Hoffman CONCEPT CDSC24268LG Instruction Manual

For Variable Depth Disconnect Devices

And For Flexible Cable Disconnect Devices

In Hoffman Bulletin CWY (painted steel)

Or Hoffman Bulletin CWSD (stainless steel)

CONCEPT

®

Wall Mounted Disconnect Enclosures

87568832

Rev. B 113357 P/N 64323101 2005 Hoffman Enclosures Inc.

®

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2 87568832

WARNING

The functions, fits, and clearances of the installation described hereon are calculated from information supplied by the manufac­tures of the equipment to be installed. Be certain to check the function, fits, and clearances of all equipment both before and after
installation to assure that it operates properly and safely and meets all applicable codes, standards, and regulations.

In the event the completed installation does not function properly or fails to meet any such codes, standards, or regulations, do
not attempt to make alterations or operate the equipment. Report such facts immediately to:

Customer Service Dept.

Hoffman Enclosures Inc.

900 Ehlen Drive

Anoka, Minnesota 55303−7505 U.S.A.

(612) 421−2240

NOTICE

To maintain the environmental rating of this enclosure: install in any opening, only listed or recognized dis­connect devices, external mounting feet, or conduit hubs that have the same environmental rating as the
enclosure. Install in compliance with the installation instructions of the device.

Installation Instruction Index

Brand of Disconnect

Type

Variable Depth

Flexible Cable

See Pages

INSTALLATION STEPS
Step 1 − Drill mounting holes in panel for specific disconnect device being installed. See installation instruction

index above for appropriate panel drilling instructions. Additional holes may be required when using fused
switches. See disconnect manufacturers instructions.

Step 2 − Install operating handle on enclosure flange in holes provided. Follow disconnect manufacturers instruc-
tions.

Step 3 − Install disconnect device on panel. Follow disconnect manufacturers instructions for installation and ad-
justment.

Step 4 − Hoffman CONCEPT® disconnect enclosures have door hardware already installed on inside of the enclo-
sure door. See figure 2 to install CONCEPT® padlocking door handle on the outside of the door. Install interlock
bracket on end of latch rod. See figure 1. Adjust interlock bracket (see figure 1) up or down, if necessary, to en­sure that disconnect operating handle can be moved to “ON” position only when door is fully latched. Be certain
door cannot be opened with handle in “ON” position (without defeating interlock on disconnect handle).

Interlock Bracket

Figure 1

6,7

16,17

Variable Depth

Variable Depth
Variable Depth
Flexible Cable
Flexible Cable

Flexible Cable

4,5

8,9
10,11
12,13
14,15

18,19

Allen−Bradley 1494V
Cutler−Hammer C361/C371
General Electric STDA
Square D 9422
Cutler−Hammer C371 Flex Shaft
General Electric SCH
Siemens I−T−E Max Flex
Square D 9422

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PADLOCKING HANDLE INSTALLATION

(handle provided with enclosure)

INSTALLATION STEPS
Step 1 − Remove M6 screw fastening insert to latch assembly.

Step 2 − Remove latch, insert, o−ring, and wave washer from latch housing. Apply superlube (p/n 99411823) to

handle and latch in the locations shown.

Step 3 − Assemble handle to latch housing as shown in figure 2.

Step 4 − Re−install M6 screw to handle nose and torque to 38 in−lbs (4.3 Nm).

DISCONNECT PADLOCKING HANDLE OPERATION

The disconnect padlocking handle (patent no. 5664448) provided with this enclosure incorporates an integral tool−
to−open security feature.

 To gain access to the enclosure, the screwdriver slot must be turned and held 90° counter−clockwise.
 While holding the screwdriver slot, the handle may be turned clockwise, thus opening the enclosure

door.

 To close the door, push door to the closed position and turn handle counter−clockwise to latch. The

screwdriver slot will automatically reset.

 Installation of a padlock will prevent the screwdriver slot from turning, therefore preventing entry to the

enclosure.

 To install padlock, push button upward on bottom of handle to allow the padlock shaft to pass through

the handle as shown in figure 2.

