Holman Q1-35C Operators Manual

®
®
®
®
CONVEYOR
TOASTER
MODEL
Q1-350, Q1-500B, Q1-35C
Installation and
Operation
2M-Z9777 Rev. C 10/2018
QCS1-350-120V
SAFETY SYMBOL
Using any part other than genuine Star factory supplied parts relieves the manufacturer of all liability.
notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.
Due to periodic changes in designs, methods, procedures, policies and
without notice. While Star International Holdings Inc., Company exercises good faith efforts to provide information that is accurate, we are not responsible for errors or omissions in information provided or conclusions
provided, the user assumes all risks in connection with such use.
These symbols are intended to alert the user to the presence of important operating and maintenance instructions in the manual accompanying the appliance.
RETAIN THIS MANUAL FOR FUTURE REFERENCE
NOTICE
MAINTENANCE AND REPAIRS
Contact your local authorized service agent for service or required maintenance. Please record the model number, serial number, voltage and purchase date in the area below and have it ready when you call to ensure a faster service.
Authorized Service Agent Listing
Model No.
Serial No.
Voltage
Purchase Date
Reference the listing provided with the unit
or
for an updated listing go to:
Website: www.star-mfg.com E-mail customerservice@star-mfg.com
Service Help Desk
Business 8:00 am to 4:30 p.m. Central Standard Time Hours:
Telephone: (800) 264-7827
Fax: (314) 781-2714
E-mail customerservice@star-mfg.com
Website: www.star-mfg.com
Mailing Address: Star Manufacturing International Inc.
265 Hobson Street Smithville, TN 37166 U.S.A
2
CAUTION
GENERAL INSTALLATION DATA
This equipment is designed and sold for commercial use only by personnel trained and experienced in its operation and is not sold for consumer use in and around the home nor for use directly by the general public in food service locations.
Before using your new equipment, read and understand all the instructions & labels associated with the unit prior to putting it into operation. Make sure all people associated with its use understand the units operation & safety before they use the unit.
All shipping containers should be checked for freight damage both visible and concealed. This unit has been tested and carefully packaged to insure delivery of your unit in perfect condition. If equip­ment is received in damaged condition, either apparent or concealed, a claim must be made with the delivering carrier.
Concealed damage or loss - if damage or loss is not apparent until after equipment is unpacked, a request for inspection of concealed damage must be made with carrier within 15 days. Be certain to retain all contents plus external and internal packaging materials for inspection. The carrier will make an inspection and will supply necessary claim forms.
INSPECTION & ASSEMBLY
UNCRATING AND INSPECTING
Unpack the unit and components from the shipping container. Remove all visible packing material
and those from inside the cooking chamber. If damage is discovered, le a claim immediately with
the carrier that handled the shipment. Do not operate the unit if it was damaged during shipping.
ASSEMBLY AND INSTALLATION
The unit was shipped fully assembled and ready to plug into a standard outlet specied for its voltage and amp draw. If improper electrical supply is determined, contact a qualied electrician prior to using
the unit. Removal and replacement of the power cord and plug will void the warranty. For assistance, contact your local authorized service agent for service or required maintenance.
Level unit using the adjustable feet under the unit (approximately 1/2" adjustment).
Before using the unit for the rst time, wipe down the exterior with a damp cloth.
CAUTION
WARNING
WARNING
Allow enough space around the toaster for adequate ventilation. Do not operate the unit without the crumb tray properly positioned. Overheating and poor toasting may occur. Read all labels on the unit and follow their instructions.
ELECTRICAL CONNECTION
Before making any electrical connection to this unit, check that the power supply is adequate for the voltage, amperage and requirements stated on the rating plate. A wiring diagram is included herewith.
Disconnect the unit from the power source before installing or removing any parts.
Be absolutely sure that the ground connection for the receptacle is properly wired. Do not connect equipment to power without proper ground connections. Improper grounding may result in personal injury or fatality.
DO NOT CUT OR REMOVE THIS PLUG OR GROUNDING PRONG FROM
THE PLUG.
CONNECT/PLUG UNIT INTO DEDICATED A.C. LINE ONLY SPECIFIED ON
THE DATA PLATE OF THE UNIT.
