the conveyor speed to HIGH.
3) If your toaster is equipped with separate top and bottom heat controls set them both at HIGH.
4) Allow warm up time of 5 to 10 minutes.
5) Place a sample product on the conveyor belt to test the settings.
•If toasting is too light, turn conveyor speed control counterclockwise to a slower speed.
•If toasting is too dark, turn heat control to a lower heat.
(NOTE: Some products may require adjustment of the top and bottom heat controls
in order to achieve the desired results)
TOASTER COMPONENTS
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DAILY OPERATION
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Check the power cord to insure that it is plugged into a proper outlet. Set the heat control knobs to desired temperature.
Always allow 10 minutes of preheat time before loading the unit with product. Failure to allow sufcient
preheat time will result in unsatisfactory cooking until the unit reaches operating temperature.
OPERATING HINTS AND SAFETY
Disconnect power to the unit with the switch at the end of each day of operation.
Do not leave the unit in operation without an attendant.
CAUTION
Turn Power Saver Switch to Standby during idle periods. It will take only a few minutes to regain operating temperature.
Do not leave the unit at high temperature when not in use or during idle periods.
This will cause food particles and grease lm to carbonize.
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QCSe & RCSe OPERATION
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The Holman QCSe conveyor toaster comes with pre-programmed factory default settings for TOAST, MUFFINS, and BAGELS. The operator may change these setting at any time. A button labeled OTHER is provided to allow the operator to program settings for additional product(s).
Press TOAST and TST will appear in the display. Press MUFFIN and MUF will appear in the display. Press BAGEL and BGL will appear in the display. Press OTHER and OTH will appear in the display. LIGHT and DARK buttons are used to change the conveyor
speeds when in toast, mufn, or bagel modes.
Pressing the (LIGHT) button once will increase the conveyor speed by 15%. Pressing twice (XLIGHT) will increase the conveyor speed by 30%.
Pressing the (DARK) button once will decrease the conveyor speed by 10%. Pressing twice (XDARK) will decrease the conveyor speed by 20%.
Note: After 60 seconds the conveyor speed will return to the pre­programmed setting.
The factory default settings are as follow:
TOAST AND OTHER BAGEL:
TOP HEAT 9 TOP HEAT 9 BOTTOM HEAT 9 BOTTOM HEAT 9
CONVEYOR 59 CONVEYOR 24
OTHER: POWER SAVER:
TOP HEAT 9 TIME (minutes) 60 BOTTOM HEAT 9 HEAT 5 CONVEYOR 59
The QCSe toaster is equipped with a Power Saver Switch (SAVER) that reduces the power used by the toaster after a pre­programmed period of time. This Power Saver Switch has three modes:
Unit is in pre-programmed power saving setting.
ON: OFF: Power Saver mode is turned off.
O ON: Power Saver turns on when there has been no
AUT
activity for a programmed length of time. The operator may adjust the level of power reduction for the saver
mode. (Note: conveyor may move slowly when in saver mode.) Two buttons (+) and (-) are used when increasing or decreasing
the value of each programmable setting. A red LED light located at the lower portion of the control panel
label will indicate if the value for top heat, bottom heat or conveyor speed is being adjusted.
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LOAD UP
CRUMB TRAY
CONTROLS
LCD DISPLAY
FRONT
AIR INTAKE FAN
HIGH LIMIT RESET
POWER CORD
IL1385
CAUTION
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CERTAIN SURFACES ARE EXTREMELY HOT DURING OPERATION AND CARE
SHOULD BE TAKEN WHILE USING THIS UNIT.
START UP
When the toaster has been plugged into a suitable outlet and power supply, the word OFF will be displayed on the L.E.D. read out.
A. Press the ON/OFF button once to turn on the toaster. The toaster will now enter into pre-heat
and PREHT will be displayed (the elements will begin to glow but the conveyor and fan motor will not turn on).
B. After one minute, the fan motor will turn on and the conveyor will begin turning at the
previously saved setting (for initial start up, the drive motor will operate at the factory default setting).
C. After four minutes, the display will show the last used program selection i.e. TOAST,
BAGEL, MUFFIN or OTHER (for initial startup, TOAST will be the last program selected).
DAILY OPERATION
Check the power cord to insure that it is plugged into a proper outlet. Press the ON/OFF button once to turn the toaster on.
Press the button a second time to turn the toaster off.
NOTE: When the toaster is turned off, the fan and conveyor motors will continue to run for ve
minutes. The words COOL and DOWN will be alternately displayed during that time. After ve minutes, the word OFF will be displayed until the ON/OFF button is pressed again.
For units equipped with a POWER SAVER feature, the three operating modes are:
Unit has entered the pre-programmed level of power savings.
ON OFF Power Saver feature is turned off. AUTO If the toaster has been idle for a pre-set period of time, the unit enters Power Saver
mode until one of the menu buttons has been pressed.
Once the toaster has been pre-heated, the menu buttons can be pressed to change to TOAST,
BAGEL, MUFFIN, or OTHER.
OPERATING HINTS AND SAFETY
Disconnect power to the unit with the ON/OFF button at the end of each day of operation. Do not leave the unit in operation without an attendant. Do not leave the unit at high temperature when not in use or during idle periods. This will cause food
particles and grease lm to carbonize.
TOASTER COMPONENTS
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PROGRAMING
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A. CONVEYOR SPEED (temporary setting)
The conveyor speed is programmable with a range from 0 to 99 with 0 being the slowest and 99
being the fastest. Each menu item can have independent conveyor speed settings.
The LIGHT and DARK buttons can be used to temporarily change the conveyor speed.
Pressing the LIGHT button once will increase the conveyor speed by 15%. The word
LIGHT will be displayed. Pressing twice will increase the conveyor speed by 30% and XLIGHT will now be displayed.
Pressing the DARK button once will decrease the conveyor speed by 15%. The word
DARK will be displayed. Pressing twice will decrease the conveyor speed by 30% and
XDARK will now be displayed. NOTE: After 60 seconds, the conveyor speed will return to the pre-programmed setting. WHEN USING THE LIGHT AND DARK BUTTONS TO ADJUST THE CONVEYOR
SPEED FOR A SINGLE ORDER OF PRODUCT, IT IS IMPORTANT TO REMEMBER
TO ALLOW THE PRODUCT ALREADY IN THE TOASTER TO EXIT BEFORE
CHANGING THE SPEED SETTING.
B.
PROGRAMING VALUES FOR MENU ITEMS
To make a program change to the top heat, bottom heat, or conveyor speed, you must rst be in the
menu item you want changed. Example: to change the programmed conveyor speed for bagels, the display must read BAGEL. To change the programmed conveyor speed for TOAST, the display must read TOAST and so on for each menu item.
1) Select the menu item you want to change i.e. TOAST, MUFFIN, BAGEL or OTHER.
2) Press and hold both ( + ) AND ( - ) buttons for 3 seconds until the display goes blank, release the buttons and the display will show three characters for the menu item elected and the last two characters for the current value setting, i.e. TST, MUF, BGL and OTH. The red L.E.D. light for top heat at the bottom of the label will ash.
3) Press the ( + ) or ( - ) buttons to increase or decrease the setting for the top heat.
4) Press the button for the menu button again and the red L.E.D. for the bottom heat
will ash.
5) Press the ( + ) or ( - ) buttons to increase or decrease the setting for the bottom heat.
6) Press the button for the menu button again and the red L.E.D. for the conveyor
speed will ash.
7) Press the ( + ) or ( - ) buttons to increase or decrease the setting for the conveyor speed.