Door

Handle

Apply
Superlube

O−Ring

Wave
Washer

Latch

M6 Screw

Apply
Superlube

When correctly assembled,
notch in rack should push
against housing flange
when latch is in closed
position.

M6 Screw

Door

Figure 2

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4 87568832

CONCEPT® Wall−Mounted Disconnect Enclosures

Installation Instructions for Allen−Bradley 1494V (variable depth) Disconnects

Figure 3

* E=4.75 for 8.00” Deep
E=11.62 for 12.00” Deep

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CONCEPT®Wall−Mounted Disconnect Enclosures

Installation Instructions for Allen−Bradley 1494V (variable depth) Disconnects

TABLE 1

Sub−Panel Drilling

Allen−Bradley Bulletin

1494V Disconnect or

operator for Circuit

Breaker

Enclosure Depth

8.00

12.00

H

H

J K L M N P Q R Hole Size

*1494V−DS30

(30 AMP)

*1494V−DS60

(60 AMP)

2.01 8.88 1.97 2.42 4.33 3.94 1.42 − − − − − − − − −

.

159∅

10−32 UNF

*1494V−DS100

(100A./series B)

Do Not

Install

8.88 1.97 2.42 4.33 3.94 1.42 − − − − − − − − −

.159∅

10−32 UNF

*1494V−DS200

(200 A./series B)

Do Not

Install

7.76 2.36 2.80 4.92 4.72 1.69 − − − − − − − − −

.201∅

1/4−20 UNC

1494V−M40 for 15−150

AMP West.

4.10 10.98 1.38 1.08 4.50 1.38 1.08 − − − − − − − − −

.136∅

8−32 UNF

1494V−M50 for 15−150

AMP West.

Do Not

Install

11. 54 1.38 1.25 7.25 1.38 1.25 .69 2.03 10.62

.201∅

1/4−20 UNC

1494V−M60 for 70−400

AMP West.

Do Not

Install

10.48 1.72 1.78 8.44 1.72 1.78 .86 1.16 10.75

.201∅

1/4−20 UNC

* See A−B Instructions For Locating Fuse Blocks.

NOTE: Allen−Bradley variable depth disconnects are provided with connecting rods that must be cut to length to fit
the enclosure depth (from flange surface to subpanel surface). See table 2 and Allen−Bradley instructions.

TABLE 2

Bulletin Hoffman Disconnect Enclosure Description

Enclosure Depth

C

Allen−Bradley

D (1)

CWY

CONCEPT® Wall Mounted Disconnect

8.00 6.88

CWY

CWSD

CONCEPT Wall Mounted Disconnect

Enclosure

12.00 10.88

1) This enclosure depth dimension is used to calculate the length of Allen−Bradley connecting rod(s).

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6 87568832

CONCEPT® Wall−Mounted Disconnect Enclosures

Installation Instructions for Cutler−Hammer C361 and C371

Disconnects with Variable Depth Operating Mechanisms

* E=4.75 for 8.00” Deep
E=11.62 for 12.00” Deep

Figure 3

Hole Pattern For Disconnect Switch Size

C361NC/C361SC 30 AMP

C361ND/C361SD 60 AMP

C361NE/C361SE 100 AMP

C361NF/C361SF 200 AMP

Hole Pattern For Circuit Breaker Frame Size

HMCP, FS, FH, EHD FDB, FD, HFD 150 AMP

HMCP, JS, JH, JL, JD, JDB, HJD, JDC 250 AMP

HMCP, HK, KS, KD, DK, KDB, HKD 400 AMP

LH, LS, LC 600 AMP

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CONCEPT® Wall−Mounted Disconnect Enclosures