CAUTION
DAILY OPERATION
ROTARY POWER SAVER SWITCH
For toasters equipped with a Rotary Power Saver Switch, turn clockwise or counterclockwise to get in the following positions.
FULL POWER
When in this position your equipment is at full power and ready to use.
OFF ROTARY
Two off positions are provided, a single rotation to either direction will shut the unit off.
STANDBY
The standby position reduces the power consumption by 75%. Using this position during the quiet times will save electricity, and keep the toaster warm. When needed, turn the switch to FULL POW­ER. Recovery time is about 30 seconds.
FAILURE TO PLACE THE UNIT IN LOW POWER MODE WHEN NOT IN
USE WILL VOID THE WARRANTY.
CERTAIN SURFACES ARE EXTREMELY HOT DURING OPERATION AND
CARE SHOULD BE TAKEN WHILE USING THIS UNIT.
WARNING
COOKING PROCEDURES
BREAD TOASTING
Some toasters are equipped with a swinging heat shutter at the toaster entrance. This shutter will move out of the way as the product passes under it.
1) Turn the power saver to FULL POWER.
2) Set the conveyor speed to 5.
4) Allow warm up time of 5 to 10 minutes.
5) Place a sample product on the conveyor belt to test the settings.
•If toasting is too light, turn conveyor speed control counterclockwise to a slower speed.
•If toasting is too dark, turn conveyor speed control clockwise to a faster speed.
(NOTE: Some products may require adjustment of the speed control in order to
achieve the desired results.)
OPERATE
CLEAN
Crumb Tray Removal
TOASTER COMPONENTS
BOTTOM VIEW
LOAD UP
FRONT
IL1555
CRUMB TRAY
DAILY OPERATION
SPEED CONTROL
POWER SAVER SWITCH
AIR INTAKE FAN
POWER CORD
IL1555
Check the power cord to insure that it is plugged into a proper outlet.
Set the Rotary Power Saver Switch & speed control knob to desired settings.
Always allow 10 minutes of preheat time before loading the unit with product. Failure to allow
sufcient preheat time will result in unsatisfactory cooking until the unit reaches operating
temperature.
OPERATING HINTS AND SAFETY
Disconnect power to the unit with the switch at the end of each day of operation.
Do not leave the unit in operation without an attendant.
Turn Power Saver Switch to Standby during idle periods. It will take only a few minutes to regain operating temperature.
Do not leave the unit at high temperature when not in use or during idle periods. This will cause food
particles and grease lm to carbonize.
CLEANING
Preventive maintenance for your Holman toaster consists of the following recommended cleaning procedures. To keep your toaster in its top operating condition, these steps should be performed on a daily or weekly as indicated.
A. Turn main power saver switch to the OFF position. Disconnect unit from power source.
B. After the unit cools, remove interior crumb tray (as shown on page 4) and clean.
Slide crumb tray back into position.
C. Wipe exterior surface of unit.
D. Areas inside the toaster, be sure to unplug the unit and allow to cool prior to wiping clean
with a damp cloth.
E. Clean air intake on bottom of unit.
F. For lightly soiled conveyor belts, turn conveyor speed control to fastest setting and
wipe with a damp cloth (daily) For heavily soiled conveyors, turn conveyor speed control to fastest setting, with crumb tray installed and wipe with a light abrasive pad (as needed).
WARNING
DO NOT IMMERSE OR LET THE UNIT STAND IN WATER.
DO NOT HOSE DOWN THE UNIT OR THE TABLE/COUNTER IF THE UNIT IS ON THE TABLE/COUNTER.
KEEP AWAY FROM RUNNING WATER.
MAINTENANCE PROCEDURES
A. REPLACING HEATER TUBES
1) DISCONNECT UNIT FROM POWER SOURCE.
2) Remove the enclosure, by removing the screws on both the back and bottom of the unit and
lifting the enclosure's back up rst and pulling away from the unit.
3) Remove heater tube wires from terminal block connection, keeping top and bottom wires separate.
4) Lift heater tube retainers by loosening retaining screws and sliding the retainer plate. Hand tighten the plate to hold it up so the heater tubes will slide out freely.
5) Gently, pull defective heater tube out of unit.
6) Gently, put new heater tube into unit.
7) Loosen retainer screws and slide the retainer back into place. Tighten the screw to secure the retainer in place over the ends of the heater tubes.
