Hoffer Flow Controls HIT-4U User Manual

Page 1
HP- 327
September 2018
Model: HIT-4U
Rate Indicator & Dual Totalizer
With Modbus & Data Logging
107 Kitty Hawk Lane ● P.O. Box 2145 ● Elizabeth City, NC 27909
1-800-628-4584 ● (252) 331-1997 ● Fax (252) 331-2886
www.hofferflow.com email: [email protected]
Flow-Tech, Inc. | In MD 410-666-3200 - In VA 804-752-3450 | www.flowtechonline.com
Page 2
HFC 9907-B
NOTICE
Hoffer Flow Controls, Inc. makes no warranty of any kind with regard to this material, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose.
This manual has been provided as an aid in installing, connecting, calibrating, operating, and servicing this unit. Every precaution for accuracy has been taken in the preparation of this manual; however, Hoffer Flow Controls, Inc. neither assumes responsibility for any omissions or errors that may appear nor assumes liability for any damages that result from the use of the products in accordance with information contained in the manual.
HOFFER FLOW CONTROLS' policy is to provide a user manual for each item supplied. Therefore, all applicable user manuals should be examined before attempting to install or otherwise connect a number of related subsystems.
During installation, care must be taken to select the correct interconnecting wiring drawing. The choice of an incorrect connection drawing may result in damage to the system and/or one of the components.
Please review the complete model number of each item to be connected and locate the appropriate manual(s) and/or drawing(s). Identify all model numbers exactly before making any connections. A number of options and accessories may be added to the main instrument, which are not shown on the basic user wiring. Consult the appropriate option or accessory user manual before connecting it to the system. In many cases, a system wiring drawing is available and may be requested from Hoffer Flow Controls.
This document contains proprietary information, which is protected by copyright. All rights are reserved. No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of Hoffer Flow Controls, Inc.
HOFFER FLOW CONTROLS’ policy is to make running changes, not model changes, whenever an improvement is possible. This affords our customers the latest in technology and engineering. The information contained in this document is subject to change without notice.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. HFC
SHALL NOT BE
LIABLE FOR ANY LOSS OR DAMAGE RESULTING
, DIRECTLY OR INDIRECTLY,
FROM THE USE
OR LOSS OF USE OF THE GOODS
. WITHOUT LIMITING THE GENERALITY OF
THE FOREGOING
, THIS EXCLUSION FROM LIABILITY EMBRACES THE PURCHASER'S
EXPENSES FOR DOWNTIME OR FOR MAKING UP DOWNTIME
, DAMAGES FOR WHICH THE
PURCHASER MAY BE LIABLE TO OTHER PERSONS, DAMAGES TO PROPERTY, AND INJURY
TO OR DEATH OF ANY PERSONS
. HFC NEITHER ASSUMES NOR AUTHORIZES ANY PERSON
TO ASSUME FOR IT ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OR USE OF
HFC'S GOODS, AND THERE ARE NO ORAL AGREEMENTS OR WARRANTIES COLLATERAL TO
OR AFFECTING THE AGREEMENT
. PURCHASER'S SOLE AND EXCLUSIVE REMEDY IS THE
REPAIR AND
/OR REPLACEMENT OF NONCONFORMING GOODS AS PROVIDED IN THE
PRECEDING PARAGRAPHS
. HFC SHALL NOT BE LIABLE FOR ANY OTHER DAMAGES
WHATSOEVER INCLUDING INDIRECT
, INCIDENTAL, OR CONSEQUENTIAL DAMAGES.
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Page 3
HFC 9907-B
LIMITED WARRANTY POLICY FOR HOFFER FLOW CONTROLS
HOFFER FLOW CONTROLS, INC. ("HFC") warrants HFC's Precision Series, API Series and CT Series of turbine flowmeters to be free from defects in material and workmanship under normal use and service, only if such goods have been properly selected for the service intended, properly installed and properly operated and maintained as described in the turbine flowmeter manual. Reference "turbine flowmeter manual" for specific details. This warranty shall extend for a period of five (5) years from the date of shipment to the original purchaser and covers the Precision Series, API Series, and CT Series of flowmeters supplied with their standard hybrid ceramic ball bearings only. All other HFC products carry a one (1) year warranty. This warranty
is extended only to the original purchaser ("Purchaser"). Purchaser's sole and exclusive remedy
is the repair and/or replacement of nonconforming goods as provided in the following paragraphs.
In the event Purchaser believes the Hoffer product is defective, the product must be returned to HFC, transportation prepaid by Purchaser, within the appropriate warranty period relative to the product. If HFC's inspection determines that the workmanship or materials are defective and the required maintenance has been performed and, has been properly installed and operated, the product will be either repaired or replaced, at HFC's sole determination, free of additional charge, and the goods will be returned, transportation paid by HFC, using a transportation method selected by HFC.
Prior to returning the product to HFC, Purchaser must obtain a Returned Material Authorization (RMA) Number from HFC's Customer Service Department within 30 days after discovery of a purported breach of warranty, but not later than the warranty period; otherwise, such claims shall be deemed waived. See the Return Requests/inquiries Section of this manual.
If HFC's inspection reveals the Hoffer product to be free of defects in material and workmanship or such inspection reveals the goods were improperly used, improperly installed, and/or improperly selected for service intended, HFC will notify the purchaser in writing and will deliver the goods back to Purchaser upon receipt of Purchaser's written instructions and agreement to pay the cost of transportation. If Purchaser does not respond within thirty (30) days after notice from HFC, the goods will be disposed of in HFC's discretion.
HFC does not warrant the product to meet the requirements of any safety code of any state, municipality, or other jurisdiction, and Purchaser assumes all risk and liability whatsoever resulting from the use thereof, whether used singlely or in combination with other machines or apparatus.
This warranty shall not apply to any HFC product or parts thereof, which have been repaired outside HFC's factory or altered in any way, or have been subject to misuse, negligence, or accident, or have not been operated in accordance with HFC's printed instructions or have been operated under conditions more severe than, or otherwise exceeding, those set forth in the specifications.
FOR NON-WARRANTY REPAIRS OR CALIBRATIONS, consult
HOFFER FLOW CONTROLS for current repair/calibration charges. Have the following information available BEFORE contacting HOFFER FLOW CONTROLS:
1. P.O. number to cover the COST of the repair/calibration,
2. Model and serial number of the product, and
3. Repair instructions and/or specific problems relative to the
product.
