Hollywood Racks HR1600 Assembly And Installation Manual

Hollywood Racks RV Rider E-Bike Hitch Rack Model No. HR1600
Assembly and Installation Guide
For use on 2” (min. Class III) hitches only*. Do not use a 1 ¼” - 2” hitch adapter. See below for other restrictions.
Maximum weight per bicycle is 80 lbs. Maximum bicycle wheelbase 60.
Fits up to 3” wide tires. For fat tire
models, please see page 10. (see page 8 for bike frame fit notes)
Not intended for use with motorized bicycles, mopeds or motorcycles
For further video assembly & installation instructions, please visit hollywoodracks.com
*For 2.5” hitches, use the Hollywood
Racks hitch adapter HA-2
RESTRICTIONS – PLEASE READ BEFORE INSTALLATION
DO NOT USE WITH BUMPER MOUNTED HITCH RECEIVER ADAPTERS!
RATED FOR USE WITH MOTOR HOMES (CLASS A, B, C), FLAT TOWING AND 5TH WHEELS. IF FLAT TOWING, YOUR TOWED
VEHICLE MUST HAVE A MINIMUM CLASS III RECEIVER HITCH. DO NOT USE A 1 ¼”-2” ADAPTER ON YOUR TOWED VEHICLE.
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Rated for use with motor homes and for flat towing. See recommendations for use with 5th wheels. Do not use with toy haulers, travel trailers, pop-up or camping trailers.
5TH WHEEL REQUIREMENTS:
1. TRAILER HITCH MUST HAVE A MIN. 350 LBS TONGUE WEIGHT CAPACITY
2. DOUBLE AXLE AND 24’ IN LENGTH (BOX LENGTH)
3. MINIMUM GVW IS 5000 LBS
4. USE HITCH TUBE “TT” (NO FOLD UP FEATURE) HIGHLY RECOMMENDED.
THIS PRODUCT NOT WARRANTED IF ABOVE RESTRICTIONS ARE NOT FOLLOWED. NOT WARRANTED FOR USE WITH TOY HAULERS, SINGLE AXLE TRAILERS, TRAVEL TRAILERS, CAMPING OR POP-UP TRAILERS.
TRAVEL TRAILER HITCH TUBE “TT”
PLEASE SEE PAGE 12 (BACK PAGE) BEFORE INSTALLATION
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2 each: ½-20 bolts, nuts, washers, 1 each: spacer
Section 1: Assembly (adjustable wrench or ¾” socket wrench and Phillips screwdriver required)
Fig. 1: Install hitch tube (A) into your vehicle’s 2” receiver. Use “TT” hitch tube
for 5th wheels. See Fig. 6 below.
Fig. 2: Install ½-13 threaded hitch pin (I) through the hitch tube and receiver. Tighten using the provided wrench (P) or ¾” socket wrench. Lock washer & flat washer per Fig. 2A.
Fig. 3 & 4: Position main beam (B) inside the hitch tube’s large U-bracket and align the holes.
Fig. 5: Slide the flat washer onto pivot bolt (L), then insert the pivot bolt so it passes through both the main beam and U- shaped bracket.
Fig. 6: Slide the spacer onto the bolt, then install the nut onto the bolt. Tighten securely using wrench (P)
and an adjustable or ¾”
socket wrench.
Fig. 7: Insert carriage bolt (M) through the square hole in the U-bracket and pass it through the main beam until it protrudes on the other side of the U bracket.
Fig. 8A: Slide the split washer onto the bolt.
Fig. 8: Install the knob for bolt (M). Tighten securely.
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Fig. 8A
Fig. 5A
Fig. 9: Position double post (D) in the bracket of the
main beam (B).
Fig. 10: Insert carriage bolt (N) in the upper hole, then install flat washer and nut onto the bolt. Use wrench to tighten the nut.
Fig. 11: Insert carriage bolt (O) through the lower hole, then install split washer and knob onto the bolt. Tighten knob securely.
Fig. 12: Slide wheel tubes (G) onto posts of main beam. Square holes of wheel tubes (G) are on top, large round holes on the bottom side.
Fig. 13: Position support bracket (F) onto wheel tubes. Align the square holes per Fig. 14
Fig. 15: Insert carriage bolts (K) from the top through the support brace and wheel tubes. Ends of bolts should now be protruding on the lower side of the wheel tubes. Slide the spacers up and onto the end of the bolt. Install and “finger tighten” the nuts.
Fig. 16: Use socket wrench (Q) to tighten the nuts securely.
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