8) To skip one feature setting with out making any changes, press the menu item button
one time and the red L.E.D. light for the next item will now ash.
9) To change the POWER SAVER values press the SAVER button or to save your new setting(s), and exit the program mode press the menu button.
10) The last two characters in the display will show MN for minutes.
11) The rst three characters will be numerical to represent the time setting.
12) Press the ( + ) or ( - ) buttons to increase or decrease the setting for the savor mode time. The minimum value is 15 minutes to maximum value of 480 minutes.
13) Press the SAVER button to change the power reduction using the ( + ) or ( - ) buttons to increase or decrease the setting.
14) Press the POWER SAVER button to save changes and to exit.
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CLEAN
OPERATE
WARNING
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CLEANING
Preventive maintenance for your Holman toaster consists of the following recommended cleaning procedures. To keep your toaster in its top operating condition, these steps should be performed on a daily or weekly as indicated.
A. Clean air intake on bottom of unit. B. For lightly soiled conveyor belts, turn conveyor speed control to fastest setting (100) and
wipe with a damp cloth (daily) For heavily soiled conveyors, turn conveyor speed control to fastest setting and wipe with a light abrasive pad (as needed).
C. Turn main power saver switch to the OFF position. Disconnect unit from power source. D. After the unit cools, remove interior crumb tray (as shown below) and clean.
Slide crumb tray back into position.
E. Wipe exterior surface of unit.
DO NOT IMMERSE OR LET THE UNIT
STAND IN WATER.
DO NOT HOSE DOWN THE UNIT OR THE
TABLE/COUNTER IF THE UNIT IS ON THE TABLE/COUNTER.
KEEP AWAY FROM RUNNING WATER.
CRUMB TRAY REMOVAL
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MAINTENANCE PROCEDURES
1/4”
A. REPLACING HEATER TUBES
1) DISCONNECT UNIT FROM POWER SOURCE.
2) Remove the enclosure.
3) Remove heater tube wire from terminal block connection, keeping top and bottom wires separate.
4) Lift heater tube retainers by loosening retaining screws and sliding the retainer plate up. Hand tighten the plate to hold it up so the heater tubes will slide out freely.
5) Gently, pull defective heater tube out of unit.
6) Gently, put new heater tube into unit.
7) Loosen retainer screws and slide the retainer back into place. Tighten the screw to secure the retainer in place over the ends of the heater tubes.
B. REPLACING FAN MOTOR
1) DISCONNECT UNIT FROM POWER SOURCE.
2) Remove screws from the enclosure and the back panel at rear of unit.
3) Remove the enclosure and the back panel.
4) Unplug power supply cord from fan motor.
5) Remove (4) screws, which hold fan motor and grill to bottom of unit and remove fan.
6) Put replacement motor and grill in place and secure to the bottom of unit with screws.
7) Reconnect power supply cord to fan motor.
8) Replace back panel and enclosure. Fasten with screws removed in step 2.
C. REPLACING BELT DRIVE MOTOR
1) DISCONNECT UNIT FROM POWER SOURCE.
2) Remove enclosure and back panel.
3) Remove sprocket from motor shaft, using an Allen wrench and loosening the set-screw.
4) Remove the wire from terminal block connecting the drive motor to internal wiring. On units rated 208 or 240 volts, note which color leads are being used for these connections and which lead is capped with white tape. The new motor should use the same arrangement.
5) Remove screws holding motor in place and remove motor from unit.
6) Put new motor in place and attach loosely with mounting screws.
7) Replace sprocket on motor shaft.
NOTE: The two sprockets should line up parallel with each other, so the chain does not twist any during operation. Also the hub gets installed closets to the motor.
8) Slide motor until the drive chain has about 1/4” slack when lightly pushed at the center of its top open run. See chain tensioning illustration.
9) Tighten screws to secure motor.
10) Rewire leads same as removed in step 4.
11) Replace side panel and control box cover.
D. CLEANING AIR INTAKE ONCE A WEEK
1) DISCONNECT UNIT FROM POWER SOURCE.
2) Place unit on its backside.
3) Use a vacuum cleaner and or a damp cloth to clean the air intake. This procedure should be done at least once a week.
E. LUBRICATE THE CHAIN & SPROCKETS EVERY 6 MONTHS
1) DISCONNECT UNIT FROM POWER SOURCE.
2) Remove enclosure exposing chain drive.
3) Using an extreme pressure, synthetic chain lubricant with a temperature range up to 400°F. Apply liberally onto chain and sprockets. This grease is available as part no. 1P-Z8914.
4) Replace enclosure, Reconnect power source and test unit.
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QCS/RCS Chain Tension
TROUBLESHOOTING GUIDE
A. UNIT WILL NOT HEAT, CONVEYOR BELT WILL NOT MOVE.
1) Be sure the main circuit breaker is switched to the ON position.
2) Check to see if the toaster is plugged in and all controls are turned to the ON position.
B. UNIT HAS HEAT ONLY ON ONE SIDE, CONVEYOR BELT TURNS FREELY.
1) Call the Star Service Help Desk at 1-800-807-9054, as heating element may need replacing.
C. CONVEYOR WILL NOT TURN, UNIT HEATS PROPERLY.
To check for mechanical binding:
1) DISCONNECT UNIT FROM POWER SOURCE.
2) Remove 2 screws holding enclosure to the bottom of the unit.
3) Set unit on the legs and remove 4 screws on the back of the toaster.
4) Slide the enclosure off the unit and remove the back panel.
5) Loosen the four screws that hold the drive motor in place.
6) Slide the motor up allowing the drive chain to be removed from the sprockets.
7) Move the conveyor belt by hand to check for mechanical binding. If conveyor moves freely, call the Star Service Help Desk at 1-800-807-9054, as the drive motor and/or speed control may need replacing.
8) Replace the enclosure by sliding it forward towards the front of the unit. The front edge of the enclosure will slide beneath the toaster front.
D. HEAT LIMIT SWITCH (RESET)
Your Holman conveyor toaster is equipped with an automatically activated heat limit switch that interrupts the heater tube connections if the ambient temperature in the control box exceeds 190°F (88C). This switch can be reset manually by pushing the red button under the toaster as shown in the Toaster Components Illustration on Page 5 & 8.
1) DISCONNECT UNIT FROM POWER SOURCE.
2) Check to see if air intake area in the bottom center of the control box cover is free of dust, grease or other obstructions.
3) Check if crumb tray is in place. NEVER OPERATE UNIT WITHOUT CRUMB TRAY IN PLACE AS THIS CAUSES OVERHEATING IN THE CONTROL BOX.
4) If no obstructions to the airow can be found and if the crumb tray is in place, call the Star Service Help Desk at 1-800-807-9054 for assistance.
E. CONVEYOR TURNS AT ONE SPEED REGARDLESS OF SPEED CONTROL SETTING.
1) Call the Star Service Help Desk at 1-800-807-9054, as speed control should be replaced.
F. PRODUCT STICKING TO CONVEYOR OR SLIDE
Your Holman conveyor toaster is designed to toast product that is at current room temperature. DO NOT attempt to put frozen, refrigerated, or any butter or a butter substitute material in the toaster. Doing so may cause it to come out doughy or very moist, as well as possibly sticking to parts of the unit.
1) Follow the cleaning procedures listed on page 10.
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2M-4497-2 10/2010
The foregoing warranty is in lieu of any and all other warranties expressed or implied and constitutes the entire warranty.
FOR ASSISTANCE
Should you need any assistance regarding the Operation or Maintenance of any Star equipment; write, phone, fax or email our Service Department.
