Hofmann geodyna optima Additional Instructions

geodyna optima
Additional instructions Wheel balancer
DISCLAIMER OF WARRANTIES AND LIMITATIONS
OF LIABILITIES
While the authors have taken care in the preparation of this manual, nothing contained herein:
- modifies or alters in any way the standard terms and conditions of the purchase, lease or rental agreement under the terms of which the equipment to which this manual relates was acquired,
- increases in any way the liability to the customer or to third parties.
TO THE READER
While every effort has been made to ensure that the information contained in this manual is correct, complete and up-to date, the right to change any part of this document at any time without prior notice is reserved.
Before installing, maintaining or
operating this unit, please read
this manual carefully, paying extra
attention to the safety warnings
and precautions.
All Information in this manual has been supplied by the producer of the equipment:
Snap-on Equipment GmbH
Geschäftsbereich Hofmann Werkstatt-Technik Postfach 1202 D-64311 Pfungstadt Tel. +49 6157 12-482 Fax +49 6157 12-484 E-mail: service @hofmann-ge.com Internet www.hofmann-ge.com
geodyna optima Operator’s Manual
1
Contents
1.0 Safety ........................................................................................................................ 6
1.1 Typographic style ....................................................................................................... 6
1.2 Scope of application.................................................................................................. 6
1.3 General safety rules ................................................................................................... 7
1.4 Description of function ............................................................................................... 8
1.4.1 Switching operating modes ....................................................................................... 9
1.4.2 TDI Tread Depth Indication ...................................................................................... 10
1.4.3 Print functions .......................................................................................................... 10
8.0 Layout ..................................................................................................................... 12
9.1 Balancing ................................................................................................................ 10
9.1.1 Wheel measuring run in Optima Mode ..................................................................... 12
9.2 Optima Entry Screen ............................................................................................... 13
9.2.1 Warning Messages in Optima Entry screen.............................................................. 14
9.3 Optima Diagnosis ................................................................................................... 16
9.4 Optima Matching ..................................................................................................... 17
9.4.1 Geometric Matching ................................................................................................ 17
9.4.2 Geometric matching with only the rim ....................................................................... 18
9.5 Rim Only Diagnosis ................................................................................................. 18
9.6 Behind-the-spokes placement ................................................................................. 19
9.7 Advanced Spoke Detection ..................................................................................... 19
9.8 Optima Parameters ................................................................................................. 20
9.9 Print Report ............................................................................................................. 21
10.0 Changing modes of operation ................................................................................. 22
11.0 Optional functions .................................................................................................... 23
11.1 OPTI LINE mode ..................................................................................................... 24
11.1.1 PULL calibration ...................................................................................................... 30
12.0 Error codes ............................................................................................................. 31
13.0 Optimisation / Weight minimisation .......................................................................... 47
14.0 Readjustment by the operator .................................................................................. 47
15.0 Maintenance ............................................................................................................ 48
15.1 Laser scanners seating glass cleaning .................................................................... 48
16.0 Technical data ......................................................................................................... 49
17.0 Accessories ........................................................................................................... 50
17.1 Printer ..................................................................................................................... 50
17.2 Wheel elevator ......................................................................................................... 50
17.3 Trolley for Flanges ................................................................................................... 50
17.4 Perforated flanges for screw stud............................................................................. 50
17.5 SCA Flange............................................................................................................. 50
17.6 Tapered ring ............................................................................................................ 51
17.7 Wheel weight removal tool ....................................................................................... 51
18.0 Printer Installation Instructions (optional) ................................................................... 52
1.0 Safety
All safety information relative to the unit is described in the Safety Manual (fig. 1-1) supplied alongside this operator’s manual.
The safety precautions must be completely understood and observed by every operator. We recommend keeping a copy of the Safety Manual next to the unit within easy reach of the operator.
This manual contains notes and specific warnings for dangerous situations that can occur during the procedures described.
1-1
1.1 Typographic style
This manual contains specific styles of text that suggest the relative operating modes:
Note: provides a suggestion or an explanation.
WARNING: NON-OBSERVANCE CAN CAUSE
DAMAGES TO THE UNIT OR TO OBJECTS CONNECTED TO IT.