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Page 4
HIT-4U HP-327
CONTENTS
1. INTRODUCTION ------------------------------------------1 Model Number Designation-------------------------------3
2. FEATURES AND SPECIFICATIONS-----------------7
2.1 General---------------------------------------------------8
2.2 Inputs-----------------------------------------------------9
2.3 DC Power/Loop Powered ----------------------------9
2.4 Analog Output------------------------------------------9
2.5 Pulse Output ------------------------------------------ 10
2.6 Alarm Output with Dual Set Point--------------- 10
2.7 Serial Port RS485------------------------------------ 10
2.8 Data Logging------------------------------------------ 10
2.9 Physical ------------------------------------------------ 10
3. INSTALLATION ----------------------------------------- 11
3.1 4-20 mA Current Loop ----------------------------- 18
3.2 Analog Output Update Time ---------------------- 19
3.3 Pulse Output ------------------------------------------ 20
3.4 Alarm Output----------------------------------------- 21
4. CONFIGURATION -------------------------------------- 23
4.1 Local Configuration--------------------------------- 23
4.2 Default Configuration------------------------------- 30
5. OPERATION ---------------------------------------------- 31
5.1 Front Panel-------------------------------------------- 31
5.2 Saving Total------------------------------------------- 31
5.3 Clearing the Total------------------------------------ 32
5.4 Displaying Logs--------------------------------------- 32
5.5 Fault Conditions ------------------------------------- 33
5.6 Battery Replacement-------------------------------- 33
6. MODBUS COMMUNICATIONS --------------------- 34
7. HIT-4 COMMUNICATION PROGRAM ----------- 43
8. MAINTENANCE ----------------------------------------- 55
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Page 5
HP-327 HIT-4U
APPENDIX A – Declaration of Conformity ---------------- 57
APPENDIX B – Installation Drawings and Conditions for Safe Use for Certified Systems------ 59
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Page 6
Introduction 1
HIT-4U HP-327
1. INTRODUCTION
The HIT-4U is a battery, DC or loop-powered microprocessor-based flow rate indicator and totalizer with data logger and Modbus Communications Protocol. The instrument can accept a low-level signal from a magnetic type pickup coil, a DC pulse signal, contact closure or modulated carrier pickup (MCP/RF). Pulses from the signal input are converted into volume and rate values based on flowmeter calibration settings stored in the instrument. The total volume and flow rate are displayed on a two-line liquid crystal display (LCD). A 4-20 mA analog signal proportional to the flowrate is output on the current loop. The HIT-4U is configurable from the instrument front panel keypad or via Modbus communications.
Figure 1 – HIT-4U Front Panel
Optional features include 20-point linearization to correct flow meter non-linearity, a Scaled Pulse Output and Alarm Output configurable for Rate or Total.
Enclosure options include NEMA 4X, panel mount, IP66 rated aluminum and Ex d certified for hazardous areas. Most enclosure options may be wall mounted or directly mounted on a flowmeter using an optional riser.
HIT‐4
HOFFER FLOW CONTROLS , INC
ELIZABETH CITY , NC
M
WWW .HOFFERFLOW .COM
00000000
LOW BAT x 1000
00000
UNCOMPENSATED
GAL L LB KG
A
CF M 3
SCF NM
3
BBL
/
MIN
/HR
/
DAY
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Page 7
2 Introduction
HP-327 HIT-4U
This instrument is designed to conform to the EMC-Directive of the Council of European Communities 89/336/EEC and the following standards:
Generic Emission Standard EN 61000-6-3
Residential, Commercial & Light Industry Environment.
Generic Immunity Standard EN 61000-6-1
Residential, Commercial & Light Industry Environment.
Electrostatic discharge requirements EN 61000-4-2
Radiated, radio-frequency, electromagnetic immunity EN 61000-4-3
Electrical fast transient/burst requirements EN 61000-4-4
Immunity to conducted disturbances EN 61000-4-6
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Page 8
Introduction 3
HIT-4U HP-327
MODEL NUMBER DESIGNATION
MODEL HIT-4( )
FLOW RATE INDICATOR/TOTALIZER
WITH MODBUS® COMMUNICATIONS PROTOCOL
MODEL HIT-4( A
)-( B )-( C )-( D )-( E )-( F )-( G )-( H )-( I )-( J )
TYPE
MODEL HIT-4( A
)-( )-( )-( )-( )-( )-( )-( )-( )-( )
OPTION
( A )
(U) UNCOMPENSATED
(G) GAS
ENCLOSURE STYLE
MODEL HIT-4(
)-( B )-( )-( )-( )-( )-( )-( )-( )-( )
OPTION
( B )
(2)* NEMA 4X ENCLOSURE (HIT-4U MOUNTED BEHIND ENCLOSURE)
(3)* ALUMINUM CASTING POWDER COATED ENCLOSURE (IP66)
(7)* STAINLESS STEEL ENCLOSURE (IP66)
(P) PANEL MOUNT ENCLOSURE (IP40)
(PD) PANEL MOUNT ENCLOSURE WITH CLEAR DOOR AND LOCK (IP40)
(PF) PANEL MOUNT ENCLOSURE WITH CLEAR FLEXIBLE PVC COVER (IP65 FRONT ONLY
)
* OPTIONS FOR ENCLOSURE STYLE 3 AND 7
(_M) M20 CONDUIT THREAD. (NOT ALLOWED FOR USE IN CANADA)
(_S) SUNSHADE
TYPE
ENCLOSURE STYLE
INPUT POWER
PULSE INPUT
PULSE OUTPUT
ALARM
COMPENSATION METHOD
MOUNTING
COMMUNICATION PORT
SPECIAL FEATURES
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Page 9
4 Introduction
HP-327 HIT-4U
INPUT POWER
MODEL HIT-4(
)-( )-( C )-( )-( )-( )-( )-( )-( )-( )
OPTION
( C )
(B) BATTERY POWERED
NOTE: MAG ONLY, NO ANALOG, PULSE, OR ALARM (L) 2-WIRE, 4-20MA LOOP POWERED 8-30VDC
NOTE: MAG ONLY, NO PULSE OR ALARM
(D) 12 TO 30 VDC POWERED
NOTE: 4-20MA ANALOG OUT INCLUDED
(AC) AC POWERED UNIVERSAL 100-240VAC @ 0.15A 50/60 HZ
NOTE: NOT AVAILABLE FOR Ex d CERTIFIED SYSTEMS 4-20MA ANALOG OUT INCLUDED
PULSE INPUT
MODEL HIT-4(
)-( )-( )-( D )-( )-( )-( )-( )-( )-( )
OPTION
( D )
(M) MAGNETIC COIL, DRY CONTACT
(R) ISOLATED PULSE, RPM, RPR, HALL EFFECT COILS
(RF) MODULATED CARRIER COIL
PULSE OUTPUT
MODEL HIT-4(
)-( )-( )-( )-( E )-( )-( )-( )-( )-( )
OPTION
( E )
(5*) 0-5V TTL/CMOS
(OC*) OPEN COLLECTOR
* INSERT (R) FOR RAW FREQUENCY PULSE OUTPUT
NOTE: NOT AVAILABLE WITH (B) OR (L) POWER INPUTS
ALARM - WITH USER-DEFINED LEVELS FOR RATE AND/OR TOTAL
MODEL HIT-4(
)-( )-( )-( )-( )-( F )-( )-( )-( )-( )
OPTION
( F )
(5) 0-5V TTL/CMOS
(OC) OPEN COLLECTOR
NOTE: NOT AVAILABLE WITH (B) OR (L) POWER INPUTS
COMPENSATION METHOD-TEMP/PRESSURE LIQ/GAS
MODEL HIT-4(
)-( )-( )-( )-( )-( )-( G )-( )-( )-( )
OPTION
( G )
(X) NO COMPENSATION, ALWAYS USE X ON HIT-4U DEFAULT TEMPERATURE / PRESSURE COMPENSATION ON HIT-4G
(TP1_) TEMPERATURE AND PRESSURE TRANSMITTER INPUTS (4-20MA)
(TP2_) 100 OHM RTD (DIN385) / PRESSURE TRANSMITTER INPUTS (4-20MA)
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Page 10
Introduction 5
HIT-4U HP-327
COMPRESSIBILITY OPTION
(_Z) ADD (Z) COMPRESSIBILITY SOFTWARE FOR GAS APPLICATIONS EXCEEDING 50 PSIG. AT PRESSURES ABOVE 50 PSIG THE ERROR DUE TO COMPRESSIBILITY WOULD BE GREATER THAN ± 1.0%
NOTE: COMPENSATION (TP, TPZ) NOT AVAILABLE WITH (B) OR
(L) POWER INPUTS
MOUNTING
MODEL HIT-4(
)-( )-( )-( )-( )-( )-( )-( H )-( )-( )
OPTION
( H )
(X) REMOTE MOUNTING
(FX) STYLE 3 OR 7 ENCLOSURES MOUNTED ON TURBINE. MUST BE USED WITH “X” RISER TURBINE OPTION.