In all correspondence mention the Model number and the Serial number of your unit, and the voltage or type of gas you are using.
ALL: * Pop-Up Toasters * Butter Dispensers * Pretzel Merchandisers
(Model 16PD-A Only)
* Pastry Display Cabinets * Nacho Chip Merchandisers * Accessories of any kind * Sneeze Guards * Pizza Ovens
(Model PO12 Only)
* Heat Lamps * Pumps-Manual
Visit our Website at: www.star-mfg.com Email: service@star-mfg.com
THOROUGHLY INSPECT YOUR UNIT ON ARRIVAL
This unit has been tested for proper operation before leaving our plant to insure delivery of your unit in perfect condition. However, there are instances in which the unit may be damaged in transit. In the event you discover any type of damage to your product upon receipt, you must immediately contact the transportation company who delivered the item to you and initiate your claim with same. If this procedure is not followed, it may affect the warranty status of the unit.
LIMITED EQUIPMENT WARRANTY
All workmanship and material in Star products have a one (
1) year limited warranty on parts & labor in the United States and Canada. Such warranty is limited
to the original purchaser only and shall be effective from the date the equipment is placed in service. Star's obligation under this warranty is limited to the repair of defects without charge, by the factory authorized service agency or one of its sub-agencies. Models that are considered portable (see below) should be taken to the closest Star service agency, transportation prepaid.
> Star will not assume any responsibility for loss of revenue. > On all shipments outside the United States and Canada, see International Warranty. * The warranty period for the JetStar six (6) ounce & Super JetStar eight (8) ounce series popcorn machines is two (2) years. * The warranty period for the Chrome-Max Griddles is ve (5) years on the griddle surface. See detailed warranty provided with unit. * The warranty period for Teon/Dura-Tec coatings is one year under normal use and reasonable care. This warranty does not apply if damage occurs to
Teon/Dura-Tec coatings from improper cleaning, maintenance, use of metallic utensils, or abrasive cleaners, abrasive pads, product identiers and
point-of-sale attachments, or any other non-food object tha comes in continuous contact with the roller coating. This warranty does not apply to the “non-stick” properties of such materials.
> This warranty does not apply to "Special Products" but to regular catalog items only. Star's warranty on "Special Products" is six (6) months on parts
and ninety (90) days on labor.
> This warranty does not apply to any item that is disassembled or tampered with for any purpose other than repair by a Star Authorized Service Center or
the Service Center's sub-agency.
> This warranty does not apply if damage occurs from improper installation, misuse, wrong voltage, wrong gas or operated contrary to the Installation and
Operating instructions.
> This warranty is not valid on Conveyor Ovens unless a "start-up/check-out" has been performed by a Factory Authorized Technician.
PARTS WARRANTY
Parts that are sold to repair out of warranty equipment are warranted for ninety (90) days. The part only is warranted. Labor to replace the part is chargeable to the customer.
SERVICES NOT COVERED BY WARRANTY
PORTABLE EQUIPMENT
Star will not honor service bills that include travel time and mileage charges for servicing any products considered "Portable" including items listed below. These products should be taken to the Service Agency for repair:
1. Travel time and mileage rendered beyond the 50 mile radius limit
2. Mileage and travel time on portable equipment (see below)
3. Labor to replace such items that can be replaced easily during a daily cleaning routine, ie; removable kettles on fryers, knobs, grease drawers on griddles, etc.
4. Installation of equipment
5. Damages due to improper installation
6. Damages from abuse or misuse
7. Operated contrary to the Operating and Installation Instructions
8. Cleaning of equipment
9. Seasoning of griddle plates
1
0. Voltage conversions
1
1. Gas conversions
12
. Pilot light adjustment
13
. Miscellaneous adjustments
1
4. Thermostat calibration and by-pass adjustment
15. Resetting of circuit breakers or safety controls or reset buttons
16. Replacement of bulbs
17. Replacement of fuses
18. Repair of damage created during transit, delivery, & installation OR created by acts of God
* The Model 510FD Fryer. * The Model 526TOA Toaster Oven. * The Model J4R, 4 oz. Popcorn Machine. * The Model 518CMA & 526CMA Cheese Melter. * The Model 12MC & 15MC & 18MCP Hot Food Merchandisers. * The Model 12NCPW & 15NCPW Nacho Chip/Popcorn Warmer. * All Hot Dog Equipment except Roller Grills & Drawer Bun Warmers. * All Nacho Cheese Warmers except Model 11WLA Series Nacho Cheese Warmer. * All Condiment Dispensers except the Model HPD & SPD Series Dispenser. * All Specialty Food Warmers except Model 130R, 11RW Series, and 11WSA Series. * All QCS/RCS Series Toasters except Model QCS3 & RCS3 Series. * All Fast Steamer Models except Direct Connect Series.
13
FAN MOTOR
POWER SAVER
3
1
RESET/HIGH LIMIT
BOTTOM
4
2
HEAT
MOTOR
DRIVE
H1
PILOT
L1
H2
L2
14GA CORD
POWER SUPPLY
PILOT
H1
L1
H2
L2
CONTROL
SPEED
CONTROL SIDE
LEFT SIDE
BOTTOM HEAT
TOP HEAT
WHITE
3 BLACK
BLACK
WHITE
BLACK
BLUE FOR 120 & 240V
1 BLACK
WHITE
BLACK
8 WHITE
6
11
12
13
10
WHITE FOR 208V
5 BLACK
7 BLACK
MOTOR WIRE
IS 18GA
GND
BLUE
2
4
WHITE
9
BLACK
BLACK
WHITE
14 WHITE
WHITE
BLACK
TOP HEAT
(OPTIONAL ELEMENTS ARE SHOWN HIDDEN)
15 BLACK
®
MODEL:
QCS2 & 3 Wired Series
RCS2 & 3 Wired Series
THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L. INC.
NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED.
SK2240 Rev - 7/2007
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FAN MOTOR
POWER SAVER
3
1
RESET/HIGH LIMIT
BOTTOM
4
2
HEAT
MOTOR
DRIVE
H1
PILOT
L1
H2
L2
14GA CORD
POWER SUPPLY
PILOT
H1
L1
H2
L2
CONTROL
SPEED
CONTROL SIDE
LEFT SIDE
2E-Z10406
BOTTOM HEAT
TOP HEAT
TOP HEAT
WHITE
3 BLACK
WHITE
BLACK
BLUE FOR 120 & 240V
1 BLACK
WHITE
BLACK
8 WHITE
6
11 BLACK
13 BLACK
12
10
ALL WIRES ARE 12 CA UOS
WHITE FOR 208V
1N-E2010 12GA 150C BLACK 1N-E2011 12GA 150C WHITE
5 BLACK
7 BLACK
MOTOR WIRE
IS 18GA
GND
BLUE
2
4
WHITE
9
BLACK
WHITE
WHITE
15 BLACK
14 WHITE
2E-Z10406
(OPTIONAL ELEMENTS ARE SHOWN HIDDEN)
(OPTIONAL ELEMENTS ARE SHOWN HIDDEN)
®
MODEL:
QCS2 & 3 Wired Parallel
RCS2 & 3 Wired Parallel
THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L. INC.
NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED.
