HOKLARTHERM Riga S, Riga Mounting Instruction

1
Technical changes reserved.
Riga S / Riga
ALUMINIUM
Greenhouse
As at 02/2005
Mounting instruction
Riga S System breadth 2,32 m
Riga System breadth 2,96 m
2
Dear garden friend,
Congratulations for the purchase of an aluminum greenhouse from Hoklartherm.
The erection is simple. First read the mounting instruction and follow this step by step.
Parts and piece list
Start with the basic kit (please do not open all the boxes at the same time) and do not confuse about the numerous single parts.
Before you start with the assembly please check with the piece list, if all the parts are there. Every box is checked by a quality control before closing it and consequently missing parts can nearly be excluded. Should there be any lacking parts, please state the mistake in position.
Location
Please choose, as far as possible, a sunny place for your greenhouse. Avoid the shadow of buildings and trees. For vegetables like tomatoes, cucumbers and melons you have to place your greenhouse in the Northern-Southern direction. For owers and pot plants it is the Eastern-Western direction.
Attention:
If possible, the greenhouse should be set up at a wind-protected place and not in stormy weather. It is dangerous to have stand a partly assembled house.
An assembly according to the rules lets resist this greenhouse heavy wind. The manufacturer is not responsible for any damages being arisen by improper assembly or acts of God!
The assembly must be executed by at least two persons!
Work with safe, proper tools and be careful for a secure standing of the ladder during the assembly (danger of accident).
Do only work with gloves (danger of injury, danger of cutting)!
For the assembly you need the following tools:
1 pc screwdriver for recessed-head screws, size 2 1 pc open-jawed wrench 10 mm 1 pc screwdriver for slotted screws 1 pc Allan key 3 mm (in the bag of accessories for skylight) 1 pc water level 1 pc ladder 1 pc le to remove possible burs at the proless 1 pc rubber hammer 1 pc measuring tape
3
Glazing
Glazing
Glazing
Glazing
Glazing
assembly course gable
(see also description from p.14 on)
(View from the outside)
Step 1
Step 2
Step 3
Step 4
Step 5
Step 6
Floor proles Pos.1.1
Frame of doors right
with Hinge borings
Pos.1.7
Frame of doors left
Pos.1.6
Tallow-drop screw 4,2x13 Pos.12 (screw down only after installation of door = alignment possibility)
*Riga S *Riga
730 x 728 1048 x 728
Crossbeam Pos.1.9 Crossbeam Pos.1.9
Frame of doors, top Pos.1.8
Edge clamp, right
Pos.1.5.8
Edge clamp, left
Pos.1.5.4
View from inside
Connection sheet Pos.2
Tallow-drop screw 4,2x13
Screw M6x12 + Nut
Detach Edge clamp on angle brackets
Glazing
Step 7
only back wall gable!
connection sheet pos.3
Crossbeam Pos.1.8
(View from inside)
*Attention! Introduce necessary screws
M6x12 in prole nut before assembly (at Pos.1.8 and 1.9)
Borings for Door locking device
Angle bracket pos.1
Crossbeam Pos.1.9 to screw down with tallow­drop screws 4,8x45 at both sides
Screws M6 can also be inserted later with every prole with PVC-gliders.
Connect crossbeam with connection sheets and inserted screws M6x12 and nuts M12.*
4
Assembly course eaves and roof
Step 8 Step 9
Step 10
Step 11
Step 12
Step 13
for ex. back wall gable
Floor proles Pos.2.1 to
push on angle bracket
Insert lateral stay bars pos.2.3.1 top into ridge prole and below into oor prole. Push straight on up to glazing and "thread" pane.
lateral stay bars enlarged!!
Screw down ridge at gable with end plate Pos.4 (raised counter­sunk head screw 4,2x13) Front gable to assemble the same way later!
Ridge prole p.3.3
support ends or left hold up
Insert lateral glazings.
screw down round connec­tion sheet pos.5 from inside with screwM6x12+nuts.
