Hoist Fitness CL-2408 User Manual

HOIST

FITNESS SYSTEMS

CL-2408

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Note: Both Serial Number and Model Number are Required when Ordering Parts

RECORD SERIAL NUMBER HERE

OWNERS MANUAL

August 2000

Customer Service

[phone]
[phone]

Fa x

[phone]

ASSEMBLY

INSTRUCTIONS

CONTENTS

INSTRUCTIONS (Step 1) .............................................................

FRAME ASSEMBLY (Step 2) ........................................................

PARTS LISTING ............................................................................

HARDWARE LISTING ..................................................................

BOLT SIZING CHART ..................................................................

WASHER SIZING CHART ............................................................

WEIGHT RATIOS .........................................................................

WEIGHT TRAINING TIPS ...........................................................

WEIGHT TRAINING EXERCISE LOG ......................................

2

4

21

22

24

25

26

28

30

DECAL PLACEMENTS .................................................................

GENERAL MAINTENANCE INFORMATION............................

LIMITED WARRANTY ..................................................................

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37

40

ASSEMBLY

INSTRUCTIONS

Step 1

INSTRUCTIONS

Before beginning assembly please take the time to read the
instructions thoroughly. Please use the catalog in this manual to
make sure that all parts have been included in your shipment.
When ordering use the part number and description from the
catalog.

Use only Hoist replacement parts when servicing. Failure
to do so will void your warranty and could result in personal
injury.

Hoist equipment is designed to provide the smoothest, most
effective exercise motion possible. After assembly, you should
check all functions to ensure correct operation. If you
experience problems, first recheck the assembly instructions to
locate any possible errors made during assembly. If you are
unable to correct the problem, call your authorized Hoist dealer.
Be sure to have your serial number and this catalog when calling.
When all parts have been accounted for, continue on to Step 2.

TOOLS REQUIRED

Standard Allen Wrench Set

(2.5mm, 3/32” - 5/16”)

Crescent Wrench

Belt Tensioning Wrench

(Hoist Tool SM374)

Rubber Mallet

Tape Measure

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FITNESS SYSTEMS

Page - 22408 Assembly

ASSEMBLY

INSTRUCTIONS

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Page - 3 2408 Assembly

FITNESS SYSTEMS

ASSEMBLY

INSTRUCTIONS

Step 2

FRAME ASSEMBLY

FACTORY INSTALLATION INSTRUCTION ONLY

1. ALL THREADED HOLES SHOULD BE TAPPED,
EXCEPT INSERTS.

2. ALL CALLED OUT INSERTS MUST BE INSTALLED BEFORE
ANY ASSEMBLY.

3. PUT A DROP OF ON BOLTS IF
NECESSARY.

4. IF NECESSARY APPLY TO ALL
BEARINGS.

HOIST

FITNESS SYSTEMS

BLUE LOCTITE 242

GREEN LOCTITE 680

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Page - 42408 Assembly

ASSEMBLY

INSTRUCTIONS

Step 2a

FRAME ASSEMBLY

In this step attach two Flange Bearings to the Weight Cage. Make sure to
put zerk fitting facing down on Flange Bearings. Next attach the 1” Dia.
CRS to the Cam Assembly (Large). Slide the other side of the 1” Dia. CRS
through the Flange Bearings and the Weight Cage. Attach the Range of
Motion, Extension Tube Assembly, and a Red Iodized Aluminum Cap to
the 1” Dia. CRS. bolts only, they will be tightened later.

Hand Tighten

Lift Machine to position Rubber Feet.

Part Descriptions

2 - Range of Motion
4 - Extension Tube Assembly
6 - Cam Assembly (Large)
7 - Weight Cage
12 - 1” Dia. CRS
23 - Rubber Feet
34 - Red Iodized Aluminum Cap
36 - Black Plastic Ring

Hardware Descriptions

D - 3/8” x 1 1/4” Flat Head Screw
E - 3/8” x 1 1/4” Button Head Screw
T - 3/8” Lock Washer (black)
W - 3/8” x 2 Open Roll Pin

X - 1” Dia. X .8mm Shims
AH - Flange Bearing
BE - 3/8” Flat Washer

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Page - 5 2408 Assembly

FITNESS SYSTEMS

ASSEMBLY

INSTRUCTIONS

7

W

6

12

BE

T

E

W

E

BE

T

E

T

BE

E

T

BE

AH

BE

AH

36

BE

T

T

E

23

X

2

34

4

23

D

SEE PRE-ASSEMBLED PARTS ON PAGE 20
BEFORE ASSEMBLED MACHINE.

