Using any part other than genuine Star factory supplied parts relieves the
manufacturer of all liability.
notice. Such revisions do not entitle the buyer to corresponding changes,
improvements, additions or replacements for previously purchased
equipment.
Due to periodic changes in designs, methods, procedures, policies and
without notice. While Star International Holdings Inc., Company exercises
good faith efforts to provide information that is accurate, we are not
responsible for errors or omissions in information provided or conclusions
provided, the user assumes all risks in connection with such use.
These symbols are intended to alert the user to the presence of
important operating and maintenance instructions in the manual
accompanying the appliance.
RETAIN THIS MANUAL FOR FUTURE REFERENCE
NOTICE
MAINTENANCE AND REPAIRS
Contact your local authorized service agent for service or required maintenance.
Please record the model number, serial number, voltage and purchase date in the area below and have it
ready when you call to ensure a faster service.
Business 8:00 am to 4:30 p.m. Central Standard Time
Hours:
Telephone: (800) 264-7827
Fax: (314) 781-2714
E-mail customerservice@star-mfg.com
Website: www.star-mfg.com
Mailing Address: Star Manufacturing International Inc.
265 Hobson Street
Smithville, TN 37166
U.S.A
2
CAUTION
GENERAL INSTALLATION DATA
This equipment is designed and sold for commercial use only by personnel trained and experienced
in its operation and is not sold for consumer use in and around the home nor for use directly by the
general public in food service locations.
Before using your new equipment, read and understand all the instructions & labels associated with
the unit prior to putting it into operation. Make sure all people associated with its use understand the
units operation & safety before they use the unit.
All shipping containers should be checked for freight damage both visible and concealed. This unit
has been tested and carefully packaged to insure delivery of your unit in perfect condition. If equipment is received in damaged condition, either apparent or concealed, a claim must be made with the
delivering carrier.
Concealed damage or loss - if damage or loss is not apparent until after equipment is unpacked, a
request for inspection of concealed damage must be made with carrier within 15 days. Be certain to
retain all contents plus external and internal packaging materials for inspection. The carrier will make
an inspection and will supply necessary claim forms.
INSPECTION & ASSEMBLY
UNCRATING AND INSPECTING
Unpack the unit and components from the shipping container. Remove all visible packing material
and those from inside the cooking chamber. If damage is discovered, le a claim immediately with
the carrier that handled the shipment. Do not operate the unit if it was damaged during shipping.
ASSEMBLY AND INSTALLATION
The unit was shipped fully assembled and ready to plug into a standard outlet specied for its voltage
and amp draw. If improper electrical supply is determined, contact a qualied electrician prior to using
the unit. Removal and replacement of the power cord and plug will void the warranty. For assistance,
contact your local authorized service agent for service or required maintenance.
Level unit using the adjustable feet under the unit (approximately 1/2" adjustment).
Before using the unit for the rst time, wipe down the exterior with a damp cloth.
CAUTION
WARNING
WARNING
Allow enough space around the toaster for adequate ventilation. Do not operate the unit without the
crumb tray properly positioned. Overheating and poor toasting may occur. Read all labels on the unit
and follow their instructions.
ELECTRICAL CONNECTION
Before making any electrical connection to this unit, check that the power supply is adequate for the
voltage, amperage and requirements stated on the rating plate.
A wiring diagram is included herewith.
Disconnect the unit from the power source before installing or removing any parts.
Be absolutely sure that the ground connection for the receptacle is properly wired. Do not connect
equipment to power without proper ground connections. Improper grounding may result in personal
injury or fatality.
DO NOT CUT OR REMOVE THIS PLUG OR GROUNDING PRONG FROM
THE PLUG.
CONNECT/PLUG UNIT INTO DEDICATED A.C. LINE ONLY SPECIFIED ON
THE DATA PLATE OF THE UNIT.