WARNING: NON-OBSERVANCE CAN CAUSE INJURY (ALSO SERIOUS) TO THE OPERATOR OR OTHER PEOPLE.
Dotted list:
Indicates an action or sequence of actions that the operator must carry out in the order set out.
1.2 Scope of application
The geodyna 6800 optima balancer is identical to the geodyna 6800 basic model apart from three laser scanners for the automatic detection of the wheel data and the absence of the right detecting arm.
Note: the following additional operating
instructions integrate, but do not replace, the geodyna 6800 basic manual and the supplement for wheel balancers with Power Clamp device, to which reference must be made for all instructions, operations, notes and warnings. This manual refers to them when required.
1
1.2-1
geodyna 6800 optima model (figure 1.2-1)
1 Pedal to operate the Power Clamp and the main
shaft lock.
3
Safety & function
1.3 General safety rules
Only properly trained personnel shall be allowed to operate the geodyna 6800 optima balancer.
The machine must be used exclusively for the scope of application by following the operating indications container in the manual.
Unauthorised changes and modifications to the machine relieve the manufacturer from any liability for damages and injuries that might result there from.
On no account should safety features be removed or made inoperative. In general any work on the electrical
1
1.2-1
system, during installation or power supply modifications, must be carried out by a qualified electrician in line with relevant national standards and the regulations of the local power station.
Note: Remove jumper X46 prior to insulation
resistances tests (500 V DC) and high voltage tests (1000 V AC), in line with EN 60204-1 (see electrical diagram).
It should be noted that working with technical equipment may always involve an unforeseeable acceptable risk. Therefore the operator should eliminate such dangers by operating the machine with care. The following points should be observed: use the machine only as a technical work tool for its specified scope of application only; always use original accessories, approved by the manufacturer, in perfect condition and suitable for the type of work to be carried out; follow the instructions, notes and technical data of the machine manufacturer and the manufacturer of the wheels to be balanced; wear suitable protective clothing and accessories (e.g. goggles, safety shoes, etc.); avoid eye contact with the laser scanners; do not knock or camper the laser scanners; carry out a regular cleaning of the laser scanners glass; do not rest on the wheel guard whilst the laser scanner is in operation.
In case of calibration defects there is an internal diagnostic that prompts contacting service.
geodyna optima Operator’s Manual
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1.4 Description of function
The wheel data detection is carried out automatically and with no contact by 3 laser scanners, with integrated CCD. The 6800 optima balancer calculates the co-ordinates of the optimal positions for the application of balancing counter-weights.
The geodyna 6800 optima balancer can be used to determine geometric information relative to rim deformations (deviations of the axis in respect of its rotation axis, commonly referred to as RUNOUT); to determine geometric information relative to tire deformations (deviations of the axis in respect of its rotation axis). This information is useful for an accurate diagnosis of the wheel behaviour as well as providing the operator with useful indications to minimise the effects of these deformations.
The geodyna 6800 optima balancer is able to automatically determine the unbalance of the rim or of the wheel in respect of its rotation centre. At the end of the measuring run the control software carries out a matching, that consists in corresponding the top part of the tire with the bottom part of the rim. The balancer analyses the overall state of the wheel and prompts for any repairs required.
1.4-1
The geodyna 6800 optima balancer carries out two types of runout:
1) radial (on the radius);
2) lateral (on the lateral shift).
The geodyna optima balancer also has the TDI (Tread Depth Indication) system, which provides a general
indication of tread wear. This function is only active in OPTIMA mode.
The geodyna 6800 optima balancer can operate in three distinct modes:
a) MANUAL b) PROFILING c) OPTIMA
MANUAL
The machine guarantees the basic functions, suggesting the position and value of the weights to apply to the rim. The use is similar to the standard models; balancers fitted only with the left detecting device. The MANUAL mode is activated through the functions menu.
PROFILING
This mode is identifiable on the monitor with the symbol displayed in fig. 1.4-1 detail 1. The control software automatically acquires the wheel dimensions during the measuring run. During the normal measurement cycle the laser scanner automatically sample the rim shape (internal and external). The machine optically
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Safety & function
suggests the exact application point of the weight on the rim through the laser beam (laser pointer).