SK2241 Rev - 7/2007
15
®
FAN MOTOR
POWER SAVER
3
1
RESET/HIGH LIMIT
BOTTOM
4
2
HEAT
MOTOR
DRIVE
H1
PILOT
L1
H2
L2
14GA CORD
POWER SUPPLY
PILOT
H1
L1
H2
L2
CONTROL
SPEED
CONTROL SIDE
LEFT SIDE
2E-Z10406
BOTTOM HEAT
TOP HEAT
TOP HEAT
WHITE
3 BLACK
WHITE
BLACK
BLUE FOR 120 & 240V
1 BLACK
WHITE
BLACK
8 WHITE
6
11 BLACK
13 BLACK
12
10
ALL WIRES ARE 12 CA UOS
WHITE FOR 208V
1N-E2010 12GA 150C BLACK 1N-E2011 12GA 150C WHITE
5 BLACK
7 BLACK
MOTOR WIRE
IS 18GA
GND
BLUE
2
4
WHITE
9
BLACK
WHITE
WHITE
15 BLACK
14 WHITE
2E-Z10406
Ref: SOW# 2E-Z10380
MODEL:
QCS2 & 3, 3 Wired in Series
RCS2 & 3, 3 Wired in Series
THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L. INC.
NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED.
SK2242 Rev - 7/2007
16
FAN MOTOR
POWER SAVER
3
1
RESET/HIGH LIMIT
4
2
MOTOR
DRIVE
14GA CORD
POWER SUPPLY
CONTROL
SPEED
CONTROL SIDE
LEFT SIDE
2E-Z1O406
BOTTOM HEAT
WHITE
3 BLACK
12 BLACK
WHITE
BLACK
BLUE FOR 120 & 240V
1 BLACK
WHITE
BLACK
9 BLACK
11
8
10
ALL WIRES ARE 14 CA UOS
WHITE FOR 208V
1N-E2020 14GA 150C BLACK 1N-E2021 14GA 150C WHITE
5 WHITE
MOTOR WIRE
IS 18GA
GND
BLUE
2
4
WHITE
WHITE
2E-Z10406
BLACK
FRONT HEAT
MIDDLE HEAT
FAN SWITCH
7 BLACK
6 WHITE
®
MODEL:
QCS2 & w/Fan Switch, Series
RCS2 & w/Fan Switch, Series
THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L. INC.
NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED.
SK2243 Rev - 7/2007
17
®
SERIES HEATER TUBES
ALL WIRES ARE 12 CA UOS 1N-E2010 12GA 150C BLACK 1N-E2011 12GA 150C WHITE
MODEL:
QCS2 & 3, Wired Series w/ Bun Mode & Fuses
RCS2 & 3 Wired Series w/ Bun Mode & Fuses
THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L. INC.
NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED.
SK2244 Rev A 4/14/08
FAN MOTOR
POWER SAVER
3
1
RESET/HIGH LIMIT
BOTTOM
4
2
HEAT
MOTOR
DRIVE
H1
PILOT
L1
H2
L2
14GA CORD
POWER SUPPLY
PILOT
H1
L1
H2
L2
CONTROL
SPEED
LEFT SIDE
BOTTOM HEAT
TOP HEAT
TOP HEAT
MOTOR WIRE
IS 18GA
BUN MODE
CONTROL SIDE
3 BLACK
4 WHITE
BLUE FOR 120 & 240V
1 BLACK
WHITE
BLACK
8 WHITE
6
13 BLACK
12 WHITE
10
WHITE FOR 208V
5 BLACK
GND
WHITE
9
BLACK
WHITE
14 WHITE
2E-Z10406
11 BLACK
BLACK
17
BLACK
18
WHITE
15
BLACK
16
WHITE
BLACK
7
FUSE
FUSE
20 BLACK
3 BLACK
14 WHITE
2 WHITE
BLACK
4 WHITE
2 WHITE
WHITE OR BLUE
18
®
MODEL:
QCSe 4 Tube wired Series
THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L. INC.
NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED.
SK2282 Rev - 7/2007
4
WHITE
3
BLACK
2
BLACK
1
BLACK
5
BLACK
7
BLACK
8 WHITE
6
WHITE
QCSe
OT1
HT1
HB1
F1
M1
L1
120V
OT2
F2
L2
M2
120V
240V
240V
HT2
HB2
TOP HEAT
BOTTOM HEAT
19
MODEL:
QCSe 6 Tube wired Series
THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L. INC.
NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED.
®
SK2283 Rev - 7/2007
4
WHITE
3
BLACK
2
BLACK
1
BLACK
5
BLACK
7
BLACK
8 WHITE
6
WHITE
TOP HEAT
BOTTOM HEAT
QCSe
OT1
HT1
HB1
F1
M1
L1
120V
OT2
F2
L2
M2
120V
240V
240V
HT2
HB2
20
4
WHITE
3
BLACK
2
WHITE
1
BLACK
5
BLACK
7
BLACK
8 WHITE
6
WHITE
QCSe
OT1
HT1
HB1
F1
M1
L1
120V
OT2
F2
L2
M2
120V
240V
240V
HT2
HB2
BOTTOM HEAT
TOP HEAT
MODEL:
QCSe 6 Tube wired Parallel
THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L. INC.
NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED.
®
SK2284 Rev - 7/2007
21
®
SK2365 REV. - 4-14-08
CERTAIN INSTANCES MAY NOT BE AVAILABLE
ILLUSTRATIVE PURPOSES ONLY AND IN
SOME ITEMS ARE INCLUDED FOR
QCS-3, 6 ELEMENTS WIRED SERIES WITH FUSES
FAN MOTOR
RESET/HIGH LIMIT
BOTTOM
4
2
HEAT
MOTOR
DRIVE
H1
PILOT
L1
H2
L2
14GA CORD
POWER SUPPLY
PILOT
H1
L1
H2
L2
CONTROL
SPEED
CONTROL SIDE
LEFT SIDE
BOTTOM HEAT
TOP HEAT
TOP HEAT
3 BLACK
4 WHITE
BLACK
1 BLACK
WHITE
BLACK
6
11 BLACK
13 BLACK
12
10
WHITE FOR 208V
5 BLACK
7 BLACK
MOTOR WIRE
IS 18GA
GND
WHITE OR BLUE
WHITE
9
BLACK
WHITE
WHITE
15 BLACK
FUSE
FUSE
2 WHITE
4 WHITE
14 WHITE
BLACK
16 WHITE
1
3
8 WHITE
22
4645
1
2
3
4
5
6
7
18
17
8
9
10
12
13
14
24
15
16
19
20
21
43
44
22 23
25
26
27
Certain Models or
Q2-3KL-KIT
28
29
30
31
32
33
34
35
36
37
40
14
15
41
42
8
38
39
11
®
SK2297
Rev.B 4/24/08
Model
:
Q2/Q2E/RCS2/Q3/Q3E Conveyor Toaster
This drawing contains information confidential to Star Manufacturing International, Inc. No reproduction or disclosure of its
CERTAIN INSTANCES MAY NOT BE AVAILABLE
ILLUSTRATIVE PURPOSES ONLY AND IN
SOME ITEMS ARE INCLUDED FOR
contents is permitted.