8) Install the heater tube wires to the terminal block, and reinstall the enclosure.
9) Connect unit to power source and test by toasting some bread after unit has properly reached
operating temperature.
B. REPLACING FAN MOTOR
1) DISCONNECT UNIT FROM POWER SOURCE.
2) Remove the enclosure, by removing the screws on both the back and bottom of the unit and
lifting the enclosure's back up rst and pulling away from the unit.
3) Remove the enclosure and the back panel.
4) Unplug power supply cord from fan motor.
5) Remove (4) screws, which hold fan motor and grill to bottom of unit and remove fan.
6) Put replacement motor and grill in place and secure to the bottom of unit with screws.
7) Reconnect power supply cord to fan motor.
8) Replace back panel and enclosure. Fasten with screws removed in step 2.
C. REPLACING BELT DRIVE MOTOR
1) DISCONNECT UNIT FROM POWER SOURCE.
2) Remove the enclosure, by removing the screws on both the back and bottom of the unit and
lifting the enclosure's back up rst and pulling away from the unit.
3) Remove sprocket from motor shaft, using an Allen wrench and loosening the set-screw.
4) Remove the wire from terminal block connecting the drive motor to internal wiring. On units rated 208 or 240 volts, note which color leads are being used for these connections and which lead is capped with white tape. The new motor should use the same arrangement.
5) Remove screws holding motor in place and remove motor from unit.
6) Put new motor in place and attach loosely with mounting screws.
7) Replace sprocket on motor shaft.
NOTE: The two sprockets should line up FLUSH with each other, so the chain does not twist any during operation. Also the hub gets installed closets to the motor.
8) Slide motor until the drive chain has about 1/4” slack when lightly pushed at the center of its top open run. See chain tensioning illustration.
9) Tighten screws to secure motor.
10) Rewire leads same as removed in step 4.
11) Replace side panel and control box cover.
1/4”
D. CLEANING AIR INTAKE ONCE A WEEK.
1) DISCONNECT UNIT FROM POWER SOURCE.
2) Place unit on its backside.
3) Use a vacuum cleaner and or a damp cloth to clean the air intake. This procedure should be done at least once a week.
QCS/RCS Chain Tension
6
MAINTENANCE PROCEDURES continued
E. LUBRICATE THE CHAIN & SPROCKETS EVERY 6 MONTHS
1) DISCONNECT UNIT FROM POWER SOURCE.
2) Remove enclosure exposing chain drive.
3) Using an extreme pressure, synthetic chain lubricant with a temperature range up to 400°F. Apply liberally onto chain and sprockets. This grease is available as part no. 1L-Z12397.
4) Replace enclosure, Reconnect power source and test unit.
TROUBLESHOOTING GUIDE
A. UNIT WILL NOT HEAT, CONVEYOR BELT WILL NOT MOVE.
1) Be sure the main circuit breaker is switched to the ON position.
2) Check to see if the toaster is plugged in and all controls are turned to the ON position.
3) Call the Star Service Help Desk at 314-678-6303.
B. UNIT HAS HEAT ONLY ON ONE SIDE, CONVEYOR BELT TURNS FREELY.
1) Call the Star Service Help Desk at 314-678-6303, as heating element may need replacing.
C. CONVEYOR WILL NOT TURN, UNIT HEATS PROPERLY.
To check for mechanical binding:
1) DISCONNECT UNIT FROM POWER SOURCE.
2) Remove 2 screws holding enclosure to the bottom of the unit.
3) Set unit on the legs and remove 4 screws on the back of the toaster.
4) Slide the enclosure off the unit and remove the back panel.
5) Loosen the four screws that hold the drive motor in place.
6) Slide the motor up allowing the drive chain to be removed from the sprockets.
7) Move the conveyor belt by hand to check for mechanical binding. If conveyor moves freely, call the Star Service Help Desk at 1-800-807-9054, as the drive motor and/or speed control may need replacing.
8) Replace the enclosure by sliding it forward towards the front of the unit. The front edge of the enclosure will slide beneath the toaster front.
D. CONVEYOR TURNS AT ONE SPEED REGARDLESS OF SPEED CONTROL SETTING.
1) Call the Star Service Help Desk at 314-678-6303, as speed control MAY need replacing.
