Hoist Fitness CL2061 User Manual

HOIST

FITNESS SYSTEMS

CL2061

R

Note: Both Serial Number and Model Number are Required when Ordering Parts

RECORD SERIAL NUMBER HERE

OWNERS MANUAL

March 2000

Customer Service

[phone]
[phone]

Fa x

[phone]

ASSEMBLY

INSTRUCTIONS

CONTENTS

INSTRUCTIONS (Step 1)

FRAME ASSEMBLY (Step 2)

PRE-ASSEMBLED PARTS (Step 3)

PARTS LISTING

HARDWARE LISTING

BOLT SIZING CHART

WASHER SIZING CHART

WEIGHT RATIOS

WEIGHT TRAINING TIPS

2

4

21

23

24

25

26

27

29

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WEIGHT TRAINING EXERCISE LOG

DECAL REFERENCE

GENERAL MAINTENANCE

LIMITED WARRANTY

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FITNESS SYSTEMS

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33

35

37

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2061 Assembly

ASSEMBLY

INSTRUCTIONS

Step 1

INSTRUCTIONS

Before beginning assembly please take the time to read the
instructions thoroughly. Please use the catalog in this manual to
make sure that all parts have been included in your shipment.
When ordering use the part number and description from the
catalog.

Use only Hoist replacement parts when servicing. Failure
to do so will void your warranty and could result in personal
injury.

Hoist equipment is designed to provide the smoothest, most
effective exercise motion possible. After assembly, you should
check all functions to ensure correct operation. If you
experience problems, first recheck the assembly instructions to
locate any possible errors made during assembly. If you are
unable to correct the problem, call your authorized Hoist dealer.
Be sure to have your serial number and this catalog when calling.
When all parts have been accounted for, continue on to Step 2.

TOOLS REQUIRED

Standard Allen Wrench Set

(3/32” - 5/16”)

Crescent Wrench

Rubber Mallet

Tape Measure

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FITNESS SYSTEMS

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FITNESS SYSTEMS

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2061Assembly

ASSEMBLY

INSTRUCTIONS

Step 2

FRAME ASSEMBLY

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FITNESS SYSTEMS

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Page - 42061Assembly

In this step attach (2), (3), and (4) to (1). Wrench tighten bolts. Lift

machine to position (5).

ASSEMBLY

INSTRUCTIONS

Step 2a

FRAME ASSEMBLY

Part Descriptions

1 - Frame Assembly
2 - Front Support Left
3 - Front Support Right
4 - Rear Support Assembly
5 - Rubber Foot Pad

Hardware Descriptions

A - 1/2”-13 x 1 1/2” Button Head Screw
AA - 1/2” Lock Washer
AB - 1/2” Flat Washer

(White Zinc)

(White Zinc)

(White Zinc)

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FITNESS SYSTEMS

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2061Assembly

ASSEMBLY

INSTRUCTIONS

1

AA

A

AB

5

AA

AB

4

AB

AA

A

5

AB

AA

A

AB

AA

5

A

3

5

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FITNESS SYSTEMS

2

5

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Page - 62061Assembly

ASSEMBLY

INSTRUCTIONS

Step 2b

FRAME ASSEMBLY

Attach (6), (7), and (8) to (1). Wrench tighten bolts.

Part Descriptions

1 - Frame Assembly
6 - Handle Assembly Right
7 - Handle Assembly Left
8 - Top Pulley Mount Assembly

Hardware Descriptions

A - 1/2”-13 x 1 1/2” Button Head Screw
B - 1/2”-13 x 3” Button Head Screw
AA - 1/2” Lock Washer
AB - 1/2” Flat Washer
BA - 1/2” Lock Nut

(White Zinc)

(White Zinc)

(White Zinc)

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FITNESS SYSTEMS

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2061Assembly

ASSEMBLY

INSTRUCTIONS

B

AB

AB

8

1

AB

AA

AB

BA

AB

AA

A

7

AB

AA

A

AB

A

6

A

AA

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FITNESS SYSTEMS

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Page - 82061Assembly

ASSEMBLY

INSTRUCTIONS

Step 2c

FRAME ASSEMBLY

In this step, start by pressing (CB) and (CA) into (12), insuring (CB)
is pressed in the same side as (14) is mounted to (13). Place (9) over the
two holes in the bottom of (1). Now slide (9) into the holes. Slide (11)
and (12) onto (9). Make sure (12), (11), and (9) are sitting level, then
fasten the top of each (9) to (1). Next attach (14) to (13). Secure (13) to
(12), slide on (16) and attach another (14) to (1). Attach bigger end of the
(CC) to (13), and the other end to (17). Then bolts.Wrench tighten

Part Descriptions

1 - Frame Assembly
9 - Guide Rod
10 - Weight Bumper
11 - 20 LB. Intermediate Weight
12 - 8.6 LB Aluminum Weight
13 - Center RH (BRK) Assembly
14 - Add on Rod
15 - Cable Pulley Weight Mount Assembly
16-5LBCast Add on Weight
17 - Weight Selector Pin

Hardware Descriptions

C - 3/8”-16 x 3 1/2” Button Head Screw
D - 5/16”-18 x 1” Button Head Screw
E - 3/8”-16 x 1” Button Head Screw
F - 3/8”-16 x 1” Button Head Screw
AC - 3/8” Split Washer
AD - 3/8” Flat Washer
AE - 5/16” Lock Washer
AF - 5/16” Flat Washer
AG - 3/8” Flat Washer
AH - 3/8” Lock Washer
AJ - 3/8” Lock Washer
AK - 5/8” Nylon Washer
BB - Serrated Hex Nut
CA - Guide Bearing (Short)
CB - Guide Bearing (Tall)

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CC - Selector Pin Lanyard

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FITNESS SYSTEMS

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2061Assembly

for
A

instructions

ASSEMBLY

INSTRUCTIONS

for
B

instructions

detail

See detail B for

See

assembly instructions

assembly

1

C

AC

AD

detail

See detail A for

See

assembly instructions

assembly

AK

C

15

AC

14

AD

CB

BB

CA

AF

AE

12

D

AF

AE

11

17

10

CC

16

9

10

F

9

AD

AJ

AK

14

13

AG

E

AH

Detail ADetail A

HOIST

FITNESS SYSTEMS

Detail BDetail B

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Page - 102061Assembly

ASSEMBLY

INSTRUCTIONS

Step 2d

FRAME ASSEMBLY

FRAME ASSEMBLY

Continue assembling the CL2061 by sliding (19) into (18) and
attaching (18) to (20). Next attach (21) to (20) and slide (20) on (23).
Secure (23 to (8) and (1). .Wrench tighten bolts

Part Descriptions

18 - Sliding Pulley Mount
19 - Shaft
20 - Pulley Mount
21 - Pulley Mount Adjustment Lever
22 - Plastic Block
23 - Pulley Mount Adjuster Bar
24 - Latch Pin

Hardware Descriptions

A-1/2”-13x1½Button Head Screw
F - 3/8”-16 x 1 Button Head Screw
G-1/2”-13x5HexHead Bolt
H - 1/2”-13 x 1 Flat Head Allen Screw
AA - 1/2” Lock Washer
AB - 1/2” Flat Washer
AD - 3/8” Flat Washer
AJ - 3/8” Lock Washer
CD - C-Clip
CE - Century Spring 3894

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2061 Assembly