Hoist Fitness CL-2412 User Manual

HOIST

FITNESS SYSTEMS

CL-2412

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Note: Both Serial Number and Model Number are Required when Ordering Parts

RECORD SERIAL NUMBER HERE

OWNERS MANUAL

July 2000

Customer Service

[phone]
[phone]

Fa x

[phone]

ASSEMBLY

INSTRUCTIONS

CONTENTS

INSTRUCTIONS (Step 1) .............................................................

FRAME ASSEMBLY (Step 2) ........................................................

PARTS LISTING ............................................................................

HARDWARE LISTING ..................................................................

BOLT SIZING CHART ..................................................................

WASHER SIZING CHART ............................................................

WEIGHT RATIOS .........................................................................

WEIGHT TRAINING TIPS ...........................................................

WEIGHT TRAINING EXERCISE LOG ......................................

2

4

23

24

26

27

28

30

32

Page 1

DECAL PLACEMENTS ..................................................................

GENERAL MAINTENANCE INFORMATION..............................

LIMITED WARRANTY ..................................................................

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HOIST

FITNESS SYSTEMS

2412 Assembly

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ASSEMBLY

INSTRUCTIONS

Step 1

INSTRUCTIONS

Before beginning assembly please take the time to read the
instructions thoroughly. Please use the catalog in this manual to
make sure that all parts have been included in your shipment.
When ordering use the part number and description from the
catalog.

Use only Hoist replacement parts when servicing. Failure
to do so will void your warranty and could result in personal
injury.

Hoist equipment is designed to provide the smoothest, most
effective exercise motion possible. After assembly, you should
check all functions to ensure correct operation. If you
experience problems, first recheck the assembly instructions to
locate any possible errors made during assembly. If you are
unable to correct the problem, call your authorized Hoist dealer.
Be sure to have your serial number and this catalog when calling.
When all parts have been accounted for, continue on to Step 2.

TOOLS REQUIRED

Standard Allen Wrench Set

(2.5mm, 3/32” - 5/16”)

Crescent Wrench

Belt Tensioning Wrench

(Hoist Tool SM374)

Rubber Mallet

Tape Measure

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FITNESS SYSTEMS

Page - 22412 Assembly

ASSEMBLY

INSTRUCTIONS

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FITNESS SYSTEMS

Page - 3 2412 Assembly

FITNESS SYSTEMS

ASSEMBLY

INSTRUCTIONS

Step 2

FRAME ASSEMBLY

FACTORY INSTALLATION INSTRUCTION ONLY

1. ALL THREADED HOLES SHOULD BE TAPPED,
EXCEPT INSERTS.

2. ALL CALLED OUT INSERTS MUST BE INSTALLED BEFORE
ANY ASSEMBLY.

3. PUT A DROP OF ON BOLTS IF
NECESSARY.

4. IF NECESSARY APPLY TO ALL
BEARINGS.

HOIST

FITNESS SYSTEMS

BLUE LOCTITE 242

GREEN LOCTITE 680

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Page - 42412 Assembly

ASSEMBLY

INSTRUCTIONS

Step 2a

FRAME ASSEMBLY

In this step start by attaching (7) to (5), then attach (6) to (7). Next,

attach (8) to (6). bolts only, they will be tightened later.

Hand Tighten

Lift machine to position (14).

Part Descriptions

5 - Weight Cage Assy.
6 - Arm Rest Assy.
7 - Cross Connector Assy.
8 - Foot Plate Assy.

14 - Rubber Foot Plate

Hardware Descriptions

A - 1/2-13 x 1 1/2” Button Head Screw
AA - 1/2” Internal Lock Washer
AG - 1/2” Flat Washer
CB - 1/2” Insert

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FITNESS SYSTEMS

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2412 Assembly

ASSEMBLY

INSTRUCTIONS

5

CB

AG

AA

AAA

6

AA

AG

A

A

7

AA

AG

AA

A

AG

AA

CB

AG

AG

AA

CB

CB

A

CB

14

A

AA

AG

AG

AA

A

14

14

8

14

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FITNESS SYSTEMS

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Page - 62412 Assembly

ASSEMBLY

INSTRUCTIONS

Step 2b

FRAME ASSEMBLY

In this step start by attaching (CM) to (5) and make sure to put zerk
fitting facing down, then attach (9) to (5). Next, slide (16) through one
(CM) then through (9) and through another (CM). Then secure (16) and
(9) with (CN). After (9) is secure to (5) attach (K) to both ends of (16).

bolts only, they will be tightened later.Hand Tighten

Part Descriptions

5 - Weight Cage Assy.