E. PRODUCT STICKING TO CONVEYOR OR SLIDE
Your Holman conveyor toaster is designed to toast product that is a current room temperature. DO NOT attempt to put frozen, refrigerated, or any butter or a butter substitute material in the toaster. Doing so may cause it to come out doughy or very moist, as well as possibly sticking to parts of the unit.
1) Follow the cleaning procedures listed on page 5.
7
LIMITED EQUIPMENT WARRANTY
Star Manufacturing [as well as its subsidiaries] warranties new products to be free from defects in material and/or workmanship for a period of one [1] year from the date of original installation, except as noted below. Defects that occur as a result of normal use, within the time period and limitations defined in this warranty, will at Star’s discretion have the parts replaced or repaired by Star or a Star-authorized service agency.
THIS WARRANTY IS SUBJECT TO ALL LISTED CONDITIONS.
Repairs performed under this warranty are to be performed by a Star­authorized service agency. Star will not be responsible for charges incurred or service performed by non-authorized repair agencies. In all cases, the nearest Star-authorized service agency must be used.
Star will be responsible for normal labor charges incurred in the repair or replacement of a warrantied product within 50 miles (80.5 km) of an authorized service agency. Time and expense charges for anything beyond that distance will be the responsibility of the owner. All labor will need to be performed during regular service hours. Any overtime premium will be charged to the owner. For all shipments outside the U.S.A. and Canada, please see the International Warranty for specific details.
It is the responsibility of the owner to inspect and report any shipping
damage claims, hidden or otherwise, promptly following delivery.
No mileage or travel charges will be honored on any equipment that is deemed portable. In general, equipment with a cord and plug weighing less than 50 lb. (22.7 kg) is considered portable and should be taken or
shipped to the closest authorized service agen cy, transportation prepaid .
PORTABLE EQUIPMENT EXAMPLES
• 514LL fryer
• 15MC and 18MCP hot food
merchandisers
• QCS1, QCS2, and RCS2 toasters
• 16PD-A pretzel merchandisers
• condiment dispensers except
HPD- and SPD-series models
• all pop-up toasters
• all pastry display cabinets
• all heat lamps • all accessories
CONTACT
Should you require any assistance regarding the operation or
maintenance of any Star equipment; write, phone, fax or email
our service department. In all correspondence mention the
model number and the serial number of your unit, as well as
the voltage or type of gas you are using.
Business hours are 8:00 a.m. to 4:30 p.m. Central Standard Time
Telephone Star/Toasmaster 314.678.6306
Fax 314.781.2714
Email customerservice@star-mfg.com
www.star-mfg.com • www.toastmastercorp.com
• J4R popcorn machine
• 12NCPW and 15NCPW nacho
merchandisers
• nacho cheese warmers except
11WLA-series models
• specialty food warmers except
130R, 11RW, and 11WSA models
• all butter dispensers
• all nacho chip merchandisers
WARRANTY EXCLUSIONS
THE FOLLOWING WILL NOT BE COVERED UNDER WARRANTY.
Any product which has not been used, cleaned, maintained,
or installed in accordance with the directions published in the appropriate installation sheet and/or owner's manual as well as national and local codes, including incorrect gas, electrical, or water connection. Star is not liable for any unit which has been mishandled, abused, misapplied, subjected to chlorides, harsh chemicals, or caustic cleaners, damaged from exposure to hard water, modified by unauthorized personnel, damaged by flood, fire, or other acts of nature [or God], or which have an altered or missing serial number.
• Installation, labor, and job checkouts, calibration of heat controls, air and gas burner/bypass/pilot adjustments, gas or electrical system checks, voltage and phase conversions, cleaning of equipment, or seasoning of griddle surface.
• Replacement of fuses or resetting of circuit breakers, safety controls, or reset buttons.
• Replacement of broken or damaged glass components, quartz
heating elements, and light bulbs.
• Labor charges for all removable parts in gas charbroilers and hotplates, including but not limited to burners, grates, and radiants.
• Any labor charges incurred by delays, waiting time, or operating restrictions that hinder a service technician’s ability to perform service.
Parts that fail or are damaged due to normal wear or labor for
replacement of Items that can easily be replaced during a daily cleaning routine. such as but not limited to silicone belts, PTFE non-stick sheets, knobs, control labels, bulbs, fuses, quartz heating
elements, baskets, racks, and grease drawers.