LASER POINTER: even if inactive, the Laser Pointer function is present on the optima balancer. The machine is set in geodata arm mode as default. The Laser Pointer mode can be activated by contacting service. For the use of the geodata arm refer to the instructions contained in the geodyna 6800 basic manual.
OPTIMA
Identifiable on the monitor with the symbol displayed in fig. 1.4-2 detail 1. In this mode the balancer, as well as the profiling, carries out the automatic diagnosis of the runout and the reading for the TDI function.
1.4-2
1.4-3
Control of the rim only: in OPTIMA mode, clamping only the rim on the balancer, the laser scanner detects the absence of the tire. In this condition, the rear laser analyses the runout on the bead recess in the internal part of the rim and will prompt to automatically proceed with the matching.
1.4.1 Switching operating modes
(fig. 1.4-3) The balancer can be set so that it presents the desired mode of operation at power-on.
Set the desired value in the functions menu:
0 - MANUAL; 1 - PROFILING; 2 - OPTIMA.
Keep the F6 key pressed to switch from Profiling to
Optima and vice versa.
Note: refer to the geodyna 6800 basic manual
for the navigation procedure through the function menus and personal data entry modalities.
geodyna optima Operator’s Manual
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1.4.2 TDI Tread Depth Indication
When run in OPTIMA mode, the machine always automatically detects the depth of the tread groove at the centre of the tire and over its whole circumference.
According to the mean value detected and the limit
a
b c
1.4.2-1
value set, the program displays one of the following Tread Groove indications on screen (Fig. 1.4.2-1): a) GREEN icon = higher than limit set. b) YELLOW icon = close to limit. c) RED icon = below limit set.
Note: The information provided for the operator is
intended as a guideline only. The TDI function is designed to alert the operator to the need for a closer examination of wear on the tread.
The operator can set the tread depth limit value for which wear information will appear on screen. To change the limit value go to the “Optima Operating Parameters” menu (Section 9.7).
1.4.3 Print functions
The FUNCTION screen page includes three print settings items:
Printing. Field for switching the printer On/Off. Set to On to enable printing. Set to Off to disable printing.
Paper size. Field for selecting the print format. Activate the format which matches the paper size used, A4 or Letter.
Printer type. Field for selecting the type of connection to the machine PC.
- 0 activates the connection via parallel port.
- 1 activates the connection via USB port.
- 2 sets the machine up for a special connection, reserved for technicians.
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Installation & operation
2.0 Installation
See geodyna 6800 basic model instructions.
3.0 Electrical connection
See geodyna 6800 basic model instructions.
4.0 Controls and displays
See geodyna 6800 basic model instructions.
5.0 Starting the machine
See geodyna 6800 basic model instructions.
6.0 Clamping the wheel
See geodyna 6800 basic model instructions and the supplement for wheel balancers with Power Clamp device.
7.0 Entry of wheel type, balancing mode and wheel size
In Profiling and Optima mode the wheel data entry is automatic (see later instructions). For Manual mode functioning see geodyna 6800 basic model instructions.
geodyna optima Operator’s Manual
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8.0 Layout
The geodyna optima balancer is fitted with a laser scanner (fig. 8-1, details 1, 2 and 3) for the automatic measurement of the wheel data.
The internal laser scanner (detail 1) carries out the following measurements:
a) detects the internal profile of the rim to identify the
optimum position of the weight to apply on the left part or internal part of the rim;
b) calculates the distance and diameter of the rim; c) detects the left outer radial and lateral runout; d) detects the number and position of any spokes.
The laser scanner integrated on the wheel protection
2
1
8-1
3
guard (detail 2), carries out the following measurements:
a) automatically calculates the best point for the
application of the weight on the external part of the rim;
b) detects the right lateral and radial runout; c) detects the width of the rim.
The rear laser scanner (detail 3) carries out the following measurements:
a) detects the tread runout, or the runout of only the
rim on the bead recess.
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9.1-1
Operational Selections
9.0 Optima BALANCING
The geodyna optima balancer is fitted with 3 laser scanners with integrated CCD that guarantee an accurate detection of the characteristics of any type of wheel. The laser scanners carry out a series of geometric measurements on the rim, the tread, the flange and the profile of the rim and of the whole wheel with a single measuring run of a few seconds. The measurements detected are then interpreted by the integrated pc that provides detailed comparative evidence with a geometric comparison aimed at improving the wheel efficiency and can print an exhaustive diagnostic report.