(FXHT) 8" LONG TEMPERATURE RISER FOR STYLE 3 OR 7 ENCLOSURE MOUNTED ON TURBINE. REQUIRED WHEN TEMPERATURES EXCEEDS 140 DEG. F. MUST BE USED WITH “X” RISER TURBINE OPTION.
(F) NEMA 4X STYLE 2 ENCLOSURE MOUNTED ON TURBINE. MUST BE USED WITH “X” RISER TURBINE OPTION.
(FHT) 8" LONG TEMPERATURE RISER FOR NEMA 4X STYLE 2 ENCLOSURES MOUNTED ON TURBINE. REQUIRED WHEN FLUID TEMPERATURES
EXCEED 140 DEG. F. USED WITH “X” RISER TURBINE OPTION.
(NP) NEMA 4X ENCLOSURE PIPE MOUNTING KIT 2" PIPE OR SMALLER. SPECIFY IF PIPE IS VERTICAL OR HORIZONTAL.
SYSTEM CERTIFIED MOUNTING OPTIONS FOR ENCLOSURE STYLE 3 AND 7:
(MX_) METER MOUNTED
NOTE: USED WITH “X” RISER, AND 1" X ¾" SS ADAPTER.
PROCESS TEMP -40°C TO +78°C.
(MA_) METER MOUNTED
NOTE: USE WITH A (X-ATEX) RISER. PROCESS TEMP -40°C TO +78°C.
(RX_) REMOTE MOUNTED
NOTE: USE WITH “X” RISER. INCLUDES “E2” JUNCTION BOX AND 1" X 3/4" SS ADAPTER.
(RA_) REMOTE MOUNTED
NOTE: USE WITH A (X-ATEX) RISER. INCLUDES “E2” JUNCTION BOX.
UNION OPTIONS:
(___U1) OPTIONAL 1" MALE X 1" FEMALE EX-PROOF UNION
NOTE: USE WITH MX AND RX OPTIONS
(___U2) OPTIONAL 3/4" MALE X 3/4" FEMALE EX-PROOF UNION
NOTE: USE WITH MA AND RA OPTIONS
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Page 11
6 Introduction
HP-327 HIT-4U
SYSTEM CERTIFIED EXPLOSION-PROOF RATINGS:
STYLE 3 & 7: CSA/FM: CLASS I DIV. 1, GR. C,D; CLASS II, DIV. 1, GR. E,F,G; CLASS III, T6; TYPE 4X; CLASS I ZONE 1 AEx db IIB, T6 Gb IP66 ZONE 21 AEx tb IIIC T80°C Db IP66 Ex db IIB T6 Gb; Ex tb IIIC T80°C Db; IP66
- ATEX/IECEx: II 2 G Ex db IIB T6 Gb; IP66
II 2 D Ex tb IIIC T80°C Db; IP66
COMMUNICATION PORT
MODEL HIT-4-(
)-( )-( )-( )-( )-( )-( )-( I )-( )
OPTION
( I )
(T)* INTERNAL TERMINAL BLOCK RS485/MODBUS, DATA LOGGING, CONFIGURATION AND MONITORING RECOMMENDED FOR PERMANENT FIELD CONNECTION TO HIT-4X ALL ENCLOSURES
(U)* EXTERNAL USB STYLE CONNECTOR RS485/MODBUS FOR DATA LOGGING/CONFIGURATION NEMA 4X ENCLOSURE ONLY
(X) NONE
SPECIAL FEATURES
MODEL HIT-4(
)-( )-( )-( )-( )-( )-( )-( )-( )-( J )
OPTION
( J )
CE) CE MARK REQUIRED FOR EUROPE (PENDING)
(SP) ANY SPECIAL FEATURES THAT ARE NOT COVERED IN THE MODEL NUMBER USE A WRITTEN DESCRIPTION OF THE -SP.
(X) NO SPECIAL FEATURES
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Page 12
Features and Specifications 7
HIT-4U HP-327
2. FEATURES AND SPECIFICATIONS
LCD display for Total and Rate
Non-resettable Grand Total
Full front panel operation with magnetic pointer via Ex
enclosure
Up to 20-Point Linearization to correct for flowmeter
non-linearity
4-20mA analog output proportional to flow rate
Optional Scaled Pulse Output representing an incremental
total volume
Alarm Output with dual set point configurable for Rate or
Total
Magnetically operated switch for Total reset
Internal battery pack backup
Configuration and Grand Total stored in non-volatile
memory. Total and Grand Total saved when pressing ►button.
Data Logging: Hourly Total, Daily Total, Event Logs
Modbus Communications Protocol via RS485
Real Time Clock
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Page 13
8 Features and Specifications
HP-327 HIT-4U
2.1 General
Display: LCD, updated every 1 seconds.
Total: 8 digits 3/8" high. Resettable using a magnet, a
dry contact, from front panel keypad or via Modbus communications. Value is stored in non-volatile memory when pressing ►button.
Total Units: GAL, LIT, FT3, ACF, ACFx1000, M3, BBL, KG,
LB, NM3, SCF, SCFx1000.
Grand Total: 8 digits 3/8" high, non-resettable. Value is stored
in non-volatile memory when pressing ►button. Grand Total is displayed for 7 seconds after pressing the
▲ button.
Rate: 6 digits 1/2" high.
Rate Units: /SEC, /MIN, /HR, /DAY
K-factor: The pulses per unit of Total (e.g. pulses/gallon)
are configurable in the range 0.001 to 9,999,999.
Linearization: 2-20 points.
Decimal Points: Decimal Point positions are configurable for 0,
0.0, 0.00, or 0.000 for rate, total and K-factor.
Accuracy: Total and Rate: 0.01% of reading, 1 Count
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Page 14
Features and Specifications 9
HIT-4U HP-327
2.2 Inputs
Magnetic Pickup:
Frequency Range: 0.2 Hz to 5000 Hz. Signal Level: 30 mV
P-P
to 30 V
P-P
.