23
PARTS LIST January 11, 2011, Rev. D
Models: Q2-500-120V, Q2E-500-120V, Q2-500-CUL20, Q2-600H-CE, Q2-600H-UK, Q2-600HF-208, Q2-600H-208/220/240V,
Q2-600HS-208, Q2E-600H-208/240V, Q2-800-208/220/240V, Q2-800-240UK, Q2-800-230CE, Q2E-800-208/240V, Q2-1200B-208/240V, R2-12BSZ-208/240V, R2--1200-208/240V, R2-600HJ-208/240V, R2-800-208V
Fig No Part No. Qty Description Application
1 HC-120258 1 ENCLOSURE ASSY - QCS-2 ALL
Q2-800-208/220/240V, Q2-1200B-208/240V, R2-12BSZ-208/240V, R2-
HB-120270
2
HB-120280 BAFFLE ASSEMBLY, HIGH
3 2R-Z8879 1 2-5/8” DIA. FAN BLACK CW ALL
HA-120243 HB-120240 MOTOR ASSY 120V
4
HB-120262 MOTOR ASSY 208-240V
2U-200559
5
2U-200560 FAN 240V
2U-200561 MOTOR, FAN240V 23BTM Q2-1200B-208/240V, R2-12BSZ-208/240V, R2-1200B-208/240V 6 HC-Z10412 1 BACK PANEL QCS-2 ALL 7 2A-202900 1 SHAFT, T710 DRIVE ALL
HA-112261 8
HA-112263 BEARING ASSY, PTFE/BRONZE Q2-1200B-208/240V, R2-12BSZ-208/240V, R2-1200B-208/240V 9 2P-Z8779 1 SPROCKET, 25P-11T .313 ID ALL
2P-150013
10
2P-150015 CHAIN DRIVE #25 Q2-1200B-208/240V, R2-12BSZ-208/240V, R2-1200B-208/240V
TOP BAFFLE ASSY QCS-2 LOW
1
MTR, ASSY QCS, 220/230/240 Q2-600H-CE, Q2-600H-UK, Q2-800-240UK, Q2-800-230CE
1
FAN 120V Q2E-500-120V, Q2E-500CUL20
1
BEARING ASSY, 5/16 TEFLON
2
DRIVE CHAIN #25
1
1200B-208/240V, R2-600HJ-208/240V, Q2-500-120V, Q2-500-CUL20, Q2E­500-120V, Q2E-500CUL20, Q2-800-240UK
Q2-600H-208/220/240V , Q2E-600H-208/240V, Q2E-800-208/240V, Q2­600H-CE
Q2-500-120V, Q2-500-CUL20, Q2E-500-120V, Q2E-500CUL20, R2E-500­120V
Q2-600H-208/220/240V, Q2-800-208/220/240V, Q2-1200B-208/240V, R2-12BSZ-208/240V, R2-1200B-208/240V, R2-600HJ-208/240V, Q2E-600H­208V, Q2-800-240UK, R2E-800-208V
Q2-600H-208/220/240V, Q2-800-208/220/240V, R2-600HJ-208/240V, Q2E­600H-208V, Q2E-800-208/240V, Q2-500-120V, Q2-500-CUL20, Q2E-500­120V, Q2-600H-CE, Q2-600H-UK
Q2-600H-208/220/240V, Q2-800-208/220/240V, R2-600HJ-208/240V, Q2E­600H-208V, Q2E-800-208/240V, Q2-500-120V, Q2-500-CUL20, Q2E-500­120V, Q2E-500CUL20, Q2-600H-CE, Q2-600H-UK
Q2-600H-208/220/240V, Q2-800-208/220/240V, R2-600HJ-208/240V, Q2E­600H-208V, Q2E-800-208/240V, Q2-500-120V, Q2-500-CUL20, Q2E-500­120V, Q2E-500CUL20
CONVEYOR TOASTERS
Q2-600H-208/220/240V, Q2-800-208/220/240V, R2-600HJ-208/240V, Q2E-
2P-200645
11
2P-200648 SPROCKET, 25B32 X 5/16 Q2-1200B-208/240V, R2-12BSZ-208/240V, R2-1200B-208/240V
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE INCLUDE MODEL AND SERIAL NUMBER OF
Some items are included for illustrative purposes only and in certain instances may not be available.
SPROCKET, 25B17 X 5/16”
1
600H-208V, Q2E-800-208/240V, Q2-500-120V, Q2-500-CUL20, Q2E-500­120V, Q2E-500CUL20, Q2-600H-CE, Q2-600H-UK
24
1 4
PARTS LIST January 11, 2011, Rev. D
Models: Q2-500-120V, Q2E-500-120V, Q2-500-CUL20, Q2-600H-CE, Q2-600H-UK, Q2-600HF-208, Q2-600H-208/220/240V,
Q2-600HS-208, Q2E-600H-208/240V, Q2-800-208/220/240V, Q2-800-240UK, Q2-800-230CE, Q2E-800-208/240V, Q2-1200B-208/240V, R2-12BSZ-208/240V, R2--1200-208/240V, R2-600HJ-208/240V, R2-800-208V
Fig No Part No. Qty Description Application
2N-209100 4 ELEMENT, METAL 120V 430W R2E-500-120V
2N-209112
2N-209114 SERPENTINE ELEMENT RCS R2-12BSZ-208V, R2-1200B-208V
2N-209194 ELEMENT METAL, 200W/120V R2-12BSZ-240V, R2-1200B-240V
2N-209198 ELEMENT METAL, 200W/104V R2-12BSZ-208V, R2-1200B-208V
2N-209199
2N-209216 ELEMENT, METAL, 500W, 120V R2-600HJ-240V
2N-209197 ELEMENT METAL, 700W/104V R2-800-208V, R2-800H-208V, R2E-800-208V
12
HO-197842 HEATERTUBE, QUARTZ
HO-197842 6 HEATERTUBE, QUARTZ Q2-500-120V, Q2E-500-120V, Q2E-500CUL20
HG-198062
HG-198064 HEATERTUBE, QCS-2-1200B Q2-1200B-240V
HO-197841 HEATERTUBE, QUARTZ
HO-197844 HEATERTUBE, QUARTZ Q2-600H-220V, Q2-800-220V, Q2E-600H-208V, Q2-600H-CE
HC-Z10390
HC-Z10440 ELEMENT RETAINER, RIGHT Q2-1200B-208/240V
13
HC-Z10443 HEATER TUBE RETAINER R2-12BSZ-208/240V, R2-1200B-208/240V
HC-Z11288 HB-Z10857 HC-Z10388 ELEMENT GUIDE PLATE
14
HC-Z10439 ELEMENT GUIDE PLATE 1200 Q2-1200B-208/240V HC-Z10442 ELEMENT GUIDE PLATE SERP R2-12BSZ-208/240V, R2-1200B-208/240V,
15 2E-Z10406
16 2E-Z9736 1 TERMINAL BLOCK - POWER
ELEMENT, SERPENTINE, RCS R2-12BSZ-240V, R2-1200B-240V
2
METAL ELEMENT, 500W, 104V R2-600HJ-208V
4
Q2-600H-240V, Q2-800-240V, Q2E-600H-208V, Q2E-600H-240V, Q2-600H­UK, Q2-800-240UK
HEATERTUBE, QCS-2-1200B Q2-1200B-208V
4
ELEMENT RETAINER, RIGHT QCS
1
1
RETAINER, RCS ELEMENT
2 R2-800, R2E-500, R2E-800
ELEMENT GUIDE PLATE Q2-500-120V, Q2-500-CUL20, Q2E-500-120V, Q2E-500CUL20
2
2
TERMINAL BLOCK 4 POS.