Note: the following instructions describe the
specific functions of the geodyna 6800 optima wheel balancer in OPTIMA mode. For operations different from the ones described refer to the manual for the geodyna 6800 basic model.
9.1-1a
F1 F1
9.1-2 9.1-3
9.1-4
9.1 Balancing
The balancer displays the start screen at power-on (see geodyna 6800 basic model generic instructions). The screen in fig. 9.1-1 appears automatically on the monitor after clamping the wheel or by pressing F4 from the start screen. Keep the F6 key pressed to select the Optima or the Profiling mode (fig. 9.1-4).
Note: If the Laser Pointer mode was activated
instead of the geodata system, the balancing screen page appears as shown in fig. 9.1-1a.
Note: With the Laser Pointer mode switched on,
the image is a true representation of the actual location of the adhesive weights. A larger rim cross-section shows the weights suggested (yellow) or possible alternatives (grey) in the 6 o-clock zone, precisely where the laser beam indicates they should be applied.
F1: to access the rim nominal dimensions screen. With ALU mode selected, when the geodata arm is removed, key F1 changes icon (fig. 9.1-2), allowing relocation of the weight in a different position to the one suggested. In contrast, with Laser Pointer mode active the key appears split in two (fig. 9.1-3): hold down the lower part of the key and turn the wheel manually to vary the position of the weight indicated by the pointer. In both cases, changing the position varies the value of the weight. Changing position is possible on both wheel planes. When you change the position of the weight on one side of the wheel the value of the weight on the opposite plane turns red to indicate the change of value and/or angular position.
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geodyna optima Operator’s Manual
9.1-5
Note: The change in the position of the weight
is saved by the machine, then automatically suggested for all subsequent wheels with the same dimensions. The selection is deleted when the machine is switched off.
F2: the top part of the key is described in the geodyna 6800 basic model instructions. The bottom part of the key changes the weights application mode. The normal mode is accessed by pressing the key for longer (clip balance weights).
F2
F3
F4
Note: The possible application of the weights in
ways other than that suggested by the machine is indicated by the grey weights in the positions compatible with the rim configuration detected.
Note: The change in the weight application mode
is then automatically suggested for all wheels with the same dimensions, until the machine is switched off.
F3: The upper part of the key is described in the geodyna 6800 basic model manual. Use the lower part of the key to select the Vehicle Type to be operated on. There are three vehicle types selectable (fig. 9.1-5): CAR, SUV, TRUCK, with runout limits suitable for the class of vehicle set for each. The limit values assigned separately to each Vehicle Type are:
- First harmonic Wheel radial Runout,
- Peak to Peak Wheel radial Runout and
- Tread Depth.
The values can be changed individually and saved by the user in the "OPTIMA PARAMETERS" menu.
9.1-6
F5
F5
9.1-7
F4: prints the diagnostic report (the printer must be active). Pressed again it interrupts the current print (in this case the key will be blocked).
F5: activates the mode on the spokes. For a correct detection the spokes on the rim must be equidistant, of a regular shape and of a minimum number of 3 and maximum number of 12. If the number of spokes has been detected correctly, a check mark will appear on the relative key (fig. 9.1-6). If the spokes cannot be detected, the pictorial as shown in Fig 9.1-7 is displayed. Pressing F5 will display the values of the two separate weights to apply on the wheel. Therefore it will not be necessary to introduce the reference spoke location data as it has already been detected by the control software. Proceed directly with the application of the wheel weights. To exit the Spoke mode, press F5 once again or remove the wheel.
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F6
Operational Selections
If the laser scanners have not been able to detect the spokes or estimate their location, even if the type of wheel has been correctly identified, activate the Advanced Spoke Detection function (Section 10.1) in the OPTIMA PARAMETERS screen and repeat the wheel run. In any event, the data with the number of spokes and their position can be nevertheless introduced manually Proceed as follows:
Keep F5 pressed and contemporaneously manually
rotate the wheel.
Release F5 when the correct number of spokes is
displayed on the monitor.