CAUTION
DAILY OPERATION
ROTARY POWER SAVER SWITCH
For toasters equipped with a Rotary Power Saver Switch, turn clockwise or counterclockwise to get in
the following positions.
FULL POWER
When in this position your equipment is at full power and ready to use.
OFF ROTARY
Two off positions are provided, a single rotation to either direction will shut the unit off.
STANDBY
The standby position reduces the power consumption by 75%. Using this position during the quiet
times will save electricity, and keep the toaster warm. When needed, turn the switch to FULL POWER. Recovery time is about 30 seconds.
FAILURE TO PLACE THE UNIT IN LOW POWER MODE WHEN NOT IN
USE WILL VOID THE WARRANTY.
CERTAIN SURFACES ARE EXTREMELY HOT DURING OPERATION AND
CARE SHOULD BE TAKEN WHILE USING THIS UNIT.
WARNING
COOKING PROCEDURES
BREAD TOASTING
Some toasters are equipped with a swinging heat shutter at the toaster entrance. This shutter will
move out of the way as the product passes under it.
1) Turn the power saver to FULL POWER.
2) Set the conveyor speed to 5.
4) Allow warm up time of 5 to 10 minutes.
5) Place a sample product on the conveyor belt to test the settings.
•If toasting is too light, turn conveyor speed control counterclockwise to a slower speed.
•If toasting is too dark, turn conveyor speed control clockwise to a faster speed.
(NOTE: Some products may require adjustment of the speed control in order to
achieve the desired results.)
OPERATE
CLEAN
Crumb Tray Removal
TOASTER COMPONENTS
BOTTOM VIEW
LOAD UP
FRONT
IL1555
CRUMB TRAY
DAILY OPERATION
SPEED CONTROL
POWER SAVER SWITCH
AIR INTAKE FAN
POWER CORD
IL1555
Check the power cord to insure that it is plugged into a proper outlet.
Set the Rotary Power Saver Switch & speed control knob to desired settings.
Always allow 10 minutes of preheat time before loading the unit with product. Failure to allow
sufcient preheat time will result in unsatisfactory cooking until the unit reaches operating
temperature.
OPERATING HINTS AND SAFETY
Disconnect power to the unit with the switch at the end of each day of operation.
Do not leave the unit in operation without an attendant.
Turn Power Saver Switch to Standby during idle periods. It will take only a few minutes to regain
operating temperature.
Do not leave the unit at high temperature when not in use or during idle periods. This will cause food
particles and grease lm to carbonize.
CLEANING
Preventive maintenance for your Holman toaster consists of the following recommended cleaning
procedures. To keep your toaster in its top operating condition, these steps should be performed on a
daily or weekly as indicated.
A. Turn main power saver switch to the OFF position. Disconnect unit from power source.
B. After the unit cools, remove interior crumb tray (as shown on page 4) and clean.
Slide crumb tray back into position.
C. Wipe exterior surface of unit.
D. Areas inside the toaster, be sure to unplug the unit and allow to cool prior to wiping clean
with a damp cloth.
E. Clean air intake on bottom of unit.
F. For lightly soiled conveyor belts, turn conveyor speed control to fastest setting and
wipe with a damp cloth (daily) For heavily soiled conveyors, turn conveyor speed control
to fastest setting, with crumb tray installed and wipe with a light abrasive pad
(as needed).
WARNING
DO NOT IMMERSE OR LET THE UNIT STAND IN WATER.
DO NOT HOSE DOWN THE UNIT OR THE TABLE/COUNTER IF THE UNIT IS
ON THE TABLE/COUNTER.
KEEP AWAY FROM RUNNING WATER.
MAINTENANCE PROCEDURES
A. REPLACING HEATER TUBES
1) DISCONNECT UNIT FROM POWER SOURCE.
2) Remove the enclosure, by removing the screws on both the back and bottom of the unit and
lifting the enclosure's back up rst and pulling away from the unit.
3) Remove heater tube wires from terminal block connection, keeping top and
bottom wires separate.