Opto-Isolated DC Pulse:
Frequency Range: 0 Hz to 3000 Hz. Signal Level: 0 to +DC pulse. Internal Pull-Up 10 kΩ to +DC Low (Logic 0): < 1 VDC Min Pulse width: 0.1 msec
Contact Closure:
Frequency Range: 0 Hz to 5000 Hz Internal Pull-up: 220 kΩ to +3.3 VDC
Reset:
Signal Type: Contact closure
Min Time On: 25 msec Internal Pull-up: 35 kΩ to +3.3 VDC External Magnet
MCP/RF Pickup
2.3 DC Power/Loop Powered
Voltage: 8 to 30 VDC Current: < 24 mA Loop Burden: 8 VDC maximum Supply Backup: Two (C) Size Lithium or battery pack for
Ex systems Battery Life: 2 years typical-Two (C) size battery 1 year typical-Ex system battery pack Protection: Reverse polarity protected
2.4 Analog Output
Scale: 4 – 20 mA follows rate. Accuracy: 0.02% of Full Scale @ 20ºC. Temperature drift: 40 ppm/°C Update Time: 0.125 seconds. Protection: Reverse polarity protected
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Page 15
10 Features and Specifications
HP-327 HIT-4U
2.5 Pulse Output
Type: 0-5V TTL, Open collector (30 VDC, 100 mA) Divider: 0.01, 0.1, 1, 10, 100 Pulse Width: Adjustable 4ms to 300ms Max Frequency: 100Hz
2.6 Alarm Output with Dual Set Point
Type: 0-5V TTL, Open collector (30 VDC, 100 mA) Function: Rate or Total
2.7 Serial Port RS485
Protocol: Modbus RTU Function: Data Logging, Configuration Process
Monitor
2.8 Data Logging
Hourly Total Log: 768 Daily Total Log: 378 Event Log: 345 Accessing Logs: Via Modbus communication
Up to 100 latest logs are viewable on the front panel
2.9 Physical
Temperature: Operating: -40°F (-40C) to 158°F (70C). Humidity: 0 – 90% Non-condensing. Packaging: Explosion proof (Approx. 5"x5"x5", 3 lbs.)
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Page 16
Installation 11
HIT-4U HP-327
3. INSTALLATION
Warning: Do not open explosion-proof enclosure while circuits are powered in hazardous locations.
Field wiring connections
All field wiring connections should be made using shielded cables. The shield should be connected to the chassis ground lug on the HIT­4U enclosure. The shield on the opposite end of the cable should be left open. Connections are made to the HIT-4U terminal blocks using wire gauges 26-16 AWG, tightening Torque 0.22 to 0.25Nm.
Accessing terminal block connections Ex Enclosure:
1. Loosen the locking set screw using a 1/16" hex key (Allen
wrench) and unscrew the cover of the enclosure counter­clockwise until it separates from the body of the enclosure.
2. Remove two #4-40 x 3/8" pan head screws from the front
panel by turning counter-clockwise.
3. Lift the display assembly from the enclosure. Terminal blocks
are on the bottom.
NEMA Enclosure:
1. Loosen, by turning counter-clockwise, the screws in each
corner of the enclosure cover to remove.
2. Remove four #4-40 thumb screws from the front panel by
turning counter-clockwise.
3. Lift the display assembly from the enclosure. Terminal blocks
are on the bottom.
Making connections to terminal blocks
1. Use a small flat blade screwdriver and turn counter-clockwise
to loosen the proper terminal screw.
2. Insert wire (26-16 AWG) and turn terminal screw clockwise to
tighten.
3. Lightly pull on wire to ensure proper connection.
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Page 17
12 Installation
HP-327 HIT-4U
SW1
PCA192
HofferFlowControls
Tx A Tx B
TB3
123456
TB2
Flow+ Flow‐
TB1
DC+ DC‐ Analog
Magnetic
Pickup
RS485
RS485
A
B
BatteryPoweredwithMagneticPickup
SW1
PCA192
HofferFlowControls
Tx A Tx B
TB3
123456
TB2
Flow+ Flow‐
TB1
DC+ DC‐ Analog
Contact Closure
RS485
RS485
BatteryPoweredwithContactClosure
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Page 18
Installation 13
HIT-4U HP-327
SW1
PCA192
HofferFlowControls
Tx A Tx B
TB3
123456
TB2
Flow+ Flow‐
TB1
DC+ DC‐ Analog
Load
+
‐
Magnetic
Pickup
RS485
RS485
A
B
Loop Powered with Magnetic Pickup
SW1
PCA192
HofferFlowControls
Tx A Tx B
TB3
123456
TB2
Flow+ Flow‐
TB1
DC+ DC‐ Analog
Load
+
‐
Contact Closure
RS485
RS485
Loop Powered with Contact Closure
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Page 19
14 Installation
HP-327 HIT-4U
SW1
PCA192
HofferFlowControls
Pulse+ Pulse‐ Alarm+
Alarm‐
Tx A Tx B
TB3
123456
TB2
Flow+ Flow‐
TB1
DC+ DC‐ Ana log
+
‐
RediPulse
Pickup
TTL(0‐5VDC)
Load
RS485
RS485
A C B
REG
DC Powered with Analog Output and
RediPulse Pickup (0-5V/TTL)
SW1
PCA192
HofferFlowControls
Pulse+ Pulse‐ Alarm+
Alarm‐
Tx A Tx B
TB3
123456
TB2
Flow+ Flow‐
TB1
DC+ DC‐ Ana log
+
‐
RediPulse
Pickup
Open
Collector
Load
RS485
RS485
A C B
REG
DC Powered with Analog Output and
RediPulse Pickup (Open Collector)
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Page 20
Installation 15
HIT-4U HP-327
SW1
PCA192
HofferFlowControls
Pulse+ Pulse‐ Alarm+
Alarm‐
Tx A Tx B
TB3
123456
TB2
Flow+ Flow‐
TB1
DC+ DC‐ Ana log
+
‐
RediPulse
Pickup
Open
Collector
RS485
RS485
A C B
REG
*
*Jumperisrequiredif4‐20mAisnotconnected
DC Powered (no analog output) with
RediPulse Pickup (Open Collector)
SW1
PCA192
HofferFlowControls
Pulse+ Pulse‐
Alarm+ Alarm‐
Tx A Tx B
TB3
123456
TB2
Flow+ Flow‐
TB1
DC+ DC‐ Ana log
4‐20mALoad
+
‐
Magnetic
Pickup
RS485
RS485
A
B
DC Powered with Analog Output
and Magnetic Pickup
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Page 21
16 Installation
HP-327 HIT-4U
PCA192
Pulse+ Pulse‐
Alarm+ Alarm‐
Tx A Tx B
TB3
TB2
Flow+ Flow‐
TB1
DC+ DC‐
Analog
4‐20mALoad
+
‐
MCP
Pickup
RS485
RS485
123456
SW1
J2
PCA193
TB1
A
B
DC Powered with Analog Output
and MCP/RF Pickup
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Page 22
Installation 17
HIT-4U HP-327
RS485 Communications Port Wiring
1234 5
Communication Kit P/N: 800-0483
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18 Installation
HP-327 HIT-4U
Flowmeter Input
The flowmeter input accepts a low-level sinusoidal signal from a magnetic type pickup coil, contact closure or DC pulse signal. An optional circuit board (PCA193) provides an input that will accept a signal from MCP/RF type pickups. Switches 1,2,3,4,5,6 on SW-1 must be set according to the type of pickup coil to be used.