Installation Instructions for Cutler−Hammer C361 and C371

Disconnects with Variable Depth Operating Mechanisms

TABLE 1

Sub−Panel Drilling

Circuit Breaker or

Disconnect Switch

Frame

Size

H

8” DeepH12” Deep

J K L M N P Hole Size

C361NC (30A) − − − 2.28 9.16 2.47 4.00 7.13 − − − − − − − − −

10−32 UNF

C361SC (30A) − − − 2.28 9.16 2.47 4.00 9.75 − − − − − − − − −

10−32 UNF

C361ND (60A) − − − 2.28 9.16 2.47 4.00 7.13 − − − − − − − − − 10−32 UNF

C361SD (60A) − − − 2.28 9.16 2.47 4.00 9.75 − − − − − − − − − 10−32 UNF

C361NE (100A) − − − 2.09 8.97 2.34 5.50 7.13 − − − − − − − − − 10−32 UNF

C361SE (100A) − − − 2.09 8.97 2.34 5.50 11 .88 − − − − − − − − − 10−32 UNF

C361NF (200A) − − −

Do Not

7.38 .81 8.50 15.50 − − − − − − − − −

5/16−18

UNC

C361SF (200A) − − −

Do Not

Install

7.38 .81 8.50 15.50 − − − − − − − − −

5/16−18

UNC

HMCP, FS, FH, EHD,

FDB, FD, HFD

150A 4.50 11.38 2.62 4.50 1.38 − − − − − − − − − 8−32 UNF

JS, JH, JL 250A 11.34 3.13 7.25 1.38 .31 6.95 2.75

10−32 UNF

HMCP 250A 11. 34 3.13 7.25 1.38 .31 6.95 2.75 1/4−20 UNC

KH, KS, DK, KDB, KD,

HKD, KDC

400A

Do Not

Install

10.91 2.96 8.44 1.72 .31 6.95 3.18 1/4−20 UNC

HMCP 400A 10.91 2.96 8.44 1.72 .31 6.95 4.00 1/4−20 UNC

LH, LS, LC 600A 9.01 3.88 9.53 2.75 .23 10.05 4.32 1/4−20 UNC

NOTE: Cutler−Hammer variable depth disconnects are provided with connecting rods that must be cut to length to
fit the enclosure depth (from flange surface to subpanel surface). See table 2 and Cutler−Hammer instructions.

TABLE 2

Bulletin Hoffman Disconnect Enclosure Description

Enclosure Depth

C

Cutler−Hammer

D (1)

CWY

CONCEPT® Wall Mounted Disconnect

8.00 6.88

CWY

CWSD

CONCEPT Wall Mounted Disconnect

Enclosure

12.00 10.88

1) This dimension is used to determine length to cut Cutler−Hammer connecting rods. See Cutler−Hammer instruc­tions.

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8 87568832

CONCEPT® Wall−Mounted Disconnect Enclosures

Installation Instructions for General Electric Type STDA

Variable Depth Operating Mechanisms

Figure 3

* E=4.75 for 8.00” Deep
E=11.62 for 12.00” Deep

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CONCEPT® Wall−Mounted Disconnect Enclosures

Installation Instructions for General Electric Type STDA

Variable Depth Operating Mechanisms

TABLE 1

Sub−Panel Drilling

G.E. Operating

Mechanism

Frame Size No. Of Holes Hole Size

H

8” Deep

H

12” Deep

J X Y

TDOM1A QMR−QMW 4 1/4−20 2.22 9.09 .75 3.00 6.75

TDOM1JA QMR−QMW 4 1/4−20 2.22 9.09 .75 3.00 6.75

TDOM1B QMR−QMW 4 1/4−20 2.22 9.09 .75 3.00 6.75

TDOM1JB QMR−QMW 4 1/4−20 2.22 9.09 .75 3.00 6.75

TDOM2 QMR−QMW 4 1/4−20 Do Not Install 9.09 .69 7.00 7.25

SDOM1A SE150 4 1/4−20 2.22 9.09 .75 3.00 6.75

SDOM3 SF250 4 1/4−20 Do Not Install 9.50 1.69 2.75 10.88

SDOM4 SG600 6 1/4−20 Do Not Install 7.50 1.34 3.35

5.51 AND

12.20

SDOM1A TEB, TED 4 1/4−20 2.22 9.09 .75 3.00 6.75

SDOM1A

SDOM1AP

TB1

TEC, TECL

4 1/4−20 2.22 9.09 .75 3.00 6.75

TDOM3 TFJ, TFK 4 1/4−20 9.09 1.69 2.75 10.88

TDOM4 JFRAME 4 1/4−20

8.47 1.63 5.50 8.63

TDOM5 TB4, TJH 4 1/4−20

Do Not Install

8.47 1.63 5.50 14.63

TDOM6 K FRAME 4 1/4−20 4.72 1.63 5.50 16.75

NOTE: General Electric variable depth disconnects are provided with connecting rods that must be cut to length to
fit the enclosure depth (from flange surface to subpanel surface). See table 2 and General Electric instructions.

