Hoist Fitness CL-2103 User Manual

HOIST

FITNESS SYSTEMS

CL-2103

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Note: Both Serial Number and Model Number are Required when Ordering Parts

RECORD SERIAL NUMBER HERE

OWNERS MANUAL

August 2000

Customer Service

[phone]
[phone]

Fa x

[phone]

ASSEMBLY

INSTRUCTIONS

CONTENTS

INSTRUCTIONS (Step 1) .............................................................

FRAME ASSEMBLY (Step 2) ........................................................

PARTS LISTING ............................................................................

HARDWARE LISTING ..................................................................

BOLT SIZING CHART ..................................................................

WASHER SIZING CHART ............................................................

WEIGHT RATIOS .........................................................................

WEIGHT TRAINING TIPS ...........................................................

WEIGHT TRAINING EXERCISE LOG ......................................

2

4

23

24

26

27

28

30

32

DECAL PLACEMENTS ....................................................................

GENERAL MAINTENANCE..........................................................

LIMITED WARRANTY ..................................................................

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34

39

42

ASSEMBLY

INSTRUCTIONS

Step 1

INSTRUCTIONS

Before beginning assembly please take the time to read the
instructions thoroughly. Please use the catalog in this manual to
make sure that all parts have been included in your shipment.
When ordering use the part number and description from the
catalog.

Use only Hoist replacement parts when servicing. Failure
to do so will void your warranty and could result in personal
injury.

Hoist equipment is designed to provide the smoothest, most
effective exercise motion possible. After assembly, you should
check all functions to ensure correct operation. If you
experience problems, first recheck the assembly instructions to
locate any possible errors made during assembly. If you are
unable to correct the problem, call your authorized Hoist dealer.
Be sure to have your serial number and this catalog when calling.
When all parts have been accounted for, continue on to Step 2.

TOOLS REQUIRED

Standard Allen Wrench Set

(2.5mm, 3/32” - 5/16”)

Crescent Wrench

Belt Tensioning Wrench

(Hoist Tool SM374)

Rubber Mallet

Tape Measure

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Page - 22103 Assembly

ASSEMBLY

INSTRUCTIONS

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Page - 3 2103 Assembly

FITNESS SYSTEMS

ASSEMBLY

INSTRUCTIONS

Step 2

FRAME ASSEMBLY

FACTORY INSTALLATION INSTRUCTION ONLY

1. ALL THREADED HOLES SHOULD BE TAPPED,
EXCEPT INSERTS.

2. ALL CALLED OUT INSERTS MUST BE INSTALLED BEFORE
ANY ASSEMBLY.

3. PUT A DROP OF ON BOLTS IF
NECESSARY.

4. IF NECESSARY APPLY TO ALL
BEARINGS.

HOIST

FITNESS SYSTEMS

BLUE LOCTITE 242

GREEN LOCTITE 680

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Page - 42103 Assembly

ASSEMBLY

INSTRUCTIONS

Step 2a

FRAME ASSEMBLY

In this step attach the Weight Cage to the Seated Frame.

Hand Tighten

bolts only, they will be tightened later. Lift Machine to position Rubber
Feet.

Part Descriptions

1 - Weight Cage
2 - Seated Frame

Hardware Descriptions

A - 1/2-13 x 1 1/2” Button Head Screw
B - 1/2” Flat Washer
T - 1/2” Lock Washer
AM - 3/8”-16 Insert
AL - 1/2”-13 Insert
AQ - 4.74” x 5.24” x .625 Rubber Foot Pad

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Page - 5 2103 Assembly

FITNESS SYSTEMS

For clarity

For clarity

see A-1

see A-1

ASSEMBLY

INSTRUCTIONS

1

All inserts are factory installed, non-removable

All inserts are factory installed, non-removable

AM have 4 on both sides of mount)

(Inserts AM have 4 on both sides of mount)

