Hoist Fitness BG200 Owner's Manual

BOIDYGE

BYHOiSJ"

BG200

Note: Both Serial Number and Model Number are Required when Ordering Parts

Customer Service

RECORD SERIAL NUMBER HERE

(800) 548-5438 (858) 578-7676

Fax

to,

(858) 578-9558

OWNERS

MANUAL

CONTENTS

INSTRUCTIONS .................................................................... 02

FRAME ASSEMBLY ............................................................. 04

CABLE INSTALLATION ........................................................ 35

ACCESSORIES/MISC ........................................................... 49

PRE-ASSEMBLY ................................................................... 51

DECAL PLACEMENT ............................................................ 53

PARTS LISTING .................................................................... 57

HARDWARE LISTING ........................................................... 58

ABBREVIATIONS LISTING ................................................... 60

BOLT SIZING CHART ............................................................ 61

WASHER SIZING CHART ...................................................... 63

MAINTENANCE SCHEDULE ................................................. 65

GENERAL MAINTENANCE INFORMATION ......................... 66

WEIGHT TRAINING TIPS ...................................................... 69

WEIGHT RATIOS ................................................................... 70

EXERCISE DESCRIPTIONS .................................................. 72

EXERCISE LOG ..................................................................... 85

LIMITED WARRANTY ............................................................ 86

PAGE 01 BODYG BG200 ASSEMBLY

B,P"_ld_i.qCT

OWNERS MANUAL

INSTRUCTIONS

Before beginning assembly please take the time to read instructions

thoroughly. Please use the various lists in this manual to make sure that all parts have been included in your shipment. When ordering, use part

number and description from the lists. Use only BODYGEAR replacement

parts when servicing. Failure to do so will void your warranty and could

result in personal injury.

BODYGEAR equipment is designed to provide the smoothest, most

effective exercise motion possible. After assembly, you should check all functions to ensure correct operation. If you experience problems, first

recheck the assembly instructions to locate any possible errors made during

assembly. If you are unable to correct the problem, call your authorized

BODYGEAR dealer. Be sure to have your serial number and this manual

when calling. When all parts have been accounted for, continue on.

TOOLSREQUIRED

Socket Wrench

1/2", 9/16" and 3/4" Sockets

Crescent Wrench

Rubber Mallet

Tape Measure

Level

Allen Wrench Set

BG200 ASSEMBLY BO[]IYG PAGE 02

OWNERS

MANUAL

PAGE 03 BODYG_ BG200 ASSEMBLY

/iI'YilOI._F

OWNERS

MANUAL

FRAMEASSEMBLY

BG200 ASSEMBLY BOIBYG_ PAGE 04

BVtlOIJrT

OWNERS MANUAL

FRAMEASSEMBLY

STEP 1

ITEM NO. PART NUMBER DESCRIPTION

1 026-01 X1361 BASE ASSEMBLY 2 026-01X2085 SEAT MOUNT ASSEMBLY 3 026-01X2081 BACK BRACE ASSEMBLY

63 012-0104008 3/8"-16UNC THIN NYLOCK NUT (WZ) 66 011-0107047 3/8"-16UNC X 3.00" HHB (WZ) 71 011-0107032 3/8"-16UNC X 2.50" HHB (WZ) 82 013-0402007 3/8" X 22mm FLAT WASHER (WZ)

87 026-01 M0760 ,39" ID. X .50" LG. HEAVY FLANGED SPACER

89 018-0001002 3.50" DIA. CABLE PULLEY

PAGE 05

BIII]YGEAg BG200 ASSEMBLY

OYHOI$Y

OWNERS

MANUAL

NOTE:

I. HAND TIGHTEN BOLTS.

* 2. INSTALLTHISPULLEYATTHISTIME

BECAUSEOF EASIERACCESS.

BG200 ASSEMBLY

BOIBYG PAGE 06

BYHOI..qT

OWNERS

MANUAL

FRAMEASSEMBLY

STEP 2

ITEM NO. PART NUMBER DESCRIPTION

1 026-01Xl 361 BASE ASSEMBLY 2 026-01X2085 SEAT MOUNT ASSEMBLY

63 012-0104008 3/8"-16UNC THIN NYLOCK NUT (WZ) 69 011-0107015 3/8"-16UNC X 2.75" HHB (WZ) 82 013-0402007 3/8" X 22mm FLAT WASHER (WZ)

112 026-01 X2090 PULLEY BRACKET ASSEMBLY

PAGE 07

BG200 ASSEMBLYBODYGE

IIV'HO/_F

OWNERS

MANUAL

NOTE:

I. HAND TIGHTEN BOLTS.

-x.2. IFYOU ARE INSTALUNG A LEG PRESS OPTION REFERTOTHE LEG PRESS

MANUAL AND ASSEMBLETHELEG PRESSFRAME PARTSATTHISTIME.