4) Lift heater tube retainers by loosening retaining screws and sliding the retainer plate.
Hand tighten the plate to hold it up so the heater tubes will slide out freely.
5) Gently, pull defective heater tube out of unit.
6) Gently, put new heater tube into unit.
7) Loosen retainer screws and slide the retainer back into place. Tighten the screw to secure the
retainer in place over the ends of the heater tubes.
8) Install the heater tube wires to the terminal block, and reinstall the enclosure.
9) Connect unit to power source and test by toasting some bread after unit has properly reached
operating temperature.
B. REPLACING FAN MOTOR
1) DISCONNECT UNIT FROM POWER SOURCE.
2) Remove the enclosure, by removing the screws on both the back and bottom of the unit and
lifting the enclosure's back up rst and pulling away from the unit.
3) Remove the enclosure and the back panel.
4) Unplug power supply cord from fan motor.
5) Remove (4) screws, which hold fan motor and grill to bottom of unit and remove fan.
6) Put replacement motor and grill in place and secure to the bottom of unit with screws.
7) Reconnect power supply cord to fan motor.
8) Replace back panel and enclosure. Fasten with screws removed in step 2.
C. REPLACING BELT DRIVE MOTOR
1) DISCONNECT UNIT FROM POWER SOURCE.
2) Remove the enclosure, by removing the screws on both the back and bottom of the unit and
lifting the enclosure's back up rst and pulling away from the unit.
3) Remove sprocket from motor shaft, using an Allen wrench and loosening the set-screw.
4) Remove the wire from terminal block connecting the drive motor to internal wiring.
On units rated 208 or 240 volts, note which color leads are being used for these connections
and which lead is capped with white tape. The new motor should use the same arrangement.
5) Remove screws holding motor in place and remove motor from unit.
6) Put new motor in place and attach loosely with mounting screws.
7) Replace sprocket on motor shaft.
NOTE: The two sprockets should line up FLUSH with each other,
so the chain does not twist any during operation.
Also the hub gets installed closets to the motor.
8) Slide motor until the drive chain has about 1/4” slack when
lightly pushed at the center of its top open run.
See chain tensioning illustration.
9) Tighten screws to secure motor.
10) Rewire leads same as removed in step 4.
11) Replace side panel and control box cover.
1/4”
D. CLEANING AIR INTAKE ONCE A WEEK.
1) DISCONNECT UNIT FROM POWER SOURCE.
2) Place unit on its backside.
3) Use a vacuum cleaner and or a damp cloth to clean
the air intake. This procedure should be done at least once a week.
QCS/RCS Chain Tension
6
MAINTENANCE PROCEDURES continued
E. LUBRICATE THE CHAIN & SPROCKETS EVERY 6 MONTHS
1) DISCONNECT UNIT FROM POWER SOURCE.
2) Remove enclosure exposing chain drive.
3) Using an extreme pressure, synthetic chain lubricant with a
temperature range up to 400°F. Apply liberally onto chain
and sprockets. This grease is available as part no. 1L-Z12397.
4) Replace enclosure, Reconnect power source and test unit.
TROUBLESHOOTING GUIDE
A. UNIT WILL NOT HEAT, CONVEYOR BELT WILL NOT MOVE.
1) Be sure the main circuit breaker is switched to the ON position.
2) Check to see if the toaster is plugged in and all controls are turned to the ON position.
3) Call the Star Service Help Desk at 314-678-6303.
B. UNIT HAS HEAT ONLY ON ONE SIDE, CONVEYOR BELT TURNS FREELY.
1) Call the Star Service Help Desk at 314-678-6303, as heating element may need replacing.
C. CONVEYOR WILL NOT TURN, UNIT HEATS PROPERLY.
To check for mechanical binding:
1) DISCONNECT UNIT FROM POWER SOURCE.
2) Remove 2 screws holding enclosure to the bottom of the unit.