HOIST

FITNESS SYSTEMS

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Page - 62408 Assembly

ASSEMBLY

INSTRUCTIONS

Step 2b

FRAME ASSEMBLY

In this step, start by attaching the Cross Tube Assembly to the Weight Cage,
then attach the Seated frame to the Cross Tube Assembly and the Weight Cage.
Next insert the Bearings (BF) in the Extension Tube Assembly then align the Shin
bar Assembly to the Bearings and secure. Make sure to put zerk fitting facing
down. bolts only, they will be tightened later.Hand Tighten

position Rubber Feet.

Part Descriptions

5 - Shin Bar Assembly
8 - Seated Frame Assembly
9 - Cross Tube Assembly
13 - Shaft
23 - Rubber Foot Pad

Lift Machine to

Hardware Descriptions

A - 1/2” x 1 1/2” Button Head Screw
H - 3/8-16” x 1” Button Head Screw
N - 1/2” Lock Washer
P - 1/2” Flat Washer

T - 3/8” Internal Lock Washer
AJ - 1/2” Insert
AR - Flange Bearing (014-0008004)
BE - 3/8” Flat Washer

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Page - 7 2408 Assembly

FITNESS SYSTEMS

AR

BE

AR

ASSEMBLY

INSTRUCTIONS

N

P

T

H

T

BE

P

N

P

A

N

N

P

A

A

P

A

N

AR

5

A

N

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FITNESS SYSTEMS

A

9

P

AJ

1/2” INSERTS ARE BEHIND

8

23

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Page - 82408 Assembly

ASSEMBLY

INSTRUCTIONS

Step 2c

FRAME ASSEMBLY

In this step start by pressing two Guide Rod Bushings into the
Weight Cage. Take the two 3” x 1” I.D. Bumpers and place them over the
two holes in the bottom of the Now slide the Guide Rods into

Weight Cage.
the holes. Make sure to lube the Guide Rods with Spindle Oil. Next slide
on ten(10) 20 LBS Intermediate Weight Plates and one(1) 15 LBS
Aluminum Top Plate onto the Guide Rods, and bolt into place. Make sure
the Weight Stack and its Guide Rods are sitting level. Next, attach the
5/8” Dia. x 6 13/32” Rod to the Center RH BRK ( Add-On). Secure the
Center RH BRK (Add-On) to the . Slide on

15 LBS Aluminum Top Plate
three 5 LBS. Add-On Weights and attach the 5/8” Dia. x 6 13/32” Rod to
the . Attach bigger end of the Selector Pin Lanyard to the

Weight Cage

Center RH BRK ( Add-On)

, and the other end to the Weight Selector Pin.

Then bolts including all previously hand tightened boltsWrench tighten .

Hardware Descriptions

H - 3/8” x 1 Button Head Screw

Part Descriptions

3 - Center RH BRK (Add-On)
10 - Guide Rod
15 - 5/8” Dia. x 6 13/32” (Add-On)

Rod
19 - 15 lbs Aluminum Top Plate
32 - 11 Plate Selector Stem
33 - 20 lbs Intermediate Weight
37 - Add On Weight Bushing

G - 5/16” x 1” Button Head Cap Screw
J - 3/8” x 2 3/4” Button Head Cap Screw
Q - 3/8” Flat Washer
R - 3/8” Lock Washer
V - 5/16” Flat Washer
T - 3/8” Internal Lock Washer
AK - Guide Rod Bushing
AL - 3” x 1” I.D. x 1 1/2” THK Bumper
AM - Guide Bearing
AN - Guide Bearing
AP - Selector Pin Lanyard
AT - Weight Selector Pin
AU - 5 lbs Add-On Weight
AW - Insert
BB - 3/8” x 1” Button Head Screw (white zinc)
BC - 3/8” Split Washer
BE - 3/8” Flat Washer
BJ - 5/16” Internal Lock Washer