SW-1 SWITCH SETTINGS FOR FLOWMETER INPUT OPTIONS
INPUT OPTION SW-1 SETTINGS
Magnetic pickup
Contact Closure
1,2,3 - ON
4,5,6 - OFF
1 2 3 4 5 6
RediPulse
TTL
1,2,3,5 - OFF
4,6 - ON
1 2 3 4 5 6
RediPulse
Open Collector
*MCP/RF
1,2,3,6 - OFF
4,5 - ON
1 2 3 4 5 6
* PCA193 is required and J2 must be equipped for MCP/RF
3.1 4-20 mA Current Loop
When powered from a two-wire 4-20 mA current loop, a minimum supply voltage in the range of 8-30 Volts DC is required, depending on the loop load resistance. At nominal 250 Ohms loop resistance the minimum power supply is 13V.
Backup batteries are included to ensure that volume accumulation will not be interrupted during a power failure.
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Installation 19
HIT-4U HP-327
The HIT-4U outputs a 4-20mA analog signal that is proportional to the calculated flow rate. The 4mA and 20mA settings referred to as OUT LO and OUT HI respectively, may be configured from the front panel of the instrument or via Modbus communications.
3.2 Analog Output Update Time
The displayed Rate and Total are updated once per second. The analog output update time is 1/8 seconds. It takes about .25sec. to reach steady state due to a change in the input.
When flow stops the time for the display to reach 0 and for the analog output to return to 4 mA is between 0.25 and 8 seconds, depending on the Sample Time setting (SMPL T). With the default setting the time is
0.25 seconds.
Changing the SMPL T is only recommended for low flow applications where the input frequency is below 1 Hz. See Chapter 4 for more information on Sample Time.
Supply Voltage VS Load
0
200
400
600
800
1000
1200
0 5 10 15 20 25 30
Supply Voltage
Load (Ohms)
Operating
Region
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Page 25
20 Installation
HP-327 HIT-4U
3.3 Pulse Output
HIT-4U provides an optional Pulse Output factory configured for turbine raw frequency or scaled pulse. The scaled pulse outputs one pulse for the least significant digit of the displayed total. A scaling factor of 0.01, 0.1, 1, 10 or 100 is available to reduce or increase the resolution of the pulse output. For example, if the Total Decimal Point is set to 0000000.0, and the Pulse Scale is 1, then 1 pulse will be output for each tenth (0.1) of a unit of measure. Changing the Pulse Scale to 10, would result in an output pulse for each 1.0 unit of measure. The output must be scaled so that the pulse frequency does not exceed 100Hz at the maximum flow rate.
The pulse width can be configured between 4 and 300ms.
The Pulse Output may be configured as an Open Collector by removing J9 or 0-5V (TTL/CMOS) by installing J9.
100K
100K
10K
OUT +
OUT -
+DC
*
*
PULSE OUT = J9
OR
ALARM OUT = J10
PULSE OUT
J9
OPEN COLL ECTO R
TTL/C MOS
ALARM OUT
J10
OPEN COLL ECTO R
TTL/C MOS
Pulse and Alarm Output
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Page 26
Installation 21
HIT-4U HP-327
3.4 Alarm Output
HIT-4U provides an optional Alarm Output configurable for Rate or Total. The Alarm Output can be configured as Low Alarm, High Alarm or Low/High.
Alarm Active – Output transistor is in OFF state Alarm Not Active – Output transistor is in ON state
The Alarm Output may be configured as an Open Collector by removing J10 or 0-5V (TTL/CMOS) by installing J10.
LowSet
Point
LowSet
Point
HighSet
Point
HighSet
Point
LOWALAR M
HIGHALARM
LO/HIALARM
Active
NotActive
NotActive
Active
ActiveActi ve NotActive
FlowRate
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22 Installation
HP-327 HIT-4U
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Page 28
Configuration 23
HIT-4U HP-327
4. CONFIGURATION
The HIT-4U may be configured locally from the front panel, or remotely using Hoffer HIT-4U Communication program or a Modbus master. Front panel configuration may be done with magnetic pointer through the glass cover, or pressing front panel keys when cover is off. Do not remove cover in hazardous locations!
4.1 Local Configuration
M
00000000
LOW BAT x1000
00000
M
Enters Configuration Mode Steps through each menu item. Accepts entry when editing numeric values.
Saves Totals in Operate Mode Scrolls through Menu Group Scrolls though all values for each menu item.
Moves to the next digit to the right when editing numeric
values.
Displays Grand Total in Operate Mode Operate Mode Returns to Operate Mode from Menu Group level. Returns to Menu Group level from sub level menu. Increments digit when editing numeric values.
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Page 29
2 4 C o n f i g u r a t i o n
HP-327 HIT-4U
Examples of configuration steps to Clear Total, Set Total, and displaying software version:
NO
Set Total
Done
Clear Total
OPE RATE
MODE
M
System
Menu
M
NO
Clear Total
Flow
Menu
YES
Clear Total
Enters Configurat ion Mode
Next Menu Gro up
Next Menu Item
Next Option
M
Accepts Selection
M
Next Menu Item
Returns to Operate Mode
10000000
Set Total
M
Accepts Selection
Next Digit
Increaments Digit
10000000
Set Total
Software
Version
Next Option
M
Next Menu Item
M
Next Menu Item
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Page 30
Configuration 25
HIT-4U HP-327
Configuration Menu Chart
System
Menu
Flow
Menu
Table Menu
Output
Menu
Modbus
Menu
Clear
Total
Set
Total
Turbine Serial #
Number of
points
Analog
Function
Modbus Address
K Factor
Method
Frequency
2-20 points
Out
Low
Baud
Rate
Software
Version
K Factor
Decimal
K Factor
2-20 points
Out
High
Date
Average
K Factor
Pulse
Function
Time
Correction
Factor
Pulse Width
ID
Number
Total
Decimal
Pulse Scale
Password
Lock
Unit
Rate Units
Alarm
Function
Rate
Decimal
Total
Set Point
Sample
Time
Low Cut off
Frequency
Rate Low
Set Point
Contract
Hour
Rate High
Set Point
Hourly
log
Daily
Log
Recal
Flow Units
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Page 31
2 6 C o n f i g u r a t i o n
HP-327 HIT-4U
Configuration Fields Description
SYSTEM MENU
Menu
Item
Description Options Min
Max
Value
Default
CLEAR
Clear Total and
save new value
(0) to EEPROM.
Grand Total is
non-resettable.
NO
YES
N/A NO
SETTOT
Set Total and
save to
EEPROM.
Numeric
Entry
0
99999999
0
SW VER
Read-only
displays HIT-4U
software version.
N/a N/A N/A
DATE
Current Date
(mm-dd-yy)
mm-dd-yy N/A 01-01-10
TIME
Current time in
24-hour format.
hh-mm-ss N/A 23-00-00
ID NUM
HIT-4U Serial
Number
Numeric
Entry
0
99999999
1234567
PASSWD Password
0000 –
9999
0000 9999
1234
LOCK
Password
protected
NO (0)
YES (1)
N/A NO
SMPL T
Sample
Time
1-80
1
80 (8 sec.)
