Hoist Fitness CL-2407 User Manual

HOIST

FITNESS SYSTEMS

CL-2407

R

Note: Both Serial Number and Model Number are Required when Ordering Parts

RECORD SERIAL NUMBER HERE

OWNERS MANUAL

June 2000

Customer Service

[phone]
[phone]

Fa x

[phone]

ASSEMBLY

INSTRUCTIONS

CONTENTS

INSTRUCTIONS (Step 1) .............................................................

FRAME ASSEMBLY (Step 2) ........................................................

PARTS LISTING ............................................................................

HARDWARE LISTING ..................................................................

BOLT SIZING CHART ..................................................................

WASHER SIZING CHART ............................................................

WEIGHT RATIOS .........................................................................

WEIGHT TRAINING TIPS ...........................................................

WEIGHT TRAINING EXERCISE LOG .......................................

2

4

23

24

25

26

27

29

31

Page 1

DECAL REFERENCE ...................................................................

GENERAL MAINTENANCE .........................................................

LIMITED WARRANTY ..................................................................

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FITNESS SYSTEMS

2407 Assembly

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39

42

ASSEMBLY

INSTRUCTIONS

Step 1

INSTRUCTIONS

Before beginning assembly please take the time to read the
instructions thoroughly. Please use the catalog in this manual to
make sure that all parts have been included in your shipment.
When ordering use the part number and description from the
catalog.

Use only Hoist replacement parts when servicing. Failure
to do so will void your warranty and could result in personal
injury.

Hoist equipment is designed to provide the smoothest, most
effective exercise motion possible. After assembly you should
check all functions to ensure correct operation. If you
experience problems, first recheck the assembly instructions to
locate any possible errors made during assembly. If you are
unable to correct the problem, call your authorized Hoist dealer.
Be sure to have your serial number and this catalog when calling.
When all parts have been accounted for continue on to Step 2.

TOOLS REQUIRED

Standard Allen Wrench Set

(2.5mm, 3/32” - 5/16”)

Crescent Wrench

Belt Tensioning Wrench

(Hoist Tool SM374)

Rubber Mallet

Tape Measure

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FITNESS SYSTEMS

Page - 22407 Assembly

ASSEMBLY

INSTRUCTIONS

Page 3

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FITNESS SYSTEMS

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2407 Assembly

ASSEMBLY

INSTRUCTIONS

Step 2

FRAME ASSEMBLY

FACTORY INSTALLATION INSTRUCTION ONLY

1. ALL THREADED HOLES SHOULD BE TAPPED,

2. ALL CALLED INSERTS MUST BE INSTALLED BEFORE ANY

HOIST

FITNESS SYSTEMS

EXCEPT INSERTS.

ASSEMBLY.

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Page - 42407 Assembly

ASSEMBLY

INSTRUCTIONS

Step 2a

FRAME ASSEMBLY

( ) Insert (CG) and (CP) into (1) and (2). Attach

Factory Installation
(1) to (2). Then insert (6) into (1). Next attach (CA) and (4) to the rear
of (1). bolts only, they will be tightened later. Lift machine

Hand tighten

to position (3).

Part Descriptions

1 - Seated Assembly
2 - Weight Cage
3 - Rubber Foot Pad
4 - 2”x 4” End Caps
6 - Shaft

(1/2”Dia. x 1.240 LG.)

(VH)

Hardware Descriptions

A - 1/2”-13 x 1 1/2” Button Head Screw
B - 5/16”-18 x 2” Button Head Screw
AA - 1/2” Lock Washer
AB - 1/2” Flat Washer
AM - 5/16” Flat Washer
CA - Plug Bumper

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Page 5

CG - Insert 1/2”
CP - Insert 3/8”
CT - 3/4” Olite

HOIST

FITNESS SYSTEMS

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2407 Assembly

ASSEMBLY

INSTRUCTIONS

FACTORY INSTALL 4 THREADED
INSERTS (CG) TO WEIGHT CAGE.

2

3

AB

AA

A

CP

3

AB

AA

AB

A

AB

AA

AA

A

A

3

4

B

1

CA

4

6

AM

B

AM

CT

HOIST

FITNESS SYSTEMS

CT

3

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Page - 62407 Assembly

ASSEMBLY

INSTRUCTIONS

Step 2b

FRAME ASSEMBLY

In this step, you will attach (30) and (7) to (8). Mount (CB) to (1) and (8)
before attaching (9) and (8) to the bottom of (1). Next attach (5), (11), (44),
(CH), and (10) to (1). bolts only, they will be tightened later.Hand Tighten

Part Descriptions

1 - Seat Assembly
5 - Shaft
7 - 2”x 4” End Cap
8 - Back Adjuster Assembly
9 - Shaft
10 - Back Adjuster Assembly
11 - Pull Pin
30 - Adjustable Plate
44 - Pull Pin to Chain Link Connector

(1/2 Dia. x 1.240 LG.)

(HH)

(3/4”Dia. x 4 27/32 LG.)