Manually rotate the wheel in order to align one of the
spokes at 12 o’clock.
Press F5, the control software carries out the
calculation and displays the two weight values, appropriately divided.
Fit the weights to the wheel, behind the spokes, as
shown on the monitor.
F6: keeping it pressed changes the mode from Profiling to Optima. Pressed briefly it accesses the OPTIMA ENTRY Screen.
9.1.1 Wheel measuring run in OPTIMA Mode
Lower the covering guard. If the automatic measuring
run function has not been activated, press the START key: the balancer carries out the wheel measuring run piloted by the laser scanners. They detect the rim profile; measure the wheel runout; the internal rim lateral and radial and the external rim lateral and radial.
At the end of the wheel measuring run the balancer displays any unbalance on the wheel and signals the points to fit the weights, unless the RUNOUT limits have not been exceeded, in this case the balancer automatically suggests the OPTIMA ENTRY procedure.
Press F1 to display the wheel (rim + tire) size data detected with the wheel measuring run.
12
Press F2 to alternate the characteristics of the weights (ALU or adhesive): the balancer will automatically recalculate the value and position of the corresponding weights.
The wheel measuring run may have detected the number of spokes: in this case press F5 to determine the position of the hidden weights.
geodyna optima Operator’s Manual
gh
9.2 OPTIMA ENTRY Screen
(fig. 9.2-0) Press F6 in the balancing screen to access. The control software automatically displays this screen
a b c e
f
whenever, at the end of the wheel measuring run, the
i
measuring values exceed the preset limits.
d
The overall wheel (rim + tire) measuring run is displayed. To move the cursor on the wheel graph, rotate the wheel
k
by hand in both directions. All of the OPTIMA ENTRY screens show the first harmonic Peak index (1, fig. 9.2-1), which facilitates advanced diagnosis of the rim or the wheel. The unbalance data is shown under the graph (first runout
9.2-0
harmonic). The automatic Position Brake fitted on the machine will be activated when the peak position is manually brought to the 12 o'clock point. The Position Brake function can be temporarily disabled in two ways:
- In the BALANCING or OPTIMA ENTRY screens press the STOP key once to disable, press it a second time to re-enable the function.
- The brake is not activated if the "Rim Cleaning Position Brake Control" function has been activated in the FUNCTIONS menu.
1
9.2-1
a) Wheel radial runout. b) Rim radial runout (if measured). c) Rim lateral runout (if measured). d) Runout proportion due to rim or tire. e) Equivalent static unbalance estimate given by the
runout at 100 km/h.
f) Describes the performance improvement if the
geometric matching is applied.
g) Runout value at the position the graph cursor is
in, which corresponds to the wheel at 12 o’clock.
h) Peak to peak (p-p) graph; the peak to peak value
is the difference between the maximum and
minimum value. i) Preset threshold on the wheel runout. k) Warning of defective rim and/or tire. The software
prompts the operator to check for rim or tire
defects, suggesting matching or automatically
showing the screen for the appropriate corrective
action, where necessary.
If defects are found, box “j” may display from one to
9.2-2
three Warning Messages (Section 9.2.1). Each message may indicate two levels of seriousness, as follows: For measurements above the limit value, a Problem indication is displayed. For measurements straddling the limit value, the Possible Problem indication is displayed.
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9.2-2
Operational Selections
If no problems are found with the wheel, tire or rim, the OPTIMA ENTRY screen page shows “OK” (Fig.
9.2-2).
The appearance of the messages is linked to the limit values set, which the operator can change using the OPTIMA PARAMETERS menu (Section 9.6).
(fig. 9.2-3)
F1: restarts an interrupted matching procedure.
F2: displays the screen for the advanced rim diagnosis
(see “OPTIMA DIAGNOSIS” section).
F3: access the preset work parameters in Optima mode (see “OPTIMA PARAMETERS” section).
F4: print (if printer is available) or interrupts the current print (in this case the key is blocked).
F5: opens the "OPTIMA MATCHING" screen.
F1 F2 F3 F4 F5
9.2-3
9.2.1-1 9.2.1-2
9.2.1 Warning Messages in OPTIMA ENTRY screen
Wheel assembly problems messages appear when:
1) wheel peak-to-peak runout is high or
2) wheel 1-harmonic runout is high and the
proportion of runout between rim and tire is close to 50 per cent.