Push in further lateral gla­zing and stay bars (skylight position important).
Glazing of eaves and skylight and stay bars to push in completely (skylight important!)
5
Step 14
Step 15
Step 16
Place door gable in front and screw down
Screw angle bracket Pos.6 in with screw 4,2x13
Build in doors and windows Instruction see page 8-11
for a better detail the panes are shown being cut.
Pos.4-2
Pos.4-1
Pos.3-3
Pos.1-5-8
Pos.2-1
Pos.2-3-1
Pos.2-3-1
Pos.1-1
Pos.1-9
Pos.1-9
Pos.1-5-4
Pos.1-5-4
Pos.1-5-6
Pos.1-7
Pos.1-6
Pos.1-8
Pos.3-2
false !!!
right
mounting skylight
Press sealing 3-5 mm in front between oor prole and glazing and sealing 6-8 mm between oor prole and lateral glazings (all inside of greenhouse!)
Pull apart wedge sealing Pos.11 in center!
Hexagon bolts can be in­serted later as well in the area of the PVC-glider!
T-Sealings Pos.1, 4, 7, 3 for all doors & windows (altogether 15 meter)
Attention! At skylight - omit the side for insertion into ridge!!!
Attention! Press sealing with the door at the bottom rst and then screw down rectangular tube!
Fix PVC-glider in frame of doors at bottom, lateral and skylight stay bars
Tubing section Pos. 10 will be pressed into oor prole. (as buf­fer / sealing or protection against dirt in oor prole).
The stabilizing / edge anglesl pos.3.4 will be scre­wed at the centered stay bars from both sides by means of screw M6, nut and plain washer. The angles are also back side proles for tables and shelves (see separate mounting instruction)
6
2 2238
2 2238
2 2874
2 2874
Floor proles -gable-
Edge stay bar left
bent
Edge stay bar right
bent
Frame of doors left
Prole w. slope and boring
Frame of doors top
Crossbeam
in the side without door
Frame of doors right
Prole with slope
2 2 2
1 1 1 1
2 1854
2 1854
2 2037
2 2037
2 1854
2 1854
2 2037
2
2037 2 758
2 758
2 758
2
758
1 758
1 758
1 758
1
758
2
Please check according to tables if the components are complete
Contents of main box - basic construction-
Detail
Pos. Designation
II III III IV
Amount/Length mm
Riga S Riga
1.1
1.5.4
1.5.6
1.8
1.6
1.7
Crossbeam right + left
4 702
4 702
4 1020
4
1020
1.9
Proles for both gables
Proles for eaves
Floor proles -side-
Lateral stay bar bent
Cross stay bar/skylight
Ridge prole
2 2072
2 3130
2 3130
2 4 4 6
1 2137
1 3195
1 3195
1 4253
1 1018
1 1018
1 1018
1 1018
Detail Pos. Designation
II III III IV
Amount/Length mm Riga S Riga
2.1
2.3.1
3.2
3.3
1.8
Edge stay bar right
bent with boring for door locking device
1 1 1 1
1.5.8
2 4188
Stabilizing /edge angle
4 2108
4 3166
4 3166
4 4225
3.4
7
Accessories bag basic construction
Connection sheet, round
for skylight crossbeam
Connection sheet35x90
xing crossbeam-back wall
Ridge-/grooved end plate
Connection sheet
Verge ashing prole / frame of doors
Wedge sealing 3-5 mm and 6-8 mm
Sealing of inside oor prole
Angle bracket/oor proles
2
2
2
4
4
Angle/oor proles 30x30x15
screwing down of corners from inside
4
Cover
Edge stay bar - Boring crossbeam
Tubing section 760 lg
Sealing of door sill
1
4
Amount wedge sealings 3-5
see table below
26*
Tallow-drop screw 4,2x13
Frame of do./cover sheet/angle pos.6 Tallow-drop screw 4,8x45 gable
6
Detail
Position
Designation
11
12
13
14
15
8
9
10
1
3
4
5
6
7
2
*plus substitute screws
Riga S/II
Riga S/III
Riga III
Riga IV
712 768
1030
length
Type
4 1 4
4 1 6
- 1
10
- 1
12
Amount
Fastening angles 74/30 x 33 -bent at right
angles- for xing of the greenhouse on
foundation by customers (inapplicable with foundation frame!)