1 Q2E-600H-208/240V, Q2E-800-208/240V
Q2-600H-208V, Q2-800-208V, Q2E-600H-208V, Q2E-600H-208V, Q2E-800­208V, Q2-500-120V, Q2-500-CUL20
Q2-600H-208/220/240V, Q2-800-208/220/240V, Q2E-600H-208V, Q2E-800­208/240V, R2-600H, R2-800
R2-600H, R2-600HJ
Q2-600H-208/220/240V, Q2-800-208/220/240V, Q2E-600H-208V, Q2E-800­208/240V, Q2-600H-CE, Q2-600H-UK, R2-800
Q2E-300H-120, Q2E-500-120V, Q2E-500CUL20, Q2-600H-208/220/240V, Q2-800-208/220/240V, Q2-1200B-208/240V, R2-12BSZ-208/240V, R2-1200B-208/240V, Q2-500-120V, Q2-500-CUL20, Q2E-500-120V, Q2E­500CUL20, Q2-600H-CE, Q2-600H-UK, R2E-500-120V
Q2-600H-208/220/240V, Q2-800-208/220/240V, Q2-1200B-208/240V, R2-12BSZ-208/240V, R2-1200B-208/240V, R2-600HJ-208/240V, Q2E-600H­208V, Q2E-800-208/240, Q2-500-120V, Q2-600H-CE, Q2-600H-UK
CONVEYOR TOASTERS
Q2-600H-208/220/240V, Q2-800-208/220/240V, Q2E-600H-208V, Q2E-800-
2
17 2K-200464
18 2E-200566 1 SWITCH, RESET ALL 19 2R-200562 1 FAN GUARD ALL
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE INCLUDE MODEL AND SERIAL NUMBER OF
Some items are included for illustrative purposes only and in certain instances may not be available.
BUSHING WIRE RING 7/8”
1
208/240V, Q2-500-120V, Q2-500-CUL20, Q2E-500-120V, Q2E-500CUL20, Q2-600H-CE, Q2-600H-UK
Q2-1200B-208/240V, R2-12BSZ-208/240V, R2-1200B-208/240V, R2-600HJ­208/240V
25
2 4
PARTS LIST January 11, 2011, Rev. D
Models: Q2-500-120V, Q2E-500-120V, Q2-500-CUL20, Q2-600H-CE, Q2-600H-UK, Q2-600HF-208, Q2-600H-208/220/240V,
Q2-600HS-208, Q2E-600H-208/240V, Q2-800-208/220/240V, Q2-800-240UK, Q2-800-230CE, Q2E-800-208/240V, Q2-1200B-208/240V, R2-12BSZ-208/240V, R2--1200-208/240V, R2-600HJ-208/240V, R2-800-208V
Fig No Part No. Qty Description Application
CONVEYOR TOASTERS
HA-120239 HB-120259 SPEED CONTROL ASSY 250 Q2-1200B-208/240V, R2-12BSZ-208/240V, R2-1200B-208/240V
20
HB-120261 SPEED CONTROL ASSY 500
21 2P-402728 1 POT, ANTI SPIN PLATE ALL NON-ELECTRONIC
2J-200538
22
2J-200539 SWITCH, EGO 120V INFINITE Q2-500-120V, Q2-500KL-120, Q2-500-CUL20
23 2E-200551 1 SWITCH ROTARY
24 2R-200709 4 LEG 1” CHOME PLASTIC
2M-200864 2M-200894 LABEL, QCS-2&3 BAGEL CONT Q2-1200B-208/240V
25
2M-201810 LABEL, RCS-2&3 BAGEL CONT 2M-201813 LABEL, QCSE Q2E-600H-208V, Q2E-500-120V, Q2E-500CUL20
2M-Z13358 LABEL - CONTROL Q2E-600HW Q2E-600HW 2M-Z13864 LABEL - CONTROL PANEL R2E R2E-500-120V, R2E-800-208V
2R-200768 1
26
2R-200769
27 2R-200708
28 HA-100560 1 TRAY, PULL OUT QCS, 10” ALL 29 2R-200787 1 QCS 1&2 CRUMB TRAY GUARD ALL
HC-402457
30
HF-100656 SECURITY CRUMB TRAY, QCS Q2-600HS-208
31 2B-200763 1 LOADUP, 10 EURO, WIRE ALL 32 HF-101115 1 TRAY, CRUMB TRAY ASSEMBLY ALL 33 2B-Z10675 2 MASTERLINK 10” CONV ALL 34 SP-160027 1 BELT, CONVEYOR 10” ALL 35 2A-202904 1 SHAFT, 210HX IDLER ALL
36 2P-200700 2 37 2P-200736 2 2” INCH BEARING SPRING ALL
SPEED CONTROL ASSEMBLY Q2-500-120V, Q2-500-CUL20
1
SWITCH, EGO 240V INFINITE
2
LABEL, QCS-2 & 3 CONTROLS
1
KNOB, CNTRL Q SERIES, SPEED
KNOB, POWERSAVER Q
3
SERIES KNOB, POWERSAVER Q
1
SERIES 4 KNOB, CONTROL CAP 2 KNOB, CONTROL CAP R2-12BSZ-208/240V, R2-1200B-208/240V
CRUMB TRAY, QCS-2 ALL 1
SPRING LOAD BEARING
TEFLON
Q2-600H-208/220/240V, Q2-800-208/220/240V, Q2-600H-CE, Q2-600H-UK, R2-600HJ-208/240V, R2-800-208V
Q2-600H-208/220/240V, Q2-800-208/220/240V, Q2-1200B-208/240V, R2­12BSZ-208/240V, R2-1200B-208/240V, R2-600HJ-208/240V, Q2-500-120V,
Q2-600H-208/220/240V, Q2-800-208/220/240V, Q2-1200B-208/240V, R2­12BSZ-208/240V, R2-1200B-208/240V, R2-600HJ-208/240V, Q2-500-120V, Q2-500-CUL20
Q2-600H-208/220/240V, Q2-800-208/220/240V, Q2-1200B-208/240V, R2-12BSZ-208/240V, R2-1200B-208/240V, R2-600HJ-208/240V, Q2E-600H­208V
Q2-600H-208/220/240V, Q2-800-208/220/240V, Q2-500-120V, Q2-500­CUL20, Q2-600H-CE, Q2-600H-UK
R2-12BSZ-208/240V, R2-1200B-208/240V, R2-600HJ-208/240V, R2-800­208V
Q2-600H-208/220/240V, Q2-800-208/220/240V, Q2-500-120V, Q2-500­CUL20, Q2-600H-CE, Q2-600H-UK
Q2-600H-208/220/240V, Q2-800-208/220/240V, R2-600HJ-208V, Q2-500­120V, Q2-600H-CE, Q2-600H-UK
Q2-1200B-208/240V, R2-12BSZ-208/240V, R2-1200B-208/240V, R2-600HJ­208/240V
Q2-600H-208/220/240V, Q2-800-208/220/240V, R2-600HJ-208/240V, Q2­500-120V, Q2-500-CUL20, Q2-600H-CE, Q2-600H-UK
ALL
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE INCLUDE MODEL AND SERIAL NUMBER OF
Some items are included for illustrative purposes only and in certain instances may not be available.