Components that should be replaced when damaged or worn,
but have been field-repaired instead [eg. field-welded fry pots]
• Any loss of business or profits.
ADDITIONAL WARRANTIES
Specialty/chain specific versions may also have additional and/or extended warranties.
PRODUCTS PARTS LABOR
Star Ultra-Max® griddles,
charbroilers, and hotplates
Star-Max® fryers, griddles,
charbroilers, and hotplates
2 years 2 years
2 years 2 years
Jetstar® popcorn poppers 2 years 2 years
Staltek™ roller grill coatings 5 years
chrome griddle surfaces [against
peeling]
cast iron grates, burners,
and burner shields
5 years
180 days
original Star or Toastmaster parts
sold to repair Star or Toastmaster
90 days
equipment
Service First 1 year
The fore going warrant y is in lieu of any and a ll other warranti es expresse d or implied and c onstitutes the e ntire warranty. 2M-Z21647 • Rev D • 06.2018
i
8
TOP HEAT
E
BOTTOM HEAT
F
LETTER DESCRIPTION A SWITCH - POWER SAVER B SPEED CONTROL C MOTOR - CONVYEOR D COOLING FAN E TOP HEATING ELEMENTS F BOTTOM HEATING ELEMENTS
FOR 230V
B
2
1
BLACK (BROWN 230V)
GREEN
CEE7-7
FOR 120V
b
d
A
1
4
NEMA 5-15P NEMA 5-20P
4
C
3
D
WHITE (BLUE 230V)
2M-Z9775b
TOP HEAT
E
LETTER DESCRIPTION A SWITCH - POWER SAVER B SPEED CONTROL C MOTOR - CONVEYOR D COOLING FAN E TOP HEATING ELEMENTS
5
2
B
1
BLACK (BROWN 230V)
FOR 230V
CEE7-7
GREEN
FOR 120V
b
d
A
1
4
3
NEMA 5-15P
4
6
NEMA 5-20P
WHITE (BLUE 230V)
C
D
2M-Z9776b
9
10
NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED.
8
5
7
9
1
Nameplate
37
2
4
3
6
11
SK2212 Rev. A 11/17/2011
12
13
38
27
28
7
25
26
24
29
14
15
16
17
18
42
43
41
36
39
40
44
3435
30
31
33
32
10
23
20
21
22
19
39 40 41 42
QCS1-350/500B-120V CONVEYOR TOASTER
35
34
OPTIONAL ACCESSORY PARTS
MODEL:
THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO HOLMAN.
Model: Q1-350, Q1-500B, Q1-35C
Fig No Part No Qty Description Application
1 HA-Z9786 1 BODY COVER 2 HA-Z9745 1 BACK PANEL
3
4 2R-Z8879 1 2-5/8” DIA FAN BLACK CW
5
6 2A-202900 1 SHAFT, DRIVE 7 HA-112261 2 BEARING ASSY, 5/16 BRONZE 8 2P-200645 1 SPROCKET, 25B17 X 5/16”, DRIVEN
9 2P-200646 1 SPROCKET, 25B20 X 5/16”, DRIVE 10 2P-200665 1 CHAIN, 17 1/2” Q1-350, Q1-500B 11 2E-Z9736 2 TERMINAL BLOCK - POWER 12 2R-200562 1 FAN GUARD (OLDER MODELS)
13
14 HA-Z9743 2 SPRING RETAINER 15 2R-200736 2 2” INCH BEARING SPRING 16 2P-200700 2 BEARING-PTFE SPRING LOADED 17 2A-202904 1 SHAFT, IDLER
18