9 - Pivoting Foot Plate Assy.
15 - Aluminum Cap
16 - Shaft

Hardware Descriptions

B - 3/8-16 x 1 1/4” Button Head Screw

K - 3/8-16 x 1” Flat Head Cap Screw
AC - 3/8” Internal Lock Washer
AH - 3/8” Flat Washer
AJ - 3/8” Flat Washer
BA - 3/8” Lock Nut
CC - Plug Bumper
CM - Flange Bearing
CN - 3/8” x 2” Spiral Roll Pin

Page 7

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FITNESS SYSTEMS

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2412 Assembly

ASSEMBLY

INSTRUCTIONS

AJ

BA

AJ

AC

CM

AH

BA

16

AH

AJ

5

AH

AH

15

CM

B

AH

AC

AH

B

AC

B

AC

K

B

AC

BA

AJ

CN

CC

B

K

15

B

AC

9

AJ

BA

BA

AJ

AJ

AJ

BA

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FITNESS SYSTEMS

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Page - 82412 Assembly

ASSEMBLY

INSTRUCTIONS

Step 2c

FRAME ASSEMBLY

In this step start by pressing two of the (21) into (5). Take two of the
(20) and place them over the two holes in the bottom of (5). Now slide
two of the (17) into the holes. Make sure to lube (17) with Spindle Oil.
Next slide 15 of the (19)and one (18) onto (19). Make sure (19) and (17)
are sitting level. Next, secure (2) to(18) then attach two of the (23) to (2)
and (5). Slide on three of the (24) on either (2) or (5). Then

tighten

Part Descriptions

2 - Center RH BRK (Add-On)

5 - Weight Cage Assy.
17 - Guide Rod
18 - 8.6 lbs. Top Plate
19 - 20 lbs. Intermediate Weight
20 - Weight Bumper
21 - Guide Rod Bushing
22 - Weight Selector Pin
23 - Add On Weight
24 - 5 lbs. Add On Weight
39 - Add On Weight Bushing

bolts including all previously hand tightened bolts.

Hardware Descriptions

C - 3/8-16 x 2 3/4” Button Head Screw
D - 5/16-18 x 1” Button Head Screw
E - 3/8-16 x 1” Button Head Screw

F - 3/8-16 x 1” Button Head Screw
AB - 3/8” Split Washer
AC - 3/8” Internal Lock Washer
AD - 3/8” Internal Lock Washer
AE - 5/16” Internal Lock Washer
AH - 3/8” Flat Washer
AJ - 3/8” Flat Washer
AK - 5/16” Flat Washer

Wrench

Page 9

CA - Selector Pin Lanyard
CE - Guide Bearing
CF - Guide Bearing

HOIST

FITNESS SYSTEMS

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2412 Assembly

ASSEMBLY

INSTRUCTIONS

SEE PAGE 12 FOR TOP WEIGHT & STEM
ASSEMBLY

39

39

CF

C

C

233923

AB

AJ

AK

AE

D

5

AB

AJ

24

AC

E

AE

22

AH

CA

2

23

20

17

21

CE

18

19

20

17

21

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AJ

AD

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FITNESS SYSTEMS

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Page - 102412 Assembly

ASSEMBLY

INSTRUCTIONS

Step 2d

FRAME ASSEMBLY

Slide (25) up into (18) and secure with (CD). bolts.Wrench tighten

Part Descriptions

18 - 8.6 lbs. Top Plate

25 - Stem (16) Holes

Hardware Descriptions

CD - 7/16” x 3” Open Roll Pin

Page 11

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FITNESS SYSTEMS

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2412 Assembly

CD

ASSEMBLY

INSTRUCTIONS

18

25

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FITNESS SYSTEMS

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Page - 122412 Assembly