(Inserts

AM

A-1

A-1

AM

AL

AL

AQ

B

B

T

B

T

A

A

B

T

A

T

A

AQ

2

AQ

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FITNESS SYSTEMS

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Page - 62103 Assembly

ASSEMBLY

INSTRUCTIONS

Step 2b

FRAME ASSEMBLY

In this step, start by sliding one 1 ¼” dia. x 3/8” Aluminum Ring on each side of
the Handle Assembly. Then, slide on one 1.25” O.D. x 1.030” I.D. x 8.25” Comfort grip
on each side. Placea1¼Dia. x 3/4” Aluminum Cap on the end of the Handle Assembly.
Once all three pieces(per side) are in place, secure the End Caps, slide the Comfort
Grip flush with the End Caps, and slide the Aluminum Rings flush with the Comfort
Grip and secure. Next, secure a 1 3/8” Dia. Flat Head Cap to the elbow of the Arm
Assembly. Then attach the two Flange Bearings to the Weight Cage. Make sure to put
zerk fitting facing down on Flange Bearings. Then, press both 1” Oilite Bushings on
the ends of the Handle Assembly. Now attach the Pivot Assembly to the Arm Assembly.
Slide one Metal Shim Washer on to the shaft of the Pivot Assembly. Attach the

Handle
Assembly to the Pivot Assembly and slide on another Shim Washer, place a 1 3/8”
diameter Flat Head Cap and secure, then check for side to side play. If there is play,
remove the Handle Assembly and add another Shim Washer to each side of the Handle
Assembly. Repeat if necessary until there is no noticeable

play and the Hand Bar still
moves freely. Slide the entire Arm Assembly through the Flange Bearings and the
Weight Cage, insert the end into the Cam Assembly and secure with the 3/8” x 2” Open
Roll Pin. bolts only, they will be tightened later.Hand Tighten

Part Descriptions

3 - Arm Assembly
4 - Pivot Assembly
5 - Handle Assembly
6 - Cam Assembly

28 - Black Plastic Ring

Hardware Descriptions

C - 3/8” x 1” Flat Head Cap Screw
D - 3/8” x 1 1/4” Button Head Screw
E - 3/8” Flat Washer
H - 3/8” x 3/4” Socket Head Cap Screw
M - 3/8” x 3/4” Button Head Screw
P - 3/8” Lock Washer
V - 3/8” x 2” Open Roll Pin
W - 3/8” Lock Washer
X - 1” I. D. x .8mm Thick Metal Shim Washer
Y

- #10-32 Set Screw
AA - 1 3/8” Dia. Flat Head Cap, 3/8”I. D. x 5/16” Thick
AB - 1” I.D. Oilite Bushing
AC - Flange Bearing
AN - 1.25” O.D. x 1.03 I.D. x 8.25 Comfort Grip
AU - 1 1/4” dia. x 3/4” Aluminum Cap
AV-11/4”d
BD - 1 5/8” Dia. Aluminum Flat Head Cap, Red

ia. x 3/8” Aluminum Ring

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Page - 7 2103 Assembly

FITNESS SYSTEMS

longest

the

5

Make Sure the longest

Make Sure

down.

facing
is

side

slot

slot side is facing down.

AV

AN

ASSEMBLY

INSTRUCTIONS

Y

AU

AU

AN

Y

AV

Y

tolerance
to

depend

will

due

A-1

Y

D

W

E

V

28

gap

Quantity will depend

Quantity

on gap due to tolerance

on

BD

M

C

P

AB

X

W

X

AB

5

4

H

3

P

M

D

C

AA

detail A-1

see

clarity

For clarity see detail A-1For

17-18

page

see

Assembly

For Assembly

For

instructions see page 17-18

instructions

E

E

D

6

W

W

D

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FITNESS SYSTEMS

AC

E

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Page - 82103 Assembly

ASSEMBLY

INSTRUCTIONS

Step 2c

FRAME ASSEMBLY

In this step start by pressing two Guide Rod Bushings into the Weight Cage.
Take the two 3” x 1” I.D. Bumpers and place them over the two holes in the bottom
of the Weight Cage and slide the Guide Rods into the holes. Make sure the Guide
Rods are lube with Spindle Oil. Now slide the 20 LBS. Intermediate Weight Plates
and 15 LBS. Aluminum Top Plate onto the Guide Rods and secure. Make sure the
Weight Stack and its Guide Rods are sitting level. Next, attach the 5/8” Dia. x 6
13/32” Rod to the Center RH BRK (Add-On). Secure the Center RH BRK (Add-On)
to the 15 LBS. Aluminum Top Plate. Slide on three 5 LBS. Add-On Weights and
attach the 5/8” Dia. x 6 13/32” Rod to the Weight Assembly. Attach the 12” x 14 1/2”
Upholstery Seat to the Seat Adjuster. Attach one end of the Selector Pin Lanyard to
the 15 LBS. Aluminum Top Plate, and the other end to the Weight Selector Pin.
Then bolts including all previously hand tightened boltsWrench tighten .