1
CONTHR
Contract Hour
for daily logs
1-24 1 1 (1 AM)
HR LOG
Displays Hourly
Logs
Incremental
Scroll ►
1
(previous
hour)
99
0
(current)
DAYLOG
Displays Daily
Logs
Incremental
Scroll ►
1
(yesterday)
99
0
(current)
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Configuration 27
HIT-4U HP-327
FLOW MENU
Menu
Item
Description Options Min
Max
Value
Default
TURBIN Turbine serial #
Numeric
Entry
0000000 9999999
1234567
K FACT K Factor Method
Average
Table
N/A Average
KFAC D
The number of decimal places for the K-Factor. For Average K and K Factors in table.
0
0.0
0.00
0.000
N/A 0.000
AVG K Average K Factor
Numeric
Entry
0.001
9999999.9
1.000
C FACT
Flow and total multiplier
Numeric
Entry
0.001
99999.999
1.000
UNITS
Units of measure for flow. LB, KG, SCF, SCFx1000, and NM3 have K-Factors adjusted at fixed temperature and pressure
Gallons
Barrels
Liters
LB
KG
ACF
ACFx1000
SCF
SCFx1000
M3
NM3
N/A Gallons
TOTL D Total Decimal Point
0
0.0
0.00
0.000
N/A 0.0
RATE Time base for flow rate.
/sec
/min
/hour
/day
N/A /sec
RATE D Rate Decimal Point
0
0.0
0.00
0.000
N/A 0.0
CUTOFF
Low flow frequency cutoff threshold in Hz.
Numeric
Entry
0.000
100.000
0.000
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Page 33
2 8 C o n f i g u r a t i o n
HP-327 HIT-4U
TABLE MENU
Menu
Item
Description Options Min
Max
Value
Default
RECAL
Restores K-Factor table to factory default values to allow entry of new calibration data.
NO
YES
N/A NO
POINTS Number of points 2-20 2
20
10
FR 01
Frequency points 2 – 20. Follow monotonic and separation rules.
Numeric
Entry
0.001
5000.000
Fr20 =
5000.000 Fr19=
4999.999
Fr18
=49999.998
ETC.
K 01
K factor points 2 ­20
Numeric
Entry
0.001
9999999.9
1.000
MODBUS MENU Menu Item
Description Options Min
Max
Value
Default
ADDRSS Modbus address Numeric
entry
000-254
BAUD
Baud rate for RS485
*9600 57600
115200
N/A 9600
*Currently fixed at 9600.
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Page 34
Configuration 29
HIT-4U HP-327
OUTPUT MENU
Menu Item
Description Options Min
Max
Value
Default
ANALOG
Analog Out Function.
OFF
RATE
4mA 12mA 20mA
N/A OFF
OUT LO
4 mA setting in units selected for Total . OUT LO must be < OUT HI.
Numeric
Entry
0.000
999998
0.000
OUT HI
20 mA setting in units selected for Total. OUT HI must be > OUT LO.
Numeric
Entry
0.001
999999
100.000
PULSE
Pulse Function OFF
ON
TEST
N/A OFF
WIDTH
Pulse width in mS
Numeric
Entry
4 ms
300 ms
4 ms
SCALE
Pulse Scale. This factor represents the number of output pulses per least significant digit of displayed total determined by the total decimal selection.
0.01
0.1 1
10
100
N/A 1
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Page 35
3 0 C o n f i g u r a t i o n
HP-327 HIT-4U
ALARM
Alarm function. OFF
RATE LO
RATE HI
RATE LOHI
TOTAL
TEST
N/A OFF
TOTSET Total alarm set
point.
Numeric
Entry
0.001
9999999
1000.00
LO SET
Rate alarm low set point.
Numeric
Entry
0
999999
10.00
HI SET
Rate alarm high set point.
Numeric
Entry
0
999999
100.00
4.2 Default Configuration
HIT-4U is fully configured by the factory prior to shipment. When the instrument is purchased with a Hoffer Flowmeter or when calibration and configuration data are supplied, the instrument is configured as specified. When calibration or configuration data is not available, the instrument is shipped with default values. Refer to the above table for a listing of the HIT-4U factory default configuration.
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Page 36
Operation 31
HIT-4U HP-327
5. OPERATION
5.1 Front Panel
The HIT-4U displays flow total and flow rate on a two-line liquid crystal display (LCD). The display is updated once per second. The 8-digit non-resettable Grand Total can be viewed on the top line by pressing ▲ key. The Grand Total is displayed for approximately 7 seconds before returning to the Total display.
5.2 Saving Total
Total and Grand Total can be saved at any time by pressing ► button. When changing the battery (see section 5.6 Battery Replacement), it is recommended to stop the flow and save Total prior to removing power from the unit.
M
LOW BAT x1000
UNCOMPENSATED
GAL L LB KG ACF M3 SCF NM3 BBL
/MIN /HR /DAY
Total
Rate
Operate Mode:
Enters Configuration Mode
Configuration Mode:
Scrolls through menus Accepts numerical entry
Operate Mode:
Saves Totals
Configuration Mode:
Selects group of menus Selects value for each menu Moves to the next digit
Operate Mode:
Displays Grand Total
Configuration Mode:
Moves one level up Increments digits
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Operation 32
HP-327 HIT-4U
5.3 Clearing the Total
The Flow Total may be cleared by using a magnetic pointer, a contact closure to power common on the RESET input terminal, from the front panel key, or via Modbus communications (See Chapter 6 Modbus Communications).
To clear the total using a magnetic pointer, slide the magnet slowly across the HIT-4U model name at the top of the front panel overlay.
To reset the total from the front panel keypad, use the following key sequence:
Press M SYSTEM MENU is displayed Press M CLEAR NO is displayed
Press
►
CLEAR YES is displayed
Press M
CLEAR DONE is displayed
Press ▲
To return to SYSTEM MENU
Press ▲
To return to operating mode
5.4 Displaying Logs
HIT-4U records up to 768 hourly logs, 378 daily logs and 345 event logs. Data logs can be red via Modbus. The newest 99 Hourly and Daily logs can be displayed on the front panel by accessing the Log Menu. Event logs can be read only via Modbus.
Logs Screen
OOOOO234
O1 34
Flow
Total
Flow Time Minutes for Hourly Logs Hours for Daily Logs
Log
Number
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Page 38
Operation 33
HIT-4U HP-327
To access Hourly Logs
Press M 12 times
HR LOG is displayed
Press
►
The last recorded log is displayed
Press
►
Previous log is displayed
Press ▲
To return to SYSTEM MENU
Press ▲
To return to operating mode
To access Daily Logs
Press M 13 times
DAY LOG is displayed
Press
►
The last recorded log is displayed
Press
►
Previous log is displayed
Press ▲
To return to
SYSTEM MENU
Press ▲
To return to operating mode
5.5 Fault Conditions
The HIT-4U detects numerous system faults and sends error message via Modbus. (Refer to Chapter 6. Modbus Communications.)