I [

BG200 ASSEMBLY BOIBYG PAGE 08

B',lr//4C_l,/.,.4rF

OWNERS

MANUAL

FRAMEASSEMBLY

STEP 3

ITEM NO. PART NUMBER DESCRIPTION

2 026-01X2085 SEAT MOUNT ASSEMBLY 4 026-01X2086 MAIN UPRIGHT ASSEMBLY

5 026-01X2077 TOP HANGER ASSEMBLY

63 012-0104008 3/8"-16UNC THIN NYLOCK NUT (WZ) 69 011-0107015 3/8"-16UNC X 2.75" HHB (WZ)

82 013-0402007 3/8" X 22mm FLAT WASHER (WZ)

PAGE 09

BOI]YG BG200 ASSEMBLY

_YHOi-qr

OWNERS

MANUAL

NOTE:

I. HAND TIGHTEN BOLTS.

BG200 ASSEMBLY

BO DYGF_.,A]_

BYHOi_Y

PAGE 10

OWNERS

MANUAL

FRAMEASSEMBLY

STEP 4

ITEM NO.

3 63 69 82

PART NUMBER 026-01 X2081 012-0104008 011-0107015 013-0402007

DESCRIPTION

BACK BRACE ASSEMBLY

3/8"-16UNC THIN NYLOCK NUT (WZ) 3/8"-16UNC X 2.75" HHB (WZ)

3/8" X 22mm FLAT WASHER (WZ)

PAGE 11

BODYG

BG200 ASSEMBLY

_YHOI_F

OWNERS MANUAL

NOTE:

I. WRENCH TIGHTEN ALLBOLTS

FROM PREVIOUSSTEPS.

BG200 ASSEMBLY BOI]IYGF_AR PAGE 12

A_YHOJ-_'T

OWNERS

MANUAL

_ FRAMEASSEMBLY "

STEP 5

ITEM NO. PART NUMBER DESCRIPTION

1 026-01X1361 BASE ASSEMBLY 21 026-01G0179 .75" DIA. X 70.46" LG. GUIDE ROD 22 019-0001006 3.00" DIA. X .50" THICK WEIGHT STACK BUMPER

55 026-STD-SWTOP9 RADIAL LOC TOP WEIGHT

56 026-01W0135 10 LB RADIAL WEIGHT PLATE

PAGE 13

BOIDYGEAR

BYHOI.ql

BG200 ASSEMBLY

OWNERS

MANUAL

I I

L_ I / E

BG200 ASSEMBLY

BOIBYG_ PAGE14

R]P"/"/_I_/.qT

OWNERS

MANUAL

FRAME ASSEMBLY

STEP 6

ITEM NO.

14 16

21 28 49 5O

63 64 68

69 76

82 83

PART NUMBER

O26-O1X2085 026-01 X2077

026-01X1526 026-01 P1549

026-01T1336 026-01G0179 026-01 M0288 014-0018005

026-01 M0271 012-0104008 012-0304011

011-0407059 011-0107015

011-0107050 013-0402007 013-0102003

DESCRIPTION SEAT MOUNT ASSEMBLY TOP HANGER ASSEMBLY

LEG EXTENSION ARM EXERCISE INSTRUCTION HANGER PLATE

WEIGHT STACK TOP TUBE

.75" DIA. X 70.46" LG. GUIDE ROD LATCH HOOK

.38" ID. X .50" LG. SPACER .391" I.D. X .563" O.D. X .25" LG. SPACER

3/8"-16UNC THIN NYLOCK NUT (WZ) 1/2"-13UNC THIN NYLOCK NUT (WZ) 3/8"-16UNC X 3.25" HHB (WZ)

3/8"-16UNC X 2.75" HHB (WZ)

1/2"-13UNC X 3.75" HHB (WZ)

3/8" X 22mm FLAT WASHER (WZ)

1/2" X 27ram SAE FLAT WASHER (WZ)

PAGE 15

BODIYG BG2OOASSEMBLY

NYJ'JOJJ'T

OWNERS

MANUAL

NOTE:

* I. WRENCH TIGHTEN BOLT(76) THENLOOSEN

NUT ENOUGH FOR (6) TO PIVOT FREELY.