3) Set unit on the legs and remove 4 screws on the back of the toaster.
4) Slide the enclosure off the unit and remove the back panel.
5) Loosen the four screws that hold the drive motor in place.
6) Slide the motor up allowing the drive chain to be removed from the sprockets.
7) Move the conveyor belt by hand to check for mechanical binding.
If conveyor moves freely, call the Star Service Help Desk at 1-800-807-9054, as the drive
motor and/or speed control may need replacing.
8) Replace the enclosure by sliding it forward towards the front of the unit.
The front edge of the enclosure will slide beneath the toaster front.
D. CONVEYOR TURNS AT ONE SPEED REGARDLESS OF SPEED
CONTROL SETTING.
1) Call the Star Service Help Desk at 314-678-6303, as speed control MAY need replacing.
E. PRODUCT STICKING TO CONVEYOR OR SLIDE
Your Holman conveyor toaster is designed to toast product that is a current room temperature.
DO NOT attempt to put frozen, refrigerated, or any butter or a butter substitute material in the
toaster. Doing so may cause it to come out doughy or very moist, as well as possibly sticking to
parts of the unit.
1) Follow the cleaning procedures listed on page 5.
7
LIMITED EQUIPMENT WARRANTY
Star Manufacturing [as well as its subsidiaries] warranties new products
to be free from defects in material and/or workmanship for a period
of one [1] year from the date of original installation, except as noted
below. Defects that occur as a result of normal use, within the time
period and limitations defined in this warranty, will at Star’s discretion
have the parts replaced or repaired by Star or a Star-authorized service
agency.
THIS WARRANTY IS SUBJECT TO ALL LISTED CONDITIONS.
Repairs performed under this warranty are to be performed by a Starauthorized service agency. Star will not be responsible for charges
incurred or service performed by non-authorized repair agencies.
In all cases, the nearest Star-authorized service agency must be used.
Star will be responsible for normal labor charges incurred in the repair
or replacement of a warrantied product within 50 miles (80.5 km) of
an authorized service agency. Time and expense charges for anything
beyond that distance will be the responsibility of the owner. All labor
will need to be performed during regular service hours. Any overtime
premium will be charged to the owner. For all shipments outside the
U.S.A. and Canada, please see the International Warranty for specific
details.
It is the responsibility of the owner to inspect and report any shipping
damage claims, hidden or otherwise, promptly following delivery.
No mileage or travel charges will be honored on any equipment that is
deemed portable. In general, equipment with a cord and plug weighing
less than 50 lb. (22.7 kg) is considered portable and should be taken or
shipped to the closest authorized service agen cy, transportation prepaid .
PORTABLE EQUIPMENT EXAMPLES
• 514LL fryer
• 15MC and 18MCP hot food
merchandisers
• QCS1, QCS2, and RCS2 toasters
• 16PD-A pretzel merchandisers
• condiment dispensers except
HPD- and SPD-series models
• all pop-up toasters
• all pastry display cabinets
• all heat lamps • all accessories
CONTACT
Should you require any assistance regarding the operation or
maintenance of any Star equipment; write, phone, fax or email
our service department. In all correspondence mention the
model number and the serial number of your unit, as well as
the voltage or type of gas you are using.
Business hours are 8:00 a.m. to 4:30 p.m. Central Standard Time
Telephone Star/Toasmaster 314.678.6306
Fax 314.781.2714
Email customerservice@star-mfg.com
www.star-mfg.com • www.toastmastercorp.com
• J4R popcorn machine
• 12NCPW and 15NCPW nacho
merchandisers
• nacho cheese warmers except
11WLA-series models
• specialty food warmers except
130R, 11RW, and 11WSA models
• all butter dispensers
• all nacho chip merchandisers
WARRANTY EXCLUSIONS
THE FOLLOWING WILL NOT BE COVERED UNDER WARRANTY.
• Any product which has not been used, cleaned, maintained,
or installed in accordance with the directions published in the
appropriate installation sheet and/or owner's manual as well
as national and local codes, including incorrect gas, electrical,
or water connection. Star is not liable for any unit which has
been mishandled, abused, misapplied, subjected to chlorides, harsh
chemicals, or caustic cleaners, damaged from exposure
to hard water, modified by unauthorized personnel, damaged
by flood, fire, or other acts of nature [or God], or which have
an altered or missing serial number.
• Installation, labor, and job checkouts, calibration of heat controls,
air and gas burner/bypass/pilot adjustments, gas or electrical
system checks, voltage and phase conversions, cleaning
of equipment, or seasoning of griddle surface.
• Replacement of fuses or resetting of circuit breakers, safety
controls, or reset buttons.
• Replacement of broken or damaged glass components, quartz
heating elements, and light bulbs.
• Labor charges for all removable parts in gas charbroilers and
hotplates, including but not limited to burners, grates, and
radiants.
• Any labor charges incurred by delays, waiting time, or operating
restrictions that hinder a service technician’s ability to perform
service.
• Partsthat fail or are damaged due to normal wear or labor for
replacement of Items that can easily be replaced during a daily
cleaning routine. such as but not limited to silicone belts, PTFE
non-stick sheets, knobs, control labels, bulbs, fuses, quartz heating
elements, baskets, racks, and grease drawers.
• Components that should be replaced when damaged or worn,
but have been field-repaired instead [eg. field-welded fry pots]
• Any loss of business or profits.
ADDITIONAL WARRANTIES
Specialty/chain specific versions may also have additional
and/or extended warranties.
PRODUCTSPARTSLABOR
Star Ultra-Max® griddles,
charbroilers, and hotplates
Star-Max® fryers, griddles,
charbroilers, and hotplates
2 years2 years
2 years2 years
Jetstar® popcorn poppers2 years2 years
Staltek™ roller grill coatings5 years
chrome griddle surfaces [against
peeling]
cast iron grates, burners,
and burner shields
5 years
180 days
original Star or Toastmaster parts
sold to repair Star or Toastmaster
90 days
equipment
Service First1 year
The fore going warrant y is in lieu of any and a ll other warranti es expresse d or implied and c onstitutes the e ntire warranty. 2M-Z21647 • Rev D • 06.2018
i
8
TOP HEAT
E
BOTTOM HEAT
F
LETTER DESCRIPTION
A SWITCH - POWER SAVER
B SPEED CONTROL
C MOTOR - CONVYEOR
D COOLING FAN
E TOP HEATING ELEMENTS
F BOTTOM HEATING ELEMENTS
FOR 230V
B
2
1
BLACK (BROWN 230V)
GREEN
CEE7-7
FOR 120V
b
d
A
1
4
NEMA 5-15P
NEMA 5-20P
4
C
3
D
WHITE (BLUE 230V)
2M-Z9775b
TOP HEAT
E
LETTER DESCRIPTION
A SWITCH - POWER SAVER
B SPEED CONTROL
C MOTOR - CONVEYOR
D COOLING FAN
E TOP HEATING ELEMENTS
5
2
B
1
BLACK (BROWN 230V)
FOR 230V
CEE7-7
GREEN
FOR 120V
b
d
A
1
4
3
NEMA 5-15P
4
6
NEMA 5-20P
WHITE (BLUE 230V)
C
D
2M-Z9776b
9
10
NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED.
8
5
7
9
1
Nameplate
37
2
4
3
6
11
SK2212 Rev. A 11/17/2011
12
13
38
27
28
7
25
26
24
29
14
15
16
17
18
42
43
41
36
39
40
44
3435
30
31
33
32
10
23
20
21
22
19
39 40 41 42
QCS1-350/500B-120V CONVEYOR TOASTER
35
34
OPTIONAL ACCESSORY PARTS
MODEL:
THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO HOLMAN.