Part Descriptions

7 - 41 13/16 x 3/4” Dia. Guide Rod
8 - 20 LBS. Intermediate Weight
9 - 15 LBS. Aluminum Top Plate
10 - 3” x 1” I.D. x 1 1/2” THK Bumper
11 - Guide Rod Bushing (PLAS 134)
12 - Center RH BRK (Add-on)
13 - 12” x 14 1/2” Upholstery Seat
14 - Seat Adjuster
22 - 5/8” Dia. x 6 13/32” Rod
27 - Add On Weight Bushing

Hardware Descriptions

J - 5/16” x 1 1/4” Button Head Cap Screw
K - 3/8” x 2 3/4” Button Head Cap Screw
L - 5/16” Flat Washer
P - 3/8” Lock Washer
S - 3/8” x 1” Button Head Cap Screw
U - 5/16” Lock Washer
Z - 3/8” Split Washer
AR - 5 LBS. Add on Weight
AS - Weight Selector Pin
AT - Selector Pin Lanyard
AX - Guide Bearing
AY - Guide Bearing
BC - 5/16” x 1” Button Head Screw
BF - 5/16” Lock Washer (black)
BG - 3/8” Flat Washer (white zinc)
BH - 3/8” Lock Washer (black)
BJ - 5/16” Flat Washer (white zinc)

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FITNESS SYSTEMS

ASSEMBLY

INSTRUCTIONS

27

AR

27

22

U

BJ

27

BG

BH

A-1

13

E

BE

A-1

S

U

P

BG

14

BJ

27

12

Z

J

J

21-22

page

see

assembly

For assembly

For

instructions see page 21-22

instructions

7

AY

K

see A-1

clarity

For clarity see A-1For

7

AX

Z

L

BF

BG

BC

AT

10

AS

11

10

22

9

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Page - 102103 Assembly

ASSEMBLY

INSTRUCTIONS

Step 2d

FRAME ASSEMBLY

In this step start by
Assembly(prior to attaching the Cam Belt). Next,

attaching the Belt Assembly to the Weight

slide the Cam Belt
through the Roller Bracket on the top of the Weight Cage. Then, secure
the two 3 1/4” Pulleys to the Weight Cage under the Cam Belt. Next,
attach the Latch Assembly to the Seated Assembly by sliding the 1.55 x
.25 Dia. Shaft through the mounts and through the Adjustment Spring
and secure with the C-Clip; also, insure that the Adjustment Spring ends
are pointing down to ensure that the Latch Assembly locks the Seat
Adjuster in place. Next slide the two EZ Glide Sleeves into the Seated
Assembly from the top down until the locating boss snaps into the
location hole. Next slide the Seat Adjuster in the Seated Assembly.

tighten

bolts.

Wrench

Part Descriptions

14 - Seat Adjuster
15 - Belt Assembly
17 - Latch Assembly
20 - Cam Belt

Hardware Descriptions

M - 3/8” x 3/4” Button Head Cap Screw
P - 3/8” Internal Lock Washer
R - C-Clip
AD - 3 1/4” Pulley
AE - EZ Glide Sleeve
AF - Adjustment Spring
AG - 1.55 x .25 Dia. Shaft
AP - 3/8” x 3/4” Square Head Set Screw
BB - 1/4” Locking Nut
BG - 3/8” Flat Washer (white zinc)
BL - Serrated Hex Nut

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Page - 11 2103 Assembly

FITNESS SYSTEMS

ASSEMBLY

INSTRUCTIONS

20

M

P

For Assembly

For Assembly

instructions see page 17-18

instructions

see page 17-18

AD

BG

M

AD

Roller BracketRoller Bracket

BG

P

P

M

For assembly

For assembly

15

instructions see page 19-20

instructions

see page 19-20

BG

BG

P

M

BB

AP

AE

AE

R

AF

AG

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FITNESS SYSTEMS

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Page - 122103 Assembly