5.6 Battery Replacement
The HIT-4U monitors the battery voltage and displays LOW BAT on the LCD when the battery is approaching the end of its life (3V).
The Total and Grand Total are not saved automatically when power is removed from the HIT-4U.
When changing the battery, it is recommended to stop the flow and save Total prior to removing power from the unit.
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Operation 34
HP-327 HIT-4U
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Modbus Communications 35
HIT-4U HP-327
6. MODBUS COMMUNICATIONS
HIT Com Software or a Modbus Master may be used to configure HIT4U, monitor process variables and obtain diagnostic information from the
HIT-4U.
Supported Commands
Function Code
(Hex)
Description
03 Read holding registers 05 Preset Boolean (for Enron event record
acknowledgement
10 Write Commands
Data Types
* The variables Rate, Total and Grand Total are available as single 32 or 64-bit registers as well as multiple 16-bit registers.
Registers
Each register is labeled as Read Only (RO) or Read/Write (R/W) according to access type.
Register
(Decimal)
Description
Data
Type
Access Notes
1 Clear Event
Logs
U16 RO
3 Clear Hourly
Logs
U16 RO
5 Clear Daily
Logs
U16 RO
7 Clear Grand
Total
U16 RO
9 Clear Total U16 RO Send a read request
to this register to clear Total
Data Type Byte Count Register Count
Unsigned Int (U16) 2 1 Unsigned Int (U32) 4 1 Floating Point (FP32) 4 *1 or 2 Double Precision Float (FP64) 8 *1 or 4
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Page 41
Modbus Communications 36
HP-327 HIT-4U
Register
(Decimal)
Description
Data
Type
Access Notes
32 Request Event
Logs
U16
(2)
FP32
(4)
RO
700 Request Hourly
Logs
FP32
(4)
RO
701 Request Daily
Logs
FP32
(4)
RO
1002 Software
Version
FP32 RO
1003 Device Type U16 RO 0=4U, 1=4G, 2=4L 1005 Turbine Serial
Number
U32 R/W 1 – 99999999
1006 Electronic ID
Number
U32 R/W 1 – 99999999
1007 Password U16 R/W 0000-9999 1008 Lock Unit U16 R/W 0=No, 1=Yes 1009 Slave Address U16 R/W 0-253 1010 Baud Rate U16 R/W 0 = 9600, 1 = 57000,
2 = 115200 1011 Sample Time U16 R/W 1-80 1013 Contract Hour U16 R/W 1-24
1200 Year U16 R/W 0-99 1201 Month U16 R/W 1-12 1202 Day U16 R/W 1-31 1203 Hour U16 R/W 1-24 1204 Minute U16 R/W 0-59 1205 Second U16 R/W 0-59
2000 Total Units U16 R/W 0=gal, 1=bbl, 2=L,
3=lb, 4=kg, 5=acf,
6=acfx1000, 7=scf,
8=scfx1000, 9=m3,
10=nm3
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Page 42
Modbus Communications 37
HIT-4U HP-327
Register
(Decimal)
Description
Data
Type
Access Notes
2001 Total Decimal
Point
U16 R/W 0-3
2003 Rate Time Base U16 R/W 0=sec, 1=min, 2=hr,
3=day 2004 Rate Decimal
Point
U16 R/W 0-3
2005 K-Factor
Method
U16 R/W 0=Average,
1=Linear 2006 Average K-
Factor
FP32 R/W 0.001-9999999
2007 Low Frequency
Cutoff
U16 R/W 0-100 Hz
2008 K-Factor
Number of Points
U16 R/W 2-20
2010 K-Factor
Decimal Point
U16 R/W 0-3
2011 Frequency 1 FP32 R/W 0.001-5000.000 2013 Frequency 2 FP32 R/W 0.001-5000.000 2015 Frequency 3 FP32 R/W 0.001-5000.000 2017 Frequency 4 FP32 R/W 0.001-5000.000 2019 Frequency 5 FP32 R/W 0.001-5000.000 2021 Frequency 6 FP32 R/W 0.001-5000.000 2023 Frequency 7 FP32 R/W 0.001-5000.000 2025 Frequency 8 FP32 R/W 0.001-5000.000 2027 Frequency 9 FP32 R/W 0.001-5000.000 2029 Frequency 10 FP32 R/W 0.001-5000.000 2031 Frequency 11 FP32 R/W 0.001-5000.000 2033 Frequency 12 FP32 R/W 0.001-5000.000 2035 K-Factor 1 FP32 R/W 0.001-9999999 2037 K-Factor 2 FP32 R/W 0.001-9999999 2039 K-Factor 3 FP32 R/W 0.001-9999999 2041 K-Factor 4 FP32 R/W 0.001-9999999 2043 K-Factor 5 FP32 R/W 0.001-9999999 2045 K-Factor 6 FP32 R/W 0.001-9999999 2047 K-Factor 7 FP32 R/W 0.001-9999999 2049 K-Factor 8 FP32 R/W 0.001-9999999 2051 K-Factor 9 FP32 R/W 0.001-9999999 2053 K-Factor 10 FP32 R/W 0.001-9999999 2055 K-Factor 11 FP32 R/W 0.001-9999999 2057 K-Factor 12 FP32 R/W 0.001-9999999
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Page 43
Modbus Communications 38
HP-327 HIT-4U
Register
(Decimal)
Description
Data
Type
Access Notes
2059 Frequency 13 FP32 R/W 0.001-5000.000 2061 Frequency 14 FP32 R/W 0.001-5000.000 2063 Frequency 15 FP32 R/W 0.001-5000.000 2065 Frequency 16 FP32 R/W 0.001-5000.000 2067 Frequency 17 FP32 R/W 0.001-5000.000 2069 Frequency 18 FP32 R/W 0.001-5000.000 2071 Frequency 19 FP32 R/W 0.001-5000.000 2073 Frequency 20 FP32 R/W 0.001-5000.000 2075 K-Factor 13 FP32 R/W 0.001-9999999 2077 K-Factor 14 FP32 R/W 0.001-9999999 2079 K-Factor 15 FP32 R/W 0.001-9999999 2081 K-Factor 16 FP32 R/W 0.001-9999999 2083 K-Factor 17 FP32 R/W 0.001-9999999 2085 K-Factor 18 FP32 R/W 0.001-9999999 2087 K-Factor 19 FP32 R/W 0.001-9999999 2089 K-Factor 20 FP32 R/W 0.001-9999999
4000 Pulse Function U16 R/W 0=off, 1=on, 2=test 4001 Pulse Width
(mS)
U16 R/W 4-300mS
4003 Pulse Scale U16 R/W 0=0.01, 1=0.1, 2=1,
3=10, 4=100 4005 Analog Out
Function
U16 R/W 0=off, 1=rate,
2=4mA, 3=12mA,
4=20mA 4007 Analog Out Low FP32 R/W 0.000-999998 4009 Analog Out
High
FP32 R/W 0.001-999999
4011 Alarm Function U16 R/W 0=off, 1=rate lo,
2=rate hi 3=rat lohi,
4=total, 5=test 4012 Total Alarm Set
Point
FP64 R/W 0.001-99999999
4013 Rate Alarm Low
Set Point
FP32 R/W 0.001- Max limited
by rate decimal
point selection:
999.999, 9999.99,
99999.9, 99999
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Page 44
Modbus Communications 39
HIT-4U HP-327
Register
(Decimal)
Description
Data
Type
Access Notes
4014 Rate Alarm
High Set Point
FP32 R/W 0.001- Max limited
by rate decimal
point selection:
999.999, 9999.99,
99999.9, 99999
7000 Request Hourly
Log Pointer
FP32 RO -1 (cleared logs) -
767 7001 Request Daily
Log Pointer
FP32 RO -1 (cleared logs) -
383 7002 Request Event
Log Pointer
FP32 RO 0-344
7003 Request Date FP32 RO 010100 - 123199 7004 Request Time FP32 RO 000000 - 235959 7005 Request Grand
Total
FP64 RO 0 – 99999999
16-bit registers
available at
address 7056-7059
(FP64) and 7062-
7063 (FP32)
7006 Request Rate FP32 RO 0 – Max limited by
rate decimal point
selection: 999.999,
9999.99, 99999.9,
99999
16-bit registers
available at
address 7050-7051
7007 Request Daily
Total
FP64 RO 0 – 99999999
7008 Request Daily
Run Time Seconds
FP32 RO 0 – 86400
7009 Request Hourly
Total
FP64 RO 0 – 99999999
7010 Request Hourly
Run Time Seconds
FP32 RO 0 – 3600
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Page 45
Modbus Communications 40
HP-327 HIT-4U
Register
(Decimal)
Description
Data
Type
Access Notes
7011 Request Current
Total
FP64 R/W 0 – Max limited by
total decimal point
selection:
99999.999,
999999.99,
9999999.9,
99999999.