TABLE 2

Bulletin Hoffman Disconnect Enclosure Description

Enclosure Depth

C

G.E.

D (1)

CWY

CONCEPT® Wall Mounted Disconnect

8.00 6.88

CWY

CWSD

CONCEPT Wall Mounted Disconnect

Enclosure

12.00 10.88

1) This dimension is used to determine length to cut General Electric drive rod and stiffener rod (if used). See G.E.
instructions.

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Figure 3

CONCEPT® Wall−Mounted Disconnect Enclosures

Installation Instructions for Square D 9422

Variable Depth Operating Mechanisms

* E=4.75 for 8.00” Deep
E=11.62 for 12.00” Deep

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CONCEPT® Wall−Mounted Disconnect Enclosures

Installation Instructions for Square D 9422

Variable Depth Operating Mechanisms

TABLE 1

Sub−Panel Drilling

Square D Operating

Mechanism

No. Of Holes

Mtg. Hole

Position

Hole Size

H

8” Deep

H

12” Deep

J X Y

TCN, TCF 4 1,4,6,7 10−24 2.84 9.72 .38 5.50 4.50

TDN, TDF 4 1,4,6,7 10−24 2.84 9.72 .38 5.50 4.50

TEN, TEF 4 1,4,6,7 10−24 Do Not Install 9.72 .38 5.50 4.50

TC 4 1,2,58 10−24 2.66 9.53 .38 5.13 6.50

TD 4 1,2,47 10−24 2.84 9.72 .47 5.19 5.25

TE 4 1,2,3,4 1/4−20 Do Not Install 8.09 1.84 5.50 6.50

TF 4 1,2,3,4 5/16−18 Do Not Install 7.47 1.31 9.44 8.00

RG1 4 1,2,3,4 8−32 2.84 9.72 1.47 1.18 3.94

RN1 4 1,2,3,4 8−32 3.38 10.25 1.38 1.50 5.13

RP1 4 1,2,3,4 10−24 3.38 10.25 1.56 1.50 7.13

4 1,2,3,4 1/4−20

9.59 .19 6.63 6.56

RR−1

4 1,2,3,4 .375 Dia.

Do Not Install

8.22 2.50 2.00 9.25

NOTE: Square D variable depth disconnects are provided with connecting rods that must be cut to length to fit the
enclosure depth (from flange surface to subpanel surface). See table 2 and Square D instructions.

TABLE 2

Bulletin Hoffman Disconnect Enclosure Description

Enclosure Depth

C

Square “D”

D (1)

CWY

CONCEPT® Wall Mounted Disconnect

8.00 6.88

CWY

CWSD

CONCEPT Wall Mounted Disconnect

Enclosure

12.00 10.88

1) This dimension is used to determine length to cut Square D operating rods. Use .070 for “T” dimension.

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12 87568832

Figure 3 CH

CONCEPT® Wall−Mounted Disconnect Enclosures

Installation Instructions for Cutler−Hammer C371

Flex Shaft Flexible Cable Operating Mechanisms

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CONCEPT® Wall−Mounted Disconnect Enclosures

Installation Instructions for Cutler−Hammer C371

Flex Shaft Flexible Cable Operating Mechanisms

TABLE 1

Sub−Panel Drilling

Circuit Breaker Frame

Size

Hole Size

X Y C

min

F 8−32 1.375 4.500 1.38

J 1/4−20 1.375 7.250 1.38

K 1/4−20 1.719 8.438 1.88

TABLE 2

Bulletin Hoffman Disconnect Enclosure Description Enclosure Depth H

CWY

®

8.00 3.85

CWY

CWSD

CONCEPT® Wall M

ounte

d Di

sconnect

12.00 10.72

Step1 − Determine disconnect hole pattern from Figure 3 CHand the above tables. See disconnect manufacturers
instructions for range of disconnect location based on cable length being used and depth of enclosure.