19 HA-100560 1 TRAY, PULL OUT, QCS 10” 20 PS-120315 1 CRUMB TRAY ASSY Q1-350 & 500 21 HA-Z9746 1 CRUMB TRAY 22 PS-200787 1 CRUMB TRAY GUARD w/HARDWARE 23 2B-200763 1 LOADUP, 10 EURO, WIRE 24 2E-Z9737 1 TERMINAL BLOCK - ELEMENTS 25 2C-200149 1 FLAT WASHER 5/16 ID 31NWX H8Z ZINC 26 2A-200284 1 E-CLIP, 5/16” 27 HA-Z9751 1 TOP LINER QCS-1
28
29 2E-200551 1 SWITCH ROTARY
30
31 2C-200231 1 PALNUT, HEX, 3/8-24
32
33 2P-200708 2 CAP, KNOB CONTROL 34 2R-200752 1 KEYLOCK SPEC KEYED ALIKE_KEY LOCKING ACCESSORY 35 HF-Z9835 1 SECURITY LOCKING COVER_kEY LOCKING ACCESSORY 36 HA-Z9744 1 ELEMENT RETAINER
2U-200558 2U-200560 FAN 240V 230V
HA-120240 HA-120243 MOTOR W/QC ASSY 230V
2R-200709 2R-Z18201 FOOT 1.69X1 SIL 1/4 20 Q1-35C, Q1-50BC
HN-160020
2B-200601 LINK CONVEYOR BELT (10” WIDE)
HA-120239
HB-120261
2M-Z9715 2M-Z9759 LABEL - CONTROL QCS1-500B
2M-Z18430 FRONT PANEL LABEL Q1-35C 2M-Z18431 LABEL, QCS1-500-CONTROL Q1-50BC
2R-200768 2R-200769 KNOB, POWERSAVER SERIES HA-120352 KNOB ASSY, CONTROL SPEED Q1-35C, Q1-50BC HA-120353 KNOB ASSY, PWR SV-INF CNT Q1-35C, Q1-50BC
MOTOR, FAN 120V 15BTL 120V
1
MOTOR ASSEMBLY 120V, CUL20, 350-CUL15
1
LEG 1 INCH CHROME PLASTIC
4
CONVEYOR BELT (10” X 27”)
1
1 SPEED CONTROL ASSEMBLY
FRONT PANEL LABEL
1
KNOB, CONTROL SERIES
1
230V
Rev. B 1/07/15
11
www.star-mfg.com
Model: Q1-350, Q1-500B, Q1-35C
Fig No Part No Qty Description Application
HA-120231 HA-120233 HEATER ASSY 300W 60V-TOP Q1-CUL15
37
38
39 HF-102215 1 ASSEMBLY BRACKET LEFT_WALL MOUNTING ACCESSORY 40 HF-102214 1 ASSEMBLY BRACKET RIGHT_WALL MOUNTING ACCESSORY 41 HF-100211 1 PLATE ASSY. _WALL MOUNTING ACCESSORY 42 2C-200041 8 SCREW, 1/4-20 X 1/2 SLOT_WALL MOUNTING ACCESSORY NI HA-120241 1 CORD SET ASSEMBLY QCS-1 350-120V, CUL15, 500B-120V NI HA-120242 1 CORDSET ASSY CUL20 NI HA-120244 1 CORDSET ASSY QCS1-230CE NI HA-120245 1 CORDSET ASSY NEMA 6-20P 230V NI HA-120328 1 CORD SET ASSY Q1-AUS 230AU NI 1L-Z12397 1 CHAIN LUB, 1oz TRIBOLUBE GREASE (80°F TO 400°F) NI 2K-Y3240 1 BUSHING HEYCO SR 17-2, CORD NI 2K-200464 1 BUSHING, WIRE RING 7/8”
HA-120235 HEATER ASSY 350W 115V-TOP Q1-350-230V HA-120237 HEATER ASSY 800W 120V-TOP Q1-500B-120V HA-120238 HEATER ASSY 800W 115V-TOP Q1-500B-230V HA-120232 HA-120234 HEATER ASSY 400W 60V -BTM Q1-CUL15 HA-120236 HEATER ASSY 450W 115V-BTM Q1-350-230V
HEATER ASSY 350W 60V - TOP Q1-350-120V, Q1-CUL20
2
HEATER ASSY 450W 60V - BTM Q1-350-120V, Q1-CUL20
2
ACCESSORIES (Not necessarily sold with unit)
43 WMK-QCS KIT-QCS WALL MOUNT 44 KLK-QCS1 QCS-1 LOCKING KIT
STAR MANUFACTURING INTERNATIONAL INC.
Star - Holman - Lang - Wells - Toastmaster
265 HOBSON ST. SMITHVILLE, TN 37166
(800) 264-7827
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