10
**
We recommend to use hexagon head cap wood screws and pegs inclu­ded for pegging. These are not within the scope of delivery!
**
Foundation
Screw M6 + nut (Pos.14)
Fastening angles (Pos.15)
40*
Hexagon bolt M6x16 + nut
for Stabilizing / edge angle
Plain washer for Pos.8
for Stabilizing / edge angle
20
Floor proles
Lateral stay bar/ Frame of doors
6-8 mm
8
Detail
Pos.
Designation
1
2
4
5
2
2
Window prole roof
Window prole roof
Pos.
4.2
4.1
Detail
Designation
Angle bracket / skylight
T-sealing
Assembly angle with setscrew
3
4
4
1
3
Allan key
Hexagon bolt M6x12 + nut
Window prole Pos.4.1
Contents accessories bag skylight
2 1
Proles for skylight
641 1052
Amount/Length
Amount/Length
541
953
Window prole Pos.4.2 ( no sealing to insert in this prole!)
Window prole Pos.4.2
Window prole Pos.4.1
Angle bracket Pos.5
Assembly angle Pos.2
Screw down three proles rst (with small assem­bly angles), insert glazing and x fourth prole.
Recommendation!
It is useful to seal the panes all around and the angle brackets to avoid any penetration of humi­dity.
Attention! Insert 2 screws in the cross-section at the bottom - for window opener!
Automatic skylight opener
*
*
Annotation: sealing is bunched in one hank for all the doors and windows, cut to size please.
false!!!
right
mounting skylight
The skylight is to push from the lateral into the ridge. Mounting of the Automatic skylight opener.
9
Proles for divided revolving door -at the bottom-
5.3.1
Door prole at the bottom
Door prole left with borings for Sash lock
Door prole right
with hinge borings
Door prole with cross holes top
Rectangular tube with cross holes
3 700
Pos.
Detail
Designation
Amount / Length
1 734 1 734
1 700 1 740
Accessories bag divided door at the bottom-
Hinge Sash lock
End cap for rectangular tube
T-sealing
2
1
Countersunk head screw 4,8x25 / hinges
Countersunk head screw 3,5x22 / Sash lock
Glazing block 30x10x4
Countersunk head screw 4,2x45 / doors
Tallow-drop screw 3,5x38 / rectangular tube
2 3 4
5 6 7 8 9
Pos.
Detail
Designation
Amount / Length
1
2
2 710 2 744
8
4
2
2
2
5.6
5.7
5.9
5.8
End cap Rectangular tubePos.3
Rectangular tube and door prole top with tallow-drop screw 3,5x38 Pos.8 to screw down. Attention! Insert sealing before (see sketch above)
Countersunk head screw 4,2x45 Pos.6
Door prole, top Pos.5.9
Door prole, left Pos.5.6
Door prole, at the bottom Pos.5.3.1
Rectangular tube 5.8
Door prole, right Pos.5.7
Glazing block* Pos.9
View from outside
Lay out the proles according to illus­tration on an even surface (possibly on paperboard or similar).
Sash lock Pos.10 with screw.3,5x22
*
Annotation: Sealing is bunched in one hank for all the doors and windows, cut to size, please.
*
10
Proles for Geteilte Drehtür -top-
5.1
Door prole left
Door prole with hinge right borings
Door prole top
1 x 1102 Rose / 1 x 1285 Orch.
Pos.
Detail
Designation
Amount / Length
1 700
1 700
accessories bag -divided door -top-
1
5 6 7
9
Pos.
