Hoist Fitness CL-2601 User Manual

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CL-2601
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RECORD SERIAL NUMBER HERE
OWNERS MANUAL
June 2000
Note: Both Serial Number and Model Number are Required when Ordering Parts
Customer Service
(800) 548-5438 (619) 578-7676
Fax
(619) 578-9558
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CONTENTS
INSTRUCTIONS (Step 1) .............................................................
FRAME ASSEMBLY (Step 2) ........................................................
PARTS LISTING ............................................................................
HARDWARE LISTING ..................................................................
BOLT SIZING CHART ..................................................................
WASHER SIZING CHART ............................................................
WEIGHT RATIOS .........................................................................
WEIGHT TRAINING TIPS ...........................................................
WEIGHT TRAINING EXERCISE LOG .......................................
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DECAL REFERENCE ...................................................................
GENERAL MAINTENANCE .........................................................
LIMITED WARRANTY ..................................................................
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Step 1
I N S T R U C T I O N S
Before beginning assembly please take the time to read the instructions thoroughly. Please use the catalog in this manual to make sure that all parts have been included in your shipment. When ordering use the part number and description from the catalog. to do so will void your warranty and could result in personal injury.
effective exercise motion possible. After assembly, you should check all functions to ensure correct operation. If you experience problems, first recheck the assembly instructions to locate any possible errors made during assembly. If you are unable to correct the problem, call your authorized Hoist dealer. Be sure to have your serial number and this catalog when calling. When all parts have been accounted for, continue on to Step 2.
Use only Hoist replacement parts when servicing. Failure
Hoist equipment is designed to provide the smoothest, most
TOOLS REQUIRED
Standard Allen Wrench Set
(2.5mm 3/32” - 5/16”)
Belt Tensioning Wrench
Crescent Wrench
Belt Tensioning Wrench
(Hoist Tool SM374)
Rubber Mallet
Tape Measure
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Step 2
F R A M E A S S E M B L Y
FACTORY INSTALLATION INSTRUCTION ONLY
1. ALL THREADED HOLES SHOULD BE TAPPED, EXCEPT INSERTS.
2. ALL CALLED INSERTS MUST BE INSTALLED BEFORE ANY ASSEMBLY.
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Step 2a
F R A M E A S S E M B L Y
(Factory Installation) Insert (CA) and (CB) into (1). Attach (1) to (2). Then (3) to (1). Hand tighten bolts only, they will be tightened later. Lift machine to position (4).
Part Descriptions
1 - Weight Cage 2 - Mount Assembly 3 - Bottom Mount Assembly 4 - Rubber Foot Pad
Hardware Descriptions
A - 1/2”-13 x 1 1/2” Button Head Screw (White Zinc) AA - 1/2” Lock Washer (White Zinc) AB - 1/2” Flat Washer (White Zinc) CA - Insert 1/2” CB - Insert 3/8”
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Factory install 4
Factory install 4
threaded inserts
threaded inserts
(CB) to weight cage.
(CB) to weight cage.
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Factory install 2
Factory install 2
threaded inserts
threaded inserts
(CA) to weight cage.
(CA) to weight cage.
CBCB
ABAB
ABAB
AAAA
AA
2
2
AA
AAAA
44
ABAB
AAAA
CACA
CA CA
ABAB
AAAA
44
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Step 2c
F R A M E A S S E M B L Y
Attach one (DW) to (10), and two (DX)’s to (9) Wrench tighten bolts.
Part Descriptions
9 - Range of Motion 10 - Cam Assembly Large
.
Hardware Descriptions
S - 1/2”-13 x 3/4” Flat Head Screw T - 1/2”-13 x 1” Flat Head Screw DW - Dia. 1 1/4” x 1 1/2” Delrin DX - Dia. 1 1/4” x 1” Delrin
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1010
T
T
DWDW
99
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S
DXDX
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Step 2b
F R A M E A S S E M B L Y
(Factory Installation) Insert (CE) into (1), and (CA) into (5). Attach (5) to (2) and (3). Next, attach (7) to (5), then (6) to (5) and (7). Now, attach two (CE)’s to (1); then, (CD) to (6), insuring the set screws are facing inwards toward (1) . Hand tighten bolts only, they will be tightened later. Lift machine to position (4).
Part Descriptions
1 - Weight Cage 2 - Mount Assembly 3 - Bottom Mount Assembly 4 - Rubber Foot Pad 5 - Seat Frame Assembly 6 - Seat Support Mount 7 - Seat Mount Support
Hardware Descriptions
A - 1/2”-13 x 1 1/2” Button Head Screw (White Zinc) B - 3/8”-16 x 1 1/4” Button Head Screw C - 3/8”-16 x 3 1/2” Button Head Screw (White Zinc) AA - 1/2” Lock Washer (White Zinc) AB - 1/2” Flat Washer (White Zinc) AE - 3/8” Flat Washer AF - 3/8” Flat Washer ( CA - Insert 1/2” CD - Pillow Block Bearing CE - 4 Hole Flange Bearing
White Zinc)
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CC
AFAF
TOWARDS (1).