Alert Message (Fig. 9.2.1-1):
If no matching is recommended: High runout on wheel, but no possibility of improving by matching. Check rim and tire for defects. If matching is recommended: High runout on wheel. Geometric matching is recommended.
Warning Message (Fig. 9.2.1-2):
Possible issue with wheel, but no possibility of improving by matching. Check rim and tire for defects. If matching is recommended: Potential problem on the wheel. Check rim and tire for defects.
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geodyna optima Operator’s Manual
Rim problems messages appear when:
1) rim radial runout is high or
2) rim lateral runout is high or
3) wheel 1-harmonic runout is high and the proportion of runout between rim and tire is greater than 60 per cent (high rim 1-harmonic runout).
Alert Message
If no matching is recommended: High runout on rim, but no possibility of improving by matching. Check rim for defects. If matching is recommended: High runout on rim. Geometric matching is recommended.
Warning Message
Possible issue with rim, but no possibility of improving by matching. Check rim for defects. If matching is recommended: Potential problem on the rim. Check rim for defects.
Tire problems messages appear when:
1) wheel 1-harmonic runout is high and the proportion of runout between rim and tire is less then 40 per cent (low rim 1-harmonic runout)
Alert Message
If no matching is recommended: High runout on tire, but no possibility of improving by matching. Check tire for defects. If matching recommended: High runout on tire. Geometric matching is recommended.
Warning Message
Possible issue with tire, but no possibility of improving by matching. Check tire for defects. If matching is recommended: Potential problem on the tire. Check tire for defects.
The last line of the warning box is: Press HELP for more information. Press ESC to return to balancing screen.
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Operational Selections
9.3 Optima Diagnosis
Advanced diagnostics data
(fig. 9.3-1) The top graph shows the wheel runout. The lower graph shows the rim radial runout.
F3: to change from this screen to the following one (see
“Rim radial and lateral runout” section).
Rim radial and lateral runout
(fig. 9.3-2)
The screen page shows the rim radial and lateral runout graphs.
9.3-1
9.3-2
F3: to change from this screen to the previous one.
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geodyna optima Operator’s Manual
9.4 OPTIMA MATCHING
There are two ways to access the Matching procedure:
1) Manually,
• Press F5 in the "OPTIMA ENTRY" screen (fig. 9.4-1) to go to the "Optima Matching" screen (fig. 9.4-2).
• From "OPTIMA MATCHING" continue by pressing
- F2 Continues the interrupted Matching.
- F5 Matching from complete wheel.
- F6 Matching from rim only.
9.4-1
9.4-2
9.4.1-1
2) Automatically, by observing the following conditions:
• RIM ONLY function OFF ("0" for RIM ONLY item in "OPTIMA PARAMETER" screen).
• Perform the rim only run.
9.4.1 Geometric Matching
(fig. 9.4-2) At the end of the wheel measuring run the balancer may prompt carrying out a geometric matching (F5 key highlighted in the “Optima Matching” screen), whose diagnosis can provide a substantial improvement to the wheel performance. To start the geometric matching procedure proceed as follows:
Press F5 on the “Optima Matching” screen to start
the procedure. The control software prompts to position the wheel valve at 12 o’clock (fig. 9.4.1-1).
Press F6 to confirm the operation.
Mark the tire in the position suggested by the control
software (fig. 9.4.1-2) and press F6 to confirm. The control software suggests moving the tire to the tire changer in order to align the mark on the tire with the wheel valve (fig. 9.4.1-3).
After the tire changer, clamp the wheel on the balancer
and confirm with F6. The control software prompts to carry out a checking cycle. (Press F4 to carry out a checking cycle of the runout directly).
Lower the wheel guard and press START: the
balancer will start the checking cycle.
9.4.1-2
9.4.1-3
At the end of the checking cycle the control software will suggest the new value of the weights and their location on the rim.
During the geometric matching procedure you can return step by step to the previous screens by pressing F5. Pressing F1 displays the balancing screen; press the ESC or STOP keys to return to the “Optima Matching” screen; from this last press F1 to continue the previously interrupted geometric matching procedure.
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