(Long)

Hardware Descriptions

D - 3/8”-16 x 1/2” Flat Head Cap Screw
E - 3/8”-16 x 3/4” Flat Head Cap Screw
S - 5/16”-18 x 1 1/4” Button Head Screw
U - 5/16”-18 x 4 1/2” Hex Head Screw
AE - 3/8” Flat Washer
AM - 5/16” Flat Washer
BD - 5/16” Lock Nut
CB - Gas Spring
CH - Master Chain Link

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FITNESS SYSTEMS

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2407 Assembly

*DETAIL OF SHOCK INSTALLATION

*DETAIL OF SHOCK INSTALLATION

ROTATED 180 FOR CLARITY

ROTATED

BD

180 FOR CLARITY

AM

ASSEMBLY

INSTRUCTIONS

AM

S

U

1

E

E

30

11

9

5

10

44

BD

AM

CB

7

8

CH

E

(GRIND TO FLUSH)(GRIND TO FLUSH)

D

E

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FITNESS SYSTEMS

44

CH

Page - 82407 Assembly

ASSEMBLY

INSTRUCTIONS

Step 2c

FRAME ASSEMBLY

In this step, you will need to install (14) and (13) to both (15) and (16).
Next insert (CC) into (15), (16) and (21). Now align (15) with (1), securing it
with (17) and (CJ). Next attach the (45) to (21). Next align (16) and (21) to (1),
securing them with (17) and (CJ). Attach (5), (20), (18), (44), and (CH) to (16).
Next attach (41) and (40) to both (15) and (16). Finish off the assembly by
attaching (19) to (21) and (CK) to (1). all bolts.Wrench tighten

Part Descriptions

1 - Seat Assembly
5 - Shaft
13 - 2”x 2” End Cap
14 - End Cap Plug
15 - Left Inner Thigh Assembly
16 - Right Inner Thigh Assembly
17 - Arm Axle
18 - Pull Pin
19 - Cam Stopper
20 - Adjuster Handle Assembly
21 - ROM/CAM Assembly
40 - Quick Release Cable Locks
41 - Arm Cable
44 - Pull Pin to Chain Link Connector
45 - Adjustable Plate

(1/2”Dia. X 1.938” LG.)

(3/4”Dia. X 19.16” LG.)

(Short)

Hardware Descriptions

E - 3/8”-16 x 3/4” Flat Head Cap Screw
G - 1/2”-13 x 1” Flat Head Cap Screw
Q - 1/4”-20 x 1” Flat Head Cap Screw
BA - 1/4” Lock Nut (
CC - Bearing
CH - Master Chain Link
CJ - 3/4” Retaining Ring
CK - Adjustable Stop
CQ - 2” Dia. End Cap
CR - Delrin Stop (Long)
CS - 4 3/4” LG Knurled Sleeves

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Page - 9 2407 Assembly

FITNESS SYSTEMS

ASSEMBLY

INSTRUCTIONS

Step 1 Step 2 Step 3

Quick Release Cable Lock Assembly

15

41

40

40

41

13

13

CC

CC

17

17

CC

4040

CJ

CQ

CS

CK

CK

14

13

13

DETAIL OF CABLE SET-UPDETAIL OF CABLE SET-UP

14

1

CC

CC

CCCC

CC

CC

CS

E

14

16

E

5

44

18

Q

45

21

CS

CQ

20

CH

CH

44

G

4040

CC

G

CJ

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FITNESS SYSTEMS

19

17

17

BA

19

Page - 102407 Assembly

ASSEMBLY

INSTRUCTIONS

Step 2d

FRAME ASSEMBLY

In this step, start by pressing (29) into (2). Place a (28) over the two
holes in the bottom of (2). Now slide (31) into the holes. Slide (27) and
the (26) onto (31). Make sure (26) and (27) and (31) are sitting level, then
fasten the top of each (31) to (2). Next attach (23) to (22). Secure (22) to
(26), slide on (24) and attach another (23) to the (2). Attach bigger end of
the (CL) to (22), and the other end to (25). Then bolts.Wrench tighten

Part Descriptions

2 - Weight Cage
22 - Center RH (BRK) Assembly
23 - Add On Rods
24 - 5lbs. Add On Weight
25 - Weight Selector Pin
26 - 20lbs. Steel Weight Plate
27 - 20lbs. Intermediate Weight Plates
28 - Weight Bumper
29 - Guide Rod Bushing
31 - Guide Rods

Hardware Descriptions

F - 3/8”-16 x 1” Button Head Screw
H - 3/8”-16 x 1” Button Head Screw
J - 3/8”-16 x 2 3/4” Button Head Screw
K - 5/16”-18 x 1” Button Head Screw
AE - 3/8” Flat Washer
AF - 3/8” Lock Washer
AG - 5/16” Flat Washer
AH - 5/16” Lock Washer
AJ - 3/8” Split Washer
AK - 3/8” Lock Washer
AL - 3/8” Flat Washer
CD - Top Weight Roll Pin
CE - Guide Bearing
CF - Guide Bearing
CL - Selector Pin Lanyard

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(Tall)

(Short)

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Page 11

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FITNESS SYSTEMS

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2407 Assembly

ASSEMBLY

INSTRUCTIONS

27

26

CF

28

FOR ASSEMBLY INSTRUCTION
SEE PAGE 22

FOR ASSEMBLY SEE A-1

CE

CD

AG

AH

K

28

25

31

CL

29

24

22

23

AK

AL

H

J

AJ

AE

2

F

AF

AE

23

A-1

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