NOTE − Locate disconnect so appropriate wire bend space is provided for the line side wire size being used. Refer
to National Electrical Code Article 430−10b for wire bend space required.

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14 87568832

Figure 3 GE

CONCEPT® Wall−Mounted Disconnect Enclosures

Installation Instructions for General Electric SCH

Flexible Cable Operating Mechanisms

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CONCEPT® Wall−Mounted Disconnect Enclosures

Installation Instructions for General Electric SCH

Flexible Cable Operating Mechanisms

TABLE 1

Sub−Panel Drilling

Cable Mechanism Circuit Breaker No. of Holes Hole Size

X Y C

min

SCOM1A E150 4 8−32 1.38 4.88 1.38

SE150 4 10−32 1.38 4.88 1.38

SCOM1EF

SF250 4 12−24 1.38 7.75 1.38

SCOM1G SG600 4 12−24 1.81 7.75 1.84

SCOM1K SK1200 4 5/16−18 2.75 14.25 2.75

TABLE 2

Bulletin Hoffman Disconnect Enclosure Description

Enclosure Depth

C

H

CWY

®

8.00 3.85

CWY

CWSD

CONCEPT® Wall M

ounte

d Di

sconnect

12.00 10.72

Step1 − Determine disconnect hole pattern from Figure 3 GE and the above tables. See disconnect manufacturers
instructions for range of disconnect location based on cable length being used and depth of enclosure.

NOTE − Locate disconnect so appropriate wire bend space is provided for the line side wire size being used. Refer
to National Electrical Code Article 430−10b for wire bend space required.

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CONCEPT® Wall−Mounted Disconnect Enclosures

Installation Instructions for Siemens (I−T−E) Max Flex

Flexible Cable Operating Mechanisms

Figure 3 ITE

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CONCEPT® Wall−Mounted Disconnect Enclosures

Installation Instructions for Siemens (I−T−E) Max Flex

Flexible Cable Operating Mechanisms

TABLE 1

Sub−Panel Drilling For Disconnect Switches

I−T−E*

Mechanism

Fits

Disconnect

Device

No. of Holes

A B C D E F

min

G

FHOS06036R 30 A SW. 4 & 3 2.00 1.69 5.10 2.88 1.50 .66 1.89

FHOS06036R 60 A SW. 4 & 3 2.00 1.69 5.10 2.88 1.50 .66 1.89

FHOS06036R 100 A SW. 4 & 3 2.00 .82 5.10 3.21 1.81 .66 3.00

FHOS20036R 200 A SW. 4 & 3 2.50 −1.00 5.50 1.00 7.86 .62 5.44

TABLE 1

Sub−Panel Drilling For Circuit Breakers

I−T−E* Mechanism No. of Holes Hole Size

X Y C

min

FHOE036 4 8−32 1.00 5.00 1.00

FHOF036 4 1/4−20 1.50 7.50 1.50

FHOJ036 4 1/4−20 2.50 9.75 2.50

FHOLM036 4 1/4−20 2.50 9.75 2.50

* These mechanisms include 36” operating cables. If longer cables are needed, order I−T−E components separately.

TABLE 2

Location of Disconnect Operating Handle

Bulletin Hoffman Disconnect Enclosure Description Enclosure Depth H

CWY

®

8.00 3.85

CWY

CWSD

CONCEPT® Wall M

ounte

d Di

sconnect

12.00 10.72

Step1 − Determine disconnect hole pattern from Figure 3 I−T−E and the above tables. See disconnect manufacturers
instructions for range of disconnect location based on cable length being used and depth of enclosure.

NOTE − Locate disconnect so appropriate wire bend space is provided for the line side wire size being used. Refer
to National Electrical Code Article 430−10b for wire bend space required.

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18 87568832

Figure 3 SQ D

CONCEPT® Wall−Mounted Disconnect Enclosures

Installation Instructions for Square D 9422

Flexible Cable Operating Mechanisms

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 NIL Hoffman Enclosures Inc.

CONCEPT® Wall−Mounted Disconnect Enclosures

Installation Instructions for Square D 9422

Flexible Cable Operating Mechanisms

TABLE 1

Sub−Panel Drilling

Cable

Mechanism

Disconnect

Mechanism

No. of Holes Hole Position Hole Size

X Y C

min*

TCN, TCF 4 1,4,6,7 10−24 5.50 4.50 1.00

CFT

TDN, TDF 4 1,4,6,7 10−24 5.50 4.50 1.00

CFT

TEN, TEF 4 1,4,6,7 10−24 5.50 4.50 1.00

CGJ GJL 4 1,2,3,4 8−32 1.18 3.94 2.50

CFA FA L, FHL 4 1,2,3,4 8−32 1.50 5.13 3.75

CKA KAL, KHL 4 1,2,3,4 10−24 1.50 7.13 3.75

4 1,2,3,4 1/4−20 6.63 6.56 2.25

CLA** LAL, LHL

4 1,2,3,4 .375 Dia. 2.00 9.25 − − −

* See Square “D” instructions for range of “C” dimension which vary for 36”, 60” and 120” cable lengths.

** See Square “D” instructions for relationship between 1/4−20 and .375 diameter holes for LA circuit breaker.

TABLE 2

Bulletin Hoffman Disconnect Enclosure Description Enclosure Depth H

CWY

®

8.00 3.85

CWY

CWSD

CONCEPT® Wall M

ounte

d Di

sconnect

12.00 10.72

Step1 − Determine disconnect hole pattern from Figure 3 SQ. D and the above tables. See disconnect manufacturers
instructions for range of disconnect location based on cable length being used and depth of enclosure.

NOTE − Locate disconnect so appropriate wire bend space is provided for the line side wire size being used. Refer
to National Electrical Code Article 430−10b for wire bend space required.

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Hoffman Enclosures In c.

2100 Hoffm an Way
Anoka, MN 55303−1745
(763) 422−2211

www.hoffmanonline.com

Pentair Electronic Packaging

170 Commerce Drive
Warwick, RI 02886
(401) 732−3770

www.pentair−ep.com

Mexico

Pentair Enclos ures, S. de R.L. de C.V.
Federico T. de la Chica No. 8 Piso 4 A
Circuito Comercial Plaza Satélite
Ciudad Satélite,
Naucalpan, México C.P. 53100
011−52−55−5393−8263

Canada

Hoffman−Schroff
111 Grangeway Avenue, Suite 504
Scarborough, Ont ario M1H 3E9
(416) 289−2770
1−800−668−2500 (Canada only)

Germany

Schroff GmbH
Langenalber Str. 96−100
75334 Straubenhardt
49 (07082) 794−0

www.schroff.de

Great Brit ain

Schroff UK Ltd.
Maylands Avenue
Hemel Hempst ead, Herts HP2 7DE
44 (01442) 240471

www.sc hroff.co.uk

Sweden

Schroff Scandinavia AB
Box 2003
12821 Skarpnäck
46 08683 61 00

www.sc hroff.se

France

Schroff Sas
Z.I., 4 rue du Marais
67660 Betschdor f
33 03 88 90 64 90

www.sc hroff.fr

Italy

Schroff srl
Viale Milano, 119
21013 Gallarate (Varese)
39 0331 79 40 03

Singapore

Hoffman−Schroff Pt e. Ltd.
#01−68/71 German Centre
25 Internat ional Business Park
Singapore 609916
65 5 62−78 90

Japan

Schroff K.K.
Nisso No. 13 Bldg. 4F
2−5−1 Shinyokohama
Kohoku−Ku, Yokohama shi
Kanagawa 222−0033
81 (045) 476−02 81

Finland

Schroff Scandinavia AB
Peräsimentie 8
03100 Nummela
358 09 222 68 00

Norway

Schroff Scandinavia AB
Bjoernerudveien 24
1266 Oslo
47 022 76 33 60

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