Detail
Designation
Amount / Length
6
2
2
8
5.2
5.3
10
1
11
2
12
1
13
4
Glazing block T-sealing
Hinge Countersunk head screw 4,8x25 / hinges Sash lock
Countersunk head screw 3,5x22 /hingesock
Door locking device
Tallow-drop screw3,5x13/Door locking device
Countersunk head screw 4,2x45 / Tür
2 x 710 2 x 1112 Rose/ 2 x 1295 Orch.
Countersunk head screws 4,2x45 Pos.12
Door prole, at the bottom Pos.5.4.1
Door prole, top Pos.5.3
Door prole, left Pos .5.1
Fix glazing block Pos.15 with silicon on position.
1 x 1102 Rose / 1 x 1285 Orch.
5.4.1
Door prole with boring at the bottom for lockable door handle
*
*
8
View from outside
View from inside
single parts
Door handle lockable
Lockable door handle
Annotation: Sealing is bunched in one hank for all the doors and windows, cut to size, please.
Door prole, right Pos.5.2
Fix sash lock Pos.10 with screw3,5x22
11
Proles for back wall window
5.1.2
Door prole with borings left for sash lock
Door prole right with hinge borings
Door prole top
Door prole with borings for bottom window opener
Pos.
Detail
Designation
Amount / Length
1 700 1 700
Accessories bag back wall window
1 2
3 4
5 6 7 8 9
Pos.
Detail
Designation
Amount / Length
6
2
2
8
5.2.2
5.3.1
5.4.2
10
1
11
2
12 13
Glazing block T-sealing Hinge
Countersunk head screw 4,8x25 / hinges Sash lock
Countersunk head screw 3,5x22 / Sash lock
Countersunk head screw 4,2x45 / Fenster
2 x 710 2 x 1112 Rose/ 2 x 1295 Orch.
Countersunk head screwn 4,2x45 Pos.12
Door prole, at the bottom Pos. 5.4.2
Door prole, right Pos. 5.2
Door prole, left Pos. 5.1.2
Fix glazing block Pos.15 with silicon on position.
14
Window xing Angle / window xing Holder / window xing
1
1
1
Countersunk head screw 4,2x16 / Holder pos. 10
2
Hexagon bolt M6x30 + nut
1
Countersunk screw M6x20+lock nut
1
1
1 x 1102 Rose / 1 x 1285 Orch.
1 x 1102 Rose / 1 x 1285 Orch.
Fix sash lock Pos.10 with screw 3,5x22
Window xing with screw 4,2x16 to screw down
Back wall window opener
*
Annotation: Sealing is bunched in one hank for all the doors and windows, cut to size, please.
*
Door prole, top Pos. 5.3.1
Knurled nut -white-
12
13
Proles for foundation frame
Foundation frame (extra accessories)
Foundation frame prole
Foundation frame prole
2 2199
2 2199
2 2835
2 2033
2 3091
2 3091
6.1
6.2
Angle bracket/foundation
frame 40/40 x 135
4 135
4 135
4 135
6.3
Each foundation frame is to turn into the oor proles. Pos.6.1 is intended for the gable side and Pos.6.2 for the side with the eaves.
Insert one screw M6x12 into each of the corners of the foundation frame proles, detach angles and screw down with nut M6.
Assembly of foundation frame
2 2835
2 4149
4 135
Amount/Length mm Riga -S- Riga
Detail Pos. Designation
6.4
Fixing plate (stay bar
- foundation frame)
10 135
10 135
10 135
10 135
For stabilization purposes of the house some plates (Pos. 6.4) will be screwed on the foundation frame and lateral stay bars or frame of doors by means of pulled in screws M6.
14
Good advice for a quick and perfect assembly of the greenhouse from Hoklartherm
Most of the assembly can be done by you alone. The assembly for gable and lateral walls takes 2 – 4 hours according to your skills. It is best if you have further two persons being able to hold it for approx. half an hour when putting the greenhouse upright. If you want to go on mounting it alone you have to look for a secure, suitable mounting course by means of stay bars, ladder or other xings.
Unlike the most usual greenhouses, the mounting of the aluminum proles is done together with the glazing. This results into an absolutely secure glazing and the biggest possible stability of the greenhouse.