26
3 4
PARTS LIST January 11, 2011, Rev. D
Models: Q2-500-120V, Q2E-500-120V, Q2-500-CUL20, Q2-600H-CE, Q2-600H-UK, Q2-600HF-208, Q2-600H-208/220/240V,
Q2-600HS-208, Q2E-600H-208/240V, Q2-800-208/220/240V, Q2-800-240UK, Q2-800-230CE, Q2E-800-208/240V, Q2-1200B-208/240V, R2-12BSZ-208/240V, R2--1200-208/240V, R2-600HJ-208/240V, R2-800-208V
Fig No Part No. Qty Description Application
38 HC-402134 1 NC10H SHUTTER ROD Q2-600H-208/220/240V, R2-600HJ-208V/240V, Q2E-600H-208V 39 HC-402206 1 HEAT SHUTTER, SWINGING Q2-600H-208/220/240V, R2-600HJ-208V/240V, Q2E-600H-208V
HC-Z10389
40
HC-Z10441
41 2A-200284 1 E-CLIP 5/16” ALL 42 2E-200574 1 SWITCH, FAN CERAMIC Q2-1200B-208/240V, R2-12BSZ-208/240V, R2-1200B-208/240V
2U-200591 1 QCSE CONTROL BOARD
43
2E-Z13360 1 CONTROL BOARD Q2E-600HW Q2E-600HW 2U-200592 1 QCSE POWER BOARD Q2E-600H-208/240V, Q2E-800-208/240V, Q2E-500-120V
44
HD-Z13861 1 POWER BOARD 120V R2E-500-120V
45 HF-402536 1 SECURITY LOCKING COVER Q2-50KL, Q2-50S, Q2-60HAKL, Q2-60HSA, Q2-AKL, Q2-80SA
2R-200752 1
46
HA-Z11222 1 KEYLOCK - DRILLED Q2-600HS-208 2K-200463 1 BUSHING CORD HEYCO 1247 Q2-600H-208/220/240V, Q2-800-208/220/240V, R2-600HJ-208V 2K-200465 1 BUSHING CORD HEYCO12/3 BL Q2-1200B-208/240V, R2-12BSZ-208/240V, R2-1200B-208/240V
NI
2K-Y2968 1 BUSHING - HEYCO 7W-2
NI 2P-200267 1 WIRE BRUSH R2-1200B-208V NI D9-GR0216 1 POWER CORD ASSY-UK Q2-800-240UK
2E-200375 1 CORD SET, 14/3 120V EZ10 R2E-500-120V 2E-Z13364 1 CORD SET 14GA. 6-20P 80” Q2E-600HW208, Q2E-600HW240 HA-120241 1 CORD SET ASSEMBLY QCS-1 Q2-500-120V HA-120242 1 CORDSET ASSY QCS-1-CUL20 Q2-500-CUL20 HB-120267 1 CORD SET R2-1200B Q2-600H-220V, R2-1200B-208V, Q2-600H-CE
NI
HB-120268 1 CORD SET ASSY R2-12BSZ R2-12BSZ-208/240V, R2-1200B-208/240V HB-120269 1 CORD ASSY 6-20P W/3 #10R HB-120274 1 CORD ASSY 6-20 QCSE Q2E-600H-208/240V, Q2E-800-208/240V
HB-120279 1 CORD ASSEMBLY CEE7-7 Q2-800-230CE HD-140078 1 CORD SET, QCSE 2, 120V Q2E-500CUL20
NI HG-402144 1 FAN SWITCH BRACKET R2-12BSZ-208/240V, R2-1200B-208V
ELEMENT RETAINER, LEFT
QCS 1
ELEMENT RETAINER, LEFT
QCS
KEYLOCKING SPEC KEYED
ALIKE
Q2-600H-208/220/240V, Q2-800-208/220/240V, Q2E-600H-208V, Q2E-800­208/240V, Q2-500-120V, Q2-500-CUL20, Q2E-500-120V, Q2E-500CUL20, Q2-600H-CE, R2-600H, R2-800
Q2-1200B-208/240V
Q2E-600H-208/240V, Q2E-800-208/240V, Q2E-500-120V, R2-800-208V, R2E-500-120V
Q2-500KL-120, Q2-800S-208V
Q2E-600H-208/240V, Q2E-800-208/240V, Q2E-500-120V, R2-800-208V, R2E-500-120V
Q2-600H-208/240V, Q2-800-208/220V, Q2-1200B-208V, R2-600HJ­208/240V
CONVEYOR TOASTERS
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE INCLUDE MODEL AND SERIAL NUMBER OF
Some items are included for illustrative purposes only and in certain instances may not be available.
27
4 4
PARTS LIST January 11, 2011, Rev. D
Models: Q3-950H-208/220/240V/CE/UK, Q3-1000-208/220/240/CE/UK, Q3-1300-208/240V, Q3-1400BH-208/240/CE,
Q3-1600B-208/240, Q3E-950H-208/240, Q3E-1000-208/240, Q3E-1300-208/240
Fig No Part No. Qty Description Application
1 HC-120283 1 CHASSIS ENCLOSURE ASSY ALL
HC-120284
2
HC-120285 ASSY, AIR BAFFLE QCS-3 HI Q3-1400BH
3 2R-Z8879 1 2-5/8 DIA FAN BLACK CW ALL
HA-120243 HB-120262 MOTOR ASSY 208-240V Q3-950H, Q3-1000-208V, Q3-1300-240V, Q3-1400BH208
4
HC-120289 MOTOR ASSEMBLY QCS3 Q3-1300-208V
HI-115071 MOTOR, RMS72, W/TERMINALS Q3E-1300-208 5 2U-200561 1 MOTOR,FAN240V 23BTM ALL 6 HC-Z11212 1 BACK PANEL,QCS-3 ALL 7 2A-202902 1 SHAFT, T714 DRIVE ALL
HA-112261 8
HA-112263 BEARING ASSY PTFE/BRONZE Q3-1300, Q3-1400BH, 9 2P-Z8779 1 SPROCKET 25P-11T .313 ID ALL
10 2P-150013 1 DRIVE CHAIN #25 ROLLER Q3-950H-208/220/240V, Q3-1000-208V
2P-200645
11
2P-200648 SPROCKET, 25B32 X 5/16 Q3-1600B
ASSY, AIR BAFFLE QCS-3 LO Q3-950H-208/240
1
MTR,ASSY,QCS,220,230,240V Q3-950H-CE, Q3-1000-CE, Q3-1000-UK, Q3-1400BH-CE
1
BEARING ASSY, 5/16 TEFLON Q3-950H, Q3-1000
2
SPROCKET, 25B17 X 5/16 Q3-950H, Q3-1000, Q3-1400BH
1
CONVEYOR TOASTERS
GB-197847
HL-197862 HEATERTUBE, QCS-3-1600B Q3-1600B-208
HL-197863 HEATERTUBE, QUARTZ Q3-1600B-240
HT-197845 HEATERTUBE, QUARTZ, 208V Q3-950H-208V, Q3-1000-208V, Q3E-1000-208V, Q3E-950H-208V
HT-197846 HEATERTUBE, QUARTZ, 220V
12
2N-209130 ELEMENT, METAL 208V 800W R3-950H-208V
2N-209160 ELEMENT, METAL 240V 800W R3-950H-CE
GB-197847
HJ-198054 HEATERTUBE, QCS-3-1300 Q3-1300-240V, Q3E-1300-240V
HJ-198060 HEATERTUBE, QCS-3-1300 Q3-1300-208V, Q3E-1300-208V
HK-198066 HEATERTUBE, QCS-3-1400BH Q3-1400BH-CE
HT-197860 HEATERTUBE, QUARTZ Q3-1400BH-CE
HC-Z10390
13
HC-Z11287 ELEMENT REATINER-RH, RCS-2 R3-950H
HC-Z10440 ELEMENT RETAINER, RIGHT Q3-1400BH, Q3-1600B
HB-Z10858
14
HC-Z10388 ELEMENT GUIDE PLATE Q3-1000, Q3-1300, Q3E-1000, Q3E-950H-208
HC-Z10439 ELEMENT GUIDE PLATE 1200 Q3-1400BH, Q3-1600B
15 2E-Z10406 2 TERMINAL BLOCK 4 POS Q3-950H, Q3-1000, Q3-1600B, 16 2E-Z9736
17 2K-200464 18 2E-200566 1 SWITCH, RESET, 0796 ALL
19 2R-200562 1 FAN GUARD ALL
HEATERTUBE, QUARTZ, 240V Q3-950H-240V, Q3-1000-240V, Q3E-950H-240V, Q3E-1000-240V
4
Q3-950H-220V, Q3-950H-CE, Q3-1000-220V, Q3-1000-CE, Q3-1000-UK
HEATERTUBE, QUARTZ, 240V Q3-1400BH240
6
ELEMENT RETAINER,RHT,QCS- Q3-950H, Q3-1000, Q3E-950H, Q3E-1000, Q3E-1300
1
ELEMENT GUIDE PLATE QCS2 Q3-950H
2
1
TERMINAL BLOCK - POWER
2 Q3-1000 1
BUSHING, WIRE RING 7/8”
2 Q3-950H, Q3-1000
Q3-950H, Q3-1600B,
Q3-1400BH
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE INCLUDE MODEL AND SERIAL NUMBER OF
Some items are included for illustrative purposes only and in certain instances may not be available.