2. WRENCH TIGHTENALL OTHERBOLTS.

BG200 ASSEMBLY BOIBYG PAGE 16

IBV_OI_T

OWNERS MANUAL

r FRAMEASSEMBLY _

STEP 7

ITEM NO. PART NUMBER DESCRIPTION

9 026-01X1501 PRESS ARM HANGER

17 026-01 P1642 R.O.M. PLATE 63 012-0104008 3/8"-16UNC THIN NYLOCK NUT (WZ) 80 011-0102026 3/8"-16UNC X 2.50" FHCS (WZ)

82 013-0402007 3/8" X 22ram FLAT WASHER (WZ)

PAGE 17

BIBIBYG BG200 ASSEMBLY

BYHOI.qT

OWNERS

MANUAL

NOTE:

I. WRENCH TIGHTEN BOLTS.

BG200 ASSEMBLY

BorlYG_

PAGE 18

JII'JYHO/,,fT

OWNERS MANUAL

...-

FRAMEASSEMBLY

STEP 8

ITEM NO. PART NUMBER DESCRIPTION

1 026-01X1361 BASE ASSEMBLY

5 026-01X2077 TOP HANGER ASSEMBLY 8 026-01 M0812 1.00" DIA. SHAFT X 4.38" LG. 9 026-01X1501 PRESS ARM HANGER

18 026-1100211 WEIGHT SHIELD

34 014-0019002-1 1.00" I.D. SPLIT COLLAR THREADED

63 012-0104008 3/8"-16UNC THIN NYLOCK NUT (WZ)

65 011-0007097 1/4"-20UNC X .75" SHCS (BZ)

70 011-0407022 3/8"-16UNC X 1.00" HHB (WZ)

82 013-0402007 3/8" X 22mm FLAT WASHER (WZ)

PAGE 19

BOI]tYGF_AK

BYi_OIJCT

BG200 ASSEMBLY

OWNERS MANUAL

NOTE: I. WRENCH TIGHTEN BOLTS

AND SCREWS.

BG200 ASSEMBLY BODYG_ PAGE 20

BPT, JOI.¢Y

OWNERS MANUAL

FRAMEASSEMBLY

STEP 9

ITEM NO. PART NUMBER DESCRIPTION

9 026-01X1501 PRESS ARM HANGER

19 026-01 M0811 1.00" DIA. SHAFT X 9.88" LG.

34 014-0019002-1 1.00" I.D. SPLIT COLLAR THREADED

65 011-0007097 1/4"-20UNC X .75" SHCS (BZ)

106 026-01X2064 PRESS ARM

PAGE 21

BG200 ASSEMBLYBODYG

,dD'JI"'HO.4'_dT,,lP"

OWNERS

MANUAL

NOTE:

I. WRENCH TIGHTENSCREWS.

BG200 ASSEMBLY BODYG PAGE 22

OWNERS MANUAL

FRAMEASSEMBLY

STEP 10

ITEM NO.

10 63 69 82

PART NUMBER 026-01 X2086 026-01X2093 012-0104008 011-0107015 013-0402007

DESCRIPTION

MAIN UPRIGHT ASSEMBLY

ROLLER PAD ASSEMBLY

3/8"-16UNC THIN NYLOCK NUT (WZ) 3/8"-16UNC X 2.75" HHB (WZ)

3/8" X 22mm FLAT WASHER (WZ)

PAGE 23

BODYGEA[(

.4P",YH4i_l...4ir.,lr

BG200 ASSEMBLY

OWNERS

MANUAL

NOTE:

I. WRENCH TIGHTEN BOLTS.

BG200 ASSEMBLY BI]II]IYG

PAGE 24

BYHOi_CT

OWNERS

MANUAL

FRAMEASSEMBLY

STEP 11

ITEM NO. PART NUMBER DESCRIPTION

4 026-01X2086 MAIN UPRIGHT ASSEMBLY

15 026-01 P1643 PAD MOUNT W/ROM 25 026-01PD2013-A 10.00" X 21.00" PAD W/ACX BACKING 64 012-0304011 1/2"-13UNC THIN NYLOCK NUT (WZ)

77 011-0101070 1/2"-13UNC X 4.00" HHB (WZ) 79 011-0107011 5/16"-18UNC X 1.25" HHB (WZ)

83 013-0102003 1/2" X 27mm SAE FLAT WASHER (WZ) 86 013-0102004 5/16" X 22mm USS FLAT WASHER (WZ)

PAGE 25

BOI)YG BG200 ASSEMBLY

IBIFilOJ._F

OWNERS MANUAL

NOTE:

* I. WRENCH TIGHTEN BOLT(77) THENLOOSEN

NUTENOUGH FOR (I 5) TO PIVOT FREELY.

2. WRENCH TIGHTEN ALLOTHER BOLTS.

%, J

BG200 ASSEMBLY BI)I)YG PAGE 26

,J'Yi-I_ PJ',,_"T

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Hoist Fitness BG200 Owner's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual