HOGG & DAVIS ODP 40 User Manual

ODP 40

The information, specifications, and illustrations in this manual are on the basis of information available at the time it was written. The specifications, torque values,

pressures of operation, measurements, adjustments, illustrations, and other items can

change at any time. These changes can affect the service of the given product.

For the complete and most current information, contact:

Hogg & Davis, Inc

P.O. Box 405 / 3800 Eagle Loop

Odell, OR 97044-0405

541-354-1001

541-354-1080 Fax

For most recent manual

version please visit:

www.hoggdavis.com

ver. 2.0

ODP 40

4,000 Lb Drum Puller

Table of Contents

Table of Contents ............................................................................................................ - 2 -

Product Warnings............................................................................................................ - 3 -

General Specifications .................................................................................................... - 5 -

Setup on the Job .............................................................................................................. - 8 -

Setup of the unit .......................................................................................................... - 8 -

Position of unit ........................................................................................................ - 8 -

Jack Stands / Outriggers.......................................................................................... - 8 -

Tie Down/ Brake/ Chock ........................................................................................ - 8 -

Rope Payout Procedure (Free Wheel)........................................................................... - 12 -

Pulling Control .............................................................................................................. - 12 -

Pulling Control .......................................................................................................... - 13 -

Level wind ................................................................................................................ - 14 -

LUBRICATION AND MAINTENANCE ................................................................... - 15 -

Drawbar inspection ................................................................................................... - 16 -

15-15 Warranty ............................................................................................................. - 17 -

Parts and other manufacturer manuals .......................................................................... - 18 -

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ODP 40

4,000 Lb Drum Puller

Product Warnings

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ODP 40

4,000 Lb Drum Puller

These warning labels and others like it are

Placed in critical areas of the machine. The

Warnings are to be read and fully

Understood prior to operation of the unit.

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ODP 40

4,000 Lb Drum Puller

General Specifications

This unit is designed to install overhead cable/conductor.

 Single Reel Puller  4000 lbs Maximum Line Pull  72” X 56” Maximum Reel Diameter  6,000 lb Maximum Reel Capacity  Manual Jack stands (2) Rear – (1) Tongue  Hydraulic Jack stands (optional)  Maximum Line Speed 0-4 mph

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ODP 40

4,000 Lb Drum Puller

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ODP 40

2 5 4

4,000 Lb Drum Puller

Operating Instructions

All persons operating this machine must read and understand this manual as well as the operating, danger, and warning decals placed on the machine. Failure to read and understand these items subjects the operator and others to DEATH or SERIOUS INJURY.

Operators shall make themselves familiar with the placement of the following operating and safety features of the machine.

1. Grounding Lugs and their placement on Machine

2. Take Up / Pay-Out Control

3. Engine Controls and Gauges

4. Tie Down Locations

5. Manual Jack stands (standard)

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ODP 40

4,000 Lb Drum Puller

Setup on the Job

Setup of the unit

Position of unit

Position the trailer with the centerline of the trailers inline with the pull. Place the unit at a minimum of two times the height of the first block.

Jack Stands / Outriggers

Actuate the rear outriggers to stabilize the trailer. Attempt to level the trailer as much as possible. The outriggers have the ability to raise the tires from the ground, but as a rule they should be used to stabilize the load across all contact points on the ground, i.e. Jack stands, tires, front tongue jack stand.

Tie Down/ Brake/ Chock

Chock all wheels and set brakes (if applicable). It should be noted that a fully loaded trailer may exceed the tension desired during the pull. As the pull progresses, the weight of the trailer may increase or decrease, therefore proper securing procedures should be followed during operation. This unit is equipped with tie – down eyes for staking to the ground and it is recommended that the unit stay secured to the tow vehicle whenever possible.

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ODP 40

4,000 Lb Drum Puller

LOADING INSTRUCTIONS

1. Position trailer so that forklift or crane can be easily positioned.

2. Position reel drive pin assembly so that the lifting eye and removable pin are in the top position and apply brake.

3. Remove retaining pin from both the reel drive pin assembly and the dumb end of the mandrel shaft pocket.

4. Remove entire shaft and drive pin assembly by lifting up.

5. Remove Nylatron bearing from dumb end of mandrel shaft.

6. Remove locking collar / lifting assembly and centering cone.

7. Insert mandrel shaft in the reel all the way to the drive pin assembly, being careful to insert the pins completely.

8. Install centering cone (if needed) and locking collar / lifting assembly. Be sure to set reel tight against drive pin assembly.

9. Replace Nylatron bearing onto dumb end of mandrel shaft.

10. Lift reel with forklift or crane making sure that the drive pin assembly has the lifting eye on top for proper fit.

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ODP 40

4,000 Lb Drum Puller

11. Insert reel into the stand by indexing drive pin assembly from above and lower into place.

12. Insert retaining pins into both the drive pin assembly and the dumb end of the shaft pocket.

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ODP 40

4,000 Lb Drum Puller

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ODP 40

4,000 Lb Drum Puller

Rope Payout Procedure (Free Wheel)

When beginning the rope payout feature, be sure that the engine is turned off. Ensure that all tension is removed from the pulling rope before attempting to remove drive pin.

Adjust reel brake to provide tension to the reel of rope. Remove the drive pin from the sprocket drive and place in the provided storage sleeve. Begin to pull rope through the blocks while continuing to adjust the over spin brake. When the rope install is completed, insert the drive pin the sprocket drive. Manual rotation of the rope reel may be needed to properly install drive pin.

Refer to the performance chart for proper hydraulic pressure as it directly relates to conductor tension. This chart is located on

the control panel of the unit.

***These instructions assume that the operator has set the proper drive pin for the reel to be pulled in. All other reels are to be disengaged with the over spin brake fully applied.

Pulling Control

The following instructions explain how to properly set up the unit when it is to be used as a puller and have a pulling rope with NO TENSION. DO NOT FOLLOW THESE INSTRUCTIONS WHEN YOU HAVE A ROPE UNDER TENSION!!

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ODP 40

4,000 Lb Drum Puller

1. Apply the brake.

2. Turn the Hydraulic Pressure knob CCW to release

pressure

3. Increase to approximately full throttle.

4. Begin to actuate the joystick to take up.

5. Turn the Hydraulic Pressure Control knob and set to 800

psi.

6. Release the joystick into the neutral position.

7. Wait for confirmation from the tension side of the job for

readiness

8. Release the brake

9. As the rope reel begins to take up, increase the

hydraulic to the maximum line pull desired. As the rope diameter increases on the reel, it might be necessary to adjust the Hydraulic Control Knob to keep the pull moving.

10. Adjust joystick for line speed as also desired.

11. To stop the pull, place control into neutral while

applying the brake.

Pulling Control

The following instructions explain how to properly set up the unit when it is to be used as a puller and have a pulling rope UNDER TENSION. Use of these instructions assumes that all controls are at the same setting when the pulled previously stopped.

1. Begin to slightly actuate the joystick to take up

2. Release the brake

3. Actuate the joystick to take up as desired (if reel does

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not begin to move, slightly increase the Hydraulic Pressure Control until it does.

ODP 40

4,000 Lb Drum Puller

Level wind

This unit is equipped with manual post style level wind. Operator must control during pull as needed for even take up of rope on reel.

IF MACHINE IS TO BE USED FOR FIBRE OPTIC INSTALLATION, REFER TO THE CABLE MANUFACTURER FOR PROPER TENSIONING TECHNIQUES. FAILURE TO CONSULT MANUFACTURER MAY DAMAGE CABLE AND VOID WARRANTY.

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ODP 40

4,000 Lb Drum Puller

LUBRICATION AND MAINTENANCE

This unit has no set PM schedule beyond that of the engine manufacturers suggested maintenance schedule. This unit should be visually inspected prior to each use while repairing any and all discrepancies prior to use.

Items to be inspected prior to use are:

 Drive Chains and sprockets for wear and slack  Pintle eye (excessive wear)  Safety Chains (wear / damage)  All welds and seams  Loose or missing fasteners (bolts, nuts, set screws)  Loose or leaking hydraulic hoses  Damaged or worn hydraulic hoses  Brake calipers (loose fittings, hoses, worn linings)  Brake Pads  Brake rotors  Tires and trailer brakes  Engine and hydraulic system fluid levels.