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Page - 9 2408 Assembly

FITNESS SYSTEMS

ASSEMBLY

INSTRUCTIONS

AN

32

19

10

AM

AU

15

3

FOR ASSEMBLY INSTRUCTION

FOR ASSEMBLY INSTRUCTION

PAGE 18

SEE PAGE 18

SEE

BE

T

FOR CLARITY SEE A-1FOR CLARITY SEE A-1

J

J

BC

BC

V

G

BJ

V

Q

Q

H

AP

A-1

37

37

37

37

AL

AT

BJ

33

AL

AK

AK

AW

AW

AW

AW

AW

2408 Assembly Page - 10

G

AW

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FITNESS SYSTEMS

15

BB

R

Q

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ASSEMBLY

INSTRUCTIONS

Step 2d

FRAME ASSEMBLY

In this step start by attaching the Belt Assembly to the Weight
Assembly(prior to attaching the Cam Belt). Next slide the Cam Belt
through the Roller Bracket on the top of the Weight Cage. Then use a
Seat Clamp On tool to secure the two 3 1/4” Pulleys to the
under the Cam Belt.

Slide the Cam Belt into the top slot of 1 5/8” Dia. x 2

Weight Cage

1/16” Lg. Dom. (Fig. 1) Loop the end of the Cam Belt and feed it back up
through the slot, keeping the loop open. (Fig 2) Next, slide the 3/4” x 2
1/16 CRS through the Cam belt and line up the holes, then secure to the 1
5/8” Dia. X 2 1/16” Lg. Dom.(Fig. 3). ttaching the Cam Stopper to the

A
Cam Assembly. Next, attach the belt by bringing it around the Cam and in
between the Belt Clamps. Then wrap the cam belt down and around the
Belt Clamps and above another Belt clamp and secure all the Clamps
together.

Part Descriptions

1 - Belt Assembly
14 - 3/4” x 2 1/16” CRS
16 - Clamp
20 - Cam Belt 74” x 15/16” x 1/8”
22 - 1 1/2” Dia. Delrin Stop
35 - 1 5/8” x 2 1/16” lg DOM

bolts.Wrench tighten

Hardware Descriptions

C - 1/2” x 1” Flat Head Cap Screw
F - 1/4” x 1” Button Head Screw
M - 3/8” x 3/4” Button Head Screw
Q - 3/8” Flat Washer
R - 3/8” Lock Washer
S - 1/4” Lock Washer
Z - 1/4-20 x 1 1/2” Socket Head Screw
AS - 3 1/4” Pulley
AY - 1/4” Lock Nut

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Page - 11 2408 Assembly

FITNESS SYSTEMS

ASSEMBLY

INSTRUCTIONS

FIGURE 1FIGURE 1 FIGURE 3FIGURE 3FIGURE 2FIGURE 2

F

S

20

AS

Q

M

M

R

Q

R

AS

R

Q

M

Q

R

1

35

M

FOR BELT ASSEMBLY SEE SX145 B-1FOR BELT ASSEMBLY SEE SX145 B-1

B-1

AY

F

S

14

FOR BELT ASSEMBLY SEE B-2FOR BELT ASSEMBLY SEE B-2

C

16

S

Z

NOTE: 1. BELT SMOOTH SIDE DOWN, ALWAYS

FOR TWO TOP PULLEYS AND CAM.
SMOOTH SIDE TO WRAP AROUND
BELT RETAINER SHAFT

2. WHEN TIGHTENING THE CLAMPS
(44) TO THE BELT DO NOT EXCEED
60 IN. LBS.

3. INSURE DELRIN STOP IS SECURED IN
HOLE CLOSEST TO BELT CLAMP

16

S

B-2

AY

22

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2408 Assembly Page - 12

FITNESS SYSTEMS