You obtained 3 to 5 boxes depending on the greenhouse. 1 x basic kit → contents see p. 6 + 7 1 x windows and doors → contents see p. 8 – 11 1 x glazing (for bigger houses 2 boxes)
Please stay all the boxes in a dry place and protected against sunlight (see note below). Please rst open and unpack only the main box with the basic kit to avoid a mixing of the many different parts.
Please start with the assembly of the greenhouse gables. Door wall gable and back wall gable are nearly the same.
Push the prole of the frame of doors pos. 1.6 –right- and pos. 1.7 –left- (prole with 8 borings with a slope of 30° as well as a black PVC-glider) up to the smaller borings in the centre of the oor prole. The slopes there have to point to the outside direction. Then detach the angle brackets pos. 1 (see step
1).
Already now you need the small lateral glazing (measurements see table*). Push it with the web direction – vertical – into the oor prole and push laterally into the prole of the frame of doors (see step 2).
Important note:
The ISO-cellular sheets, that is the glazing, are always to build in with the UV-coated side to the outside. On the protection foil you nd a corresponding note or a blue foil. Loosen the protection foils only at the edge and the complete rest of the foil only after the nished assembly . With some days of insolation the foil can burn "tight" on the plates and is to stripe off with difculty. Do not stripe it completely off when unpacking the goods because then you cannot see the side with the UV-protection.
Now detach the crossbeam pos. 1.9 from the top onto the glazing (see step 3). Then the beveled glazing is to put in the same way. Joint the frame of doors with the connection plate pos. 2 (see step 4).
Attention!
In advance 2 screws have to be screwed in both vertical frames of doors and 2 screws into the horizontal frame of doors.
*Riga S
*Riga
730 x 728 1048 x 728
15
On the square head of the angle bracket you detach the edge stay bars pos. 1.2 + pos. 1.3 (length 1447 mm). Take care that the groove is on the top! Do not position any triangular glazing onto the frame of doors.
The verge ashing proles in pos. 1.4 and 1.5 must be detached onto the slopes and be joined together with the prole of the frame of doors by means of a trapezoid clamping plate. At the verge ashing prole with two sheet metal screws 4,2 x 13, at the prole of the frame of doors with M6 x 12 (see step 4 + 5).
Screw down the crossbeam by means of sheet metal screws 4,8 x 45 (see step 6).
Note 1: If the proles have any PVC-gliders you can still later push in the required screws through the
opening of the PVC-glider!
Note 2: One verge ashing prole (pos. 1.3.3.) has two small openings for the xing of the door
locking device, thus you have to determine now where the door should be mounted.
The back wall gable is to assemble the same way. Please build in one crossbeam in pos. 1.8 (length 758 mm) exactly in the height of the already existing crossbeams. Fix with the rectangular connector 35 x 90 with 3 borings (see step 7). Attention! Here you put in the glazing 787 x 728 mm before! The above remaining opening will be closed later by the intended standard back wall window.
Assembly of the lateral and roof segments ( see steps 8 - 15)
Now you need some more assistance or corresponding aids!
Set the gable upright, hold it or support it safely (see step 8).
At rst the lateral oor proles (measurement see table*) are to detach on the angle bracket of the gable (see step 8). The ridge prole is now to introduce into the existing nuts / slots of the gable that the prole is ush in the front. Now screw together with the ridge / grooved end plate by means of sheet metal screws 4,2 x 13 (see step 9 ). A lateral glazing is to push into the oor prole and the edge prole. It is best, if at both sides. Thus the gable stands safe­ly (see step 10).
The next is to push in a pane of the skylight glazing into the grooved prole and into the verge ashing prole. Introduce roof stay bars into the grooved prole and eaves prole and push up until the glazing (thread-up glazing). The remaining panes are to complete.
Please determine the position of the window in time!
Here put in the short pane of the skylight glazing and close with the window crossbeam pos. 3.2. The round connection plates have to be used to screw (see step 12).
*Riga II S
*Riga III S
*Riga III
*Riga IV
2167 mm
3225 mm
3225 mm
4284 mm
16
Now the second gable in the foot is to connect with the oor lengthwise prole in the same way already known. Push the grooved prole and ridge prole into the nuts / slots of the gable proles. Screw down as well with the grooved and ridge end plates.
Now a small angle 30/30/20 x 2 can be screwed in by means of sheet metal screws 4,2 x 16 to secure the oor proles (see step 15). If you use a foundation frame this angle not urgently necessary, as the foundation frame has an L-connection (see p. 13).
The stabilizing / edge angles (pos.3.4) are to x at the edge stay bars and lateral stay bars by means of srews M6x16 and plain washers. These have a stabilizing effect and give a protection of the greenhouse against stormy weather. At the same time these angles are the back wall proles for the tables and shelves (see separate mounting instruction).
Now the skeletal structure is nished – topping-out ceremony is the order of the day!
Please open now the accessories box. Here you nd:
1 pc skylight including automatic window opener contents see p. 8 1 pc divided revolving door contents see p. 9 + 10 1 pc back wall window contents see p. 11
These parts are to mount according to the instructions (see p. 8 – 11).
Doors and back wall window can be mounted at both gables. Borings for the door hinges / bands exist in every right prole of frames of doors. However, please take care that we have intended the borings for the door locking device at only one verge ashing prole (see step 5). Should you mount the door on the other side, the corresponding borings have to be transferred then. The skylight is to push from the lateral into the ridge (see step 15). This system is generally very simple and explains itself.
Further useful notes:
Erection with a foundation frame:
This is the simplest but also the securest erection of a greenhouse. The foundation frame is hooked non-positively into the oor prole of the greenhouse and screwed down in the edges by an angle bracket (see p. 13). It is best and easiest to assemble the foundation frame together with the greenhouse! But this is also possible later – without any energy. Then you only must lift the greenhouse (it is best to do this at one side) and laterally hook in the foundation frame into the oor prole.
Erection with the foundation frame:
At rst you have to dig a small ditch, cut of the spade approx. 10 – 12 cm deep, according to the given measurements of the foundation frame. In each of the four corners you horizontally place a cobblestone as a support for an exact level compensation. This avoids a possible sinking of the greenhouse. Then the greenhouse with the foundation frame is to put in this ditch and the foundation frame is to ll by the excavated material. It is useful to lay down there some garden plates or agstones in order to avoid any dirty splashes at the greenhouse due to strong rain. Besides, working
around the greenhouse is simpler, e.g. mowing the lawn.
17
Question: Is it necessary to „seal“ the greenhouse or greenhouse glazing respectively ?
Principally: not.
However, we recommend to seal the horizontal transitions from the glazing to the prole (see sketch → broken lines ---) with neutrally linking, transparent silicon in order to have the most possible small amount of water and thus little dirt in the glazing reception.
Advantage: In the long term the greenhouse has a better appearance. The tendency to the algae
formation just in this area decreases tremendously.
Humidity / water can also appear within the glazing/cellular sheets according to the weather situation because the PVC-sheets are not "steam-diffusion-tight", that means that humidity in the form of steam penetrates into the sheet. This is a purely optical disadvantage which cannot be avoided. The sheets cannot suffer any da­mage, even not with frosty days.
Attention: Use only „neutrally lin­king“ silicon due to possible stress
cracks in the PVC-glazing. This is the most common silicon sealant being available with any DIY superstore or with your Hoklartherm expert dealer priced at 4 – 6 € / 310 mm cartridge.
Cleansing and maintenance:
Clean the greenhouse with much water only (for ex.: with a car wash-brush or a HP-cleaning apparatus. You can additionally use any puriers.
We wish all the buyers and users of this Hoklartherm-greenhouse much fun with their hobby of gardening and have much success with growth!
All our statements are based upon many years of experience and are drawn up to the best of our knowledge and belief and they do not cover any legal entitlements in case of any possibly arising events of claim.
18
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