Lubrication Schedule

 Drive chain and sprockets ( daily )  Reel Shaft Bearings (as needed)  Reel Bearings (as needed)  Engine oil as per manufacturers recommendation  Idler sprocket ( daily )  Axle Bearings (as needed)

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ODP 40

4,000 Lb Drum Puller

Drawbar inspection

 Regularly inspect he drawbar for wear and damage. If

wear exceeds 1/8”, replace the drawbar eye.

 Check all drawbar mounting fasteners for proper torque  Do not modify or add to the product  Do not weld on this product without written permission

from the factory

 Be sure the drawbar size is compatible with the coupling

device on the tow vehicle

 Do not damage the coupling components. Be

particularly careful during coupling and uncoupling

 Inspect the coupling device on the tow vehicle for proper

locking prior to use

 Consult OSHA and DOT regulations and American

Trucking Association guidelines for complete operating procedures.

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ODP 40

4,000 Lb Drum Puller

15-15 Warranty

Hogg and Davis, Inc. warrants its trailers against Hogg and Davis, Inc. warrants it's trailer main defects in material or workmanship for period of 15 frame assemblies (except pintle eyes or other months from the date of shipment from Hogg and towing attachments, spindles and axles)

Davis, Inc. (see General Conditions & Exceptions). against defects in material or workmanship for Hogg and Davis, Inc. will replace, free of charge, a period of 15 years from the date of shipment F.O.B. Hogg and Davis, Inc. factory, such parts or from Hogg and Davis, Inc. (see General parts thereof, that in their judgement have proven Conditions & Exceptions). Hogg and Davis, Inc.

defective. Additionally, Hogg and Davis, Inc. will shall replace or repair, in a manner as it shall pay reasonable and customary labor charges when determine, free of charge, F.O.B. factory, any

defective part is replaced, installed or repaired by parts or parts thereof, that in its judgement a fully authorized Hogg and Davis, Inc. trailer have proven defective. Additionally, Hogg and dealer at his facility. Davis, Inc. will pay reasonable and customary labor charges when defective part is replaces,

Warranty credit will be issued only upon receipt installed or repaired by a fully authorized and inspection of defective parts of at the Hogg and Davis, Inc. trailer dealer at his facility. Hogg and Davis, Inc. factory.

General Conditions & Exceptions

All warranties, options and representations made herein shall apply only provide such equipment shall not have been subject to misuse, negligence or accident and has been operated in accordance with factory approved procedures. This warranty does not obligate Hogg and Davis, Inc. or its authorized dealers to bear the cost of parts obtained from or labor performed by unauthorized sources. Nor does it obligate Hogg and Davis, Inc. or its authorized dealers to bear the cost of transportation of parts or equipment for repair or replacement purposes. This warranty is in lieu of any other warranty, expressed or implied, or any other obligation or liability on the part of Hogg and Davis, Inc and no persons or entity is authorized to make any representation beyond those stated herein.

Hogg and Davis, Inc. shall not be held liable for consequential damage of any kind. Hogg and Davis, Inc. also reserves the right to make changes and improvements in its products without incurring any obligation to install any such charges or improvements upon its products previously manufactured.

The above warranty shall not be misconstrued to mean warranty of tires, clutch, transmission assemblies or customer requested accessory equipment other than the warranty extended by their respective manufactures to Hogg and Davis, Inc. In addition, friction, drive rollers are warranted only to extent of bonding failure. All warranties, options and representations made herein are applicable to the original end-user of the product and are not sellable or transferable in any manner.

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ODP 40

4,000 Lb Drum Puller

Parts and other manufacturer

manuals

The Following drawings are for part identification only. Please reference the unit

V.I.N. number and the corresponding part number when ordering.

The information, specifications, and illustrations in this manual are on the basis of information available at the time it was written. The specifications, torque values,

pressures of operation, measurements, adjustments, illustrations, and other items can

change at any time. These changes can affect the service of the given product.

For the complete and most current information, contact:

Hogg & Davis, Inc

P.O. Box 405 / 3800 Eagle Loop

Odell, OR 97044-0405

541-354-1001

541-354-1080 Fax

www.hoggdavis.com

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