TOWARDS (1).
FACING INWARD
FACING INWARD
FOR SET SCREWS ARE
FOR SET SCREWS ARE
INSURE TAPPED HOLES
INSURE TAPPED HOLES
Factory install 4
Factory install 4
threaded inserts
threaded inserts
(CA) to Seat Frame
(CA) to Seat Frame
AFAF
AEAE
CDCD
ABAB
AAAA
AA
Assembly (5).
Assembly (5).
AEAE
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AA
AAAA
ABAB
AA
AAAA
Mount (6).
Mount (6).
Factory install 4
Factory install 4
threaded inserts
threaded inserts
(CA) to Seat Support
(CA) to Seat Support
AA
AAAA
ABAB
ABAB
AA
CACA
ABAB
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44
AA
AAAA
ABAB
44
22
BB
BB
ALAL
AKAK
CECE
AKAK
ALAL
BB
ALAL
CECE
AKAK
ALAL
ALAL
ABAB
AAAA
AKAK
AA
CACA
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44
ABAB
AAAA
AA
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BB
AKAK
ALAL
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Step 2c
F R A M E A S S E M B L Y
ress two (CJ)’s into (8).
P Attach (10) to (CH), then slide (CH) through (1) and attach to (9). Next, slide one side of (8) onto (CH), then slide the other side of (8) through (6)
and secure. Attach (13) to (8) and secure. Attach two (CM)’s to (5), and slide (11) into (5). Attach (12) to (5). Secure (CN) to (8) and attach (CP) to (CN).
Hand tighten bolts only,
they will be tightened later.
Part Descriptions
1 - Weight Cage 5 - Seat Frame Assembly 6 - Seat Support Mount 8 - Arm Support Assembly 9 - Range of Motion 10 - Cam Assembly Large 11 - Seat Adjuster 12 - Latch Assembly 13 - Aluminum Cap (Red Anodized)
Hardware Descriptions
D - 3/8”-16 x 1 1/4” Flat Head R - Set Screw CF - 3/8” x 2” Open Roll Pin CG - Aluminum Cap CH - 1.00 Dia. 13.609 Shaft CJ - 1” OD Oilite Bushing CK - Adjustment Spring CL - 1/4” OD Pivot Shaft CM - EZ-Glide Sleeve CN - 1/2” Short Pull Pin CP - Pull-Pin to Chain Link Connector CQ - 2 x 4 End Cap CR - 1/4” C-Clip DR
- 3/8” Flat Head Cap (Red Anodized)
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CFCF
88
1010
11
CQCQ
CHCH
1111
DSDS
CNCN
CJCJ
CFCF
FBFB
CJCJ
DRDR
DD
DD
1313
CNCN
CPCP
DTDT
99
CMCM
CGCG
CMCM
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CRCR
CKCK
1212
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Step 2d
F R A M E A S S E M B L Y
ress two (CX)’s into (23).
P Attach (23) to (8), then (DA) to both (CP)
and (23). Hand tighten bolts only, they will be tightened later.
Part Descriptions
8 - Arm Support Assembly 23 - Handle Assembly 24 - .5 Dia Shaft
Hardware Descriptions
CP - Pull-Pin to Chain Link Connecter CX - 1/2” Oilite Bearing CZ - 1/2” C-Clip DA - Master Chain Link
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CPCP
DADA
88
DADA
DADA
2323
CZCZ
CXCX
2424
CZCZ
2323
CXCX
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Step 2e
F R A M E A S S E M B L Y
In this step start by pressing
(17) in (1), then place (18) over (17) and insure holes are lined up. Next slide in two (16)’s in (1). Slide fifteen (19)’s and one (20) onto both (16)’s. Make sure the weight stack and its guide rods are sitting level and bolt the tops of (16) to (1). Attach (14) to (21) and secure (21) to (20),then press two (31)’s in each of the three (22)’s and slide on three (22)’s on to (21). Next attach (14) to (1). Attach the bigger end of (CT) to (21) and the other end to (15).
Wrench tighten
bolts including all previously hand tightened bolts.
Part Descriptions
1 - Weight Cage 14 - Add on Rods 15 - Weight Selector Pin 16 - Guide Rod
Hardware Descriptions
E - 5/16”-18 x 1” Button Head F - 3/8”-16 x 1” Button Head G - 3/8”-16 x 1” Button Head (White Zinc) H - 3/8”-16 x 2 3/4” Button Head (White Zinc)
17 - Guide Rod Bushing 18 - Weight Bumpers 19 - 20 LB Intermediate Weight 20 - 15 LB Aluminum Top Plate 21 - Center LH BRK (Add on) 22 - 5 LB Add on Weight 31 - Bushing for Cast Add on Weight
AA - 1/2” Lock Washer AE - 3/8” Flat Washer AF - 3/8” Lock Washer AG - 5/16” Flat Washer AH - 5/16” Lock Washer AJ - 3/8” Lock Washer AK - 3/8” Flat Washer CT - Selector Pin Lanyard CV - Guide Bearing (Tall) CW - Guide Bearing (Short)
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