28
1 3
PARTS LIST January 11, 2011, Rev. D
Models: Q3-950H-208/220/240V/CE/UK, Q3-1000-208/220/240/CE/UK, Q3-1300-208/240V, Q3-1400BH-208/240/CE,
Q3-1600B-208/240, Q3E-950H-208/240, Q3E-1000-208/240, Q3E-1300-208/240
Fig No Part No. Qty Description Application
HB-120261
20
HC-120278 SPEED CONTROL ASSEMBLY Q3-1300-208V, Q3-1400BH
21 2P-402728 1 POT, ANTI SPIN PLATE ALL 22 2J-200538 2 SWITCH, EGO 240V INFINITE Q3-950H, Q3-1000, Q3-1300, Q3-1400BH 23 2E-200551 1 SWITCH ROTARY ALL
2R-200709
24
HP-402209 BRACKET, SECURITY LEG TT Q3-950HS-208
2M-200864
25
2M-201813 LABEL, QCSE Q3E-950H, Q3E-1000, Q3E-1300
2M-200899 LABEL, RCS-2, RCS-3 CONTR R3-950H
2R-200768 1 KNOB, CONTROL Q SERIES Q3-950H, Q3-1000, Q3-1300, Q3-1400BH, Q3-1600B
26
2R-200769
27 2R-200708
HH-100561
28
HI-100563 SECURITY PULL OUT TRAY Q3-950HS-208
29 2R-200788 1 QCS-3 CRUMB TRAY GUARD ALL
HC-Z11261
30
HI-100566 SECURITY CRUMB TRAY, QCS Q3-950HS-208, Q3-1300S-208/240
31 2B-200764 1 LOADUP, 14 EURO, WIRE ALL 32 HI-101116 1 TRAY, CRUMB ASSEMBLY Q3-950H, Q3-1000, Q3-1300, Q3-1400BG, Q3-1600B 33 2B-200603 3 BELT LINK 14IN SPACECLIP ALL 34 SP-160028 1 CONVEYOR BELT (14” X 35”) ALL 35 2A-202905 1 SHAFT, 214HX IDLER ALL 36 2P-200700 2 BEARING-PTFE SPRING LOAD ALL 37 2P-200736 2 2 INCH BEARING SPRING ALL 38 HH-402135 1 NC14H SHUTTER ROD Q3-950H, Q3-1400BH, Q3E-950H 39 HH-401698 1 HEAT SHUTTER, SWINGING Q3-950H, Q3-1400BH
HC-Z10389
40
HC-Z11288 2 RETAINER, RCS, ELEMENT R3-950H
HC-Z10441
41 2A-200284 1 E-CLIP 5/16 ALL 42 2E-200574 1 SWITCH, FAN, CERAMIC Q3-1600B
2U-200591
43
HC-Z13815 CONTROL - PROGRAMMED Q3E-950HP208
44 2U-200592 1 QCSE POWER BOARD Q3E 45 HB-Z11456 1 SECURITY LOCKING COVER Q3-950HS-208, Q3-1300S-208/240, 9H-Q2-3KL-KIT
46 2R-200752 1
NI 2E-Z5680 2 FUSE, 5A - CLASS G Q3-1300-208V, Q3-1400BH NI 2E-Z5680 4 FUSE, 5A - CLASS G Q3E-1300-208/240V
SPEED CONTROL ASSY 500 Q3-950H, Q3-1000, Q3-1300-240V, Q3-1600B
1
LEG 1 INCH CHROME PLASTIC Q3-950H, Q3-1000, Q3-1300, Q3-1400BG, Q3-1600B
4
LABEL, QCS-2 & 3 CONTROL Q3-950H, Q3-1000, Q3-1300, Q3-1400BG, Q3-1600B
1
1 KNOB, POWERSAVER Q SERIES Q3-1600B 3 KNOB, POWERSAVER Q SERIES Q3-950H, Q3-1000, Q3-1300, Q3-1400BH 2
KNOB, CONTROL CAP
4 Q3-950H, Q3-1000, Q3-1300, Q3-1400BH
TRAY, PULL OUT, QCS, 14 ALL
1
CRUMB TRAY,QCS3 Q3-950H, Q3-1000, Q3-1300, Q3-1400BG, Q3-1600B
1
ELEMENT RETAINER,LFT,QCS- Q3-950H, Q3-1000, Q3-1300, Q3E-950H, Q3E-1000, Q3E-1300
1
1
ELEMENT RETAINER, LEFT Q3-1400BH, Q3-1600B
QCSE CONTROL BOARD Q3E
1
KEYLOCKING SPEC KEYED ALIKE
Q3-1600B
Q3-950HS-208, Q3-1300S-208/240, 9H-Q2-3KL-KIT
CONVEYOR TOASTERS
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE INCLUDE MODEL AND SERIAL NUMBER OF
Some items are included for illustrative purposes only and in certain instances may not be available.
29
2 3
PARTS LIST January 11, 2011, Rev. D
Models: Q3-950H-208/220/240V/CE/UK, Q3-1000-208/220/240/CE/UK, Q3-1300-208/240V, Q3-1400BH-208/240/CE,
Q3-1600B-208/240, Q3E-950H-208/240, Q3E-1000-208/240, Q3E-1300-208/240
Fig No Part No. Qty Description Application
NI 2E-Z5681 1 FUSEHOLDER, CLASS G Q3-1300-208V, Q3-1400BH NI 2E-Z5681 2 FUSEHOLDER, CLASS G Q3E-1300-208/240V NI 2K-200465 1 BUSHING,CORD HEYCO12/3 BL Q3-950H, Q3-1400BH208 NI 2K-Y2968 1 BUSHING - HEYCO Q3-950H-CE, Q3-1400BH-CE NI 2P-200267 1 WIRE BRUSH NI HB-120269 1 CORD ASSY 6-20P W/3 #10R Q3-950H-208/220/240V NI HB-120272 1 ASSY, CORD SET, 6-30P Q3-1300-208V, Q3-1400BH208, Q3-1600B-208 NI HB-120276 1 CORD ASSEMBLY CEE7-7 Q3-950H-CE, Q3-1000-CE, Q3-1400BH-CE NI HG-402144 1 FAN SWITCH BRACKET Q3-1600B
CONVEYOR TOASTERS
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE INCLUDE MODEL AND SERIAL NUMBER OF
Some items are included for illustrative purposes only and in certain instances may not be available.
30
3 3
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