This register is also
used to clear total by
writing 0 or set total
by writing desired
value.
16-bit registers
available at
address 7052-7055
(FP64) and 7060-
7061 (FP32)
7013 Request
Previous Day Total
FP64 RO 0 – 99999999
7014 Request
Previous Day Run Time Seconds
FP32 RO 0 – 86400
7015 Request
Previous Hour Total
FP64 RO 0 – 99999999
7016 Request
Previous Hour Run Time Seconds
FP32 RO 0 - 3600
7018 Request Hourly
Download Pointer
FP32 RO -1 (cleared logs) -
767
7019 Request Daily
Download Pointer
FP32 RO -1 (cleared logs) -
383
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Modbus Communications 41
HIT-4U HP-327
Register
(Decimal)
Description
Data
Type
Access Notes
7020 Request Event
Log Download Pointer
FP32 R/W -1 (cleared logs) –
344 (To increment
by one, use function
code 5) 7022 Fault History U32 RO Fault has occurred
since last power on.
Each bit represents a
specific fault
defined below. 7023 Active Faults U32 RO Fault is currently
active. Each bit
represents a specific
fault defined below.
7050-
7051
Request Rate FP32 RO Rate stored in two
16-bit registers
7052-
7055
Request Current Total
FP64 RO Current Total stored
in four 16-bit
registers
Total is reset by
sending a read
request to register 9.
7056-
7059
Request Grand Total
FP64 RO Grand Total stored
in four 16-bit
registers
7060-
7061 *
Request Current Total
FP32 RO Current Total stored
in two 16-bit
registers
Total is reset by
sending a read
request to register 9.
7062-
7063
*
Request Grand Total
FP32 RO Grand Total stored
in two 16-bit
registers
* NOTE – The Total and Grand Total values are available in 3 formats: 64-bit in a single register, 64-bit in four consecutive 16-bit registers and 32-bit in two consecutive 16-bit registers. The 64-bit format is recommended for greater precision, especially with values greater than 7-digits.
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Modbus Communications 42
HP-327 HIT-4U
Fault Codes
The following table defines each bit for the fault codes returned when polling register 7022 and 7023 using function code 03. When a value of 1 is returned for a bit, it indicates that the fault has occurred since last power on (7022) or is currently active (7023).
Bit Fault
0 Reset, brownout 1 Reset, reset pin 2 Reset, DoBOR 3 Reset, wakeup from LPM5 4 Reset, security violation 5 Reset, supply voltage supervisor low 6 Reset, supply voltage supervisor high 7 Reset, supply voltage monitor low 8 Reset, supply voltage monitor high 9 Reset, DoPOR 10 Reset, watchdog timer timeout 11 Reset, watchdog timer key violation 12 Reset, flash key violation 13 Reset, PLL unlock 14 Reset, peripheral/configuration area fetch 15 Reset, power management key violation 16 Low battery 17 Pulse output overflow 18 Alarm, rate low 19 Alarm, rate high 20 Alarm, total 21 Flash segment 1 invalid 22 Flash segment 2 invalid 23 Maximum input frequency exceeded 24 EEPROM read error on startup 25 Code execution error 26 Flow rate exceeds 20mA setting 27 Spare 5 28 Spare 4 29 Spare 3 30 Spare 2 31 Spare 1
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HIT-4 Communication Program 43
HIT-4U HP-327
7. HIT-4 COMMUNICATION PROGRAM Introduction
Hoffer’s HIT-4 Communication Program allows user to configure HIT-4 devices, monitor process variables, read data logs, and obtain diagnostic information from the HIT-4.
The program can be run without HIT-4 device connected to view and edit previously saved configuration files and data log files.
System Requirements
PC Windows XP, 7
Installation
Running the HIT-4 Communication Program
Connect HIT-4 device to a computer with either a RS-232 to RS-485 or USB to RS-485 converter.
HIT-4 port settings:
Baud Rate = 9600 Data Bits = 8 Stop Bits = 1 Parity = none.
The port settings are automatically selected by the program.
To start communication with the HIT-4:
1. Open the program by clicking on the HIT-4 icon on the
desktop, or navigate the program file located at C:\Program Files (x86)\Hoffer Flow Controls\HIT-4 and double click on the file “Hit4Master.exe”. The “Com Port” screen will appear.
2. Enter HIT-4 slave address.
3. Click on the “Connect” button to establish connection to the HIT-4.
The connection status is displayed in the lower left corner.
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44 HIT-4 Communication Program
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4. If the HIT-4 is not connected or the PC serial port is not configured correctly, the following message will appear in
the Communication Log window on the right side of the screen:
>HH:MM:SS AM OR PM: The PortName cannot be empty. Parameter name: PortName
Shut down the software, connect the HIT-4 to the PC and launch the HIT-4 Communication Program software.
5. If only the USB to Serial cable is attached to the PC, when
the “Connect” button is clicked the following error will occur:
Click “OK”; connect HIT-4 to the USB to serial cable, click on the “Disconnect” and click “Connect”.
6. When communication is established with HIT-4 the
Connecting to device widow will appear:
Click “Yes” to read HIT-4 configuration information. Once the configuration has been successfully read, the following window will pop-up:
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HIT-4 Communication Program 45
HIT-4U HP-327
Search for Connected Devices
If multiple HIT-4 devices are daisy chained together in a network, the Auto Search feature located on the “Com Port” screen provides the ability to search for all connected devices.
To select a device from a network perform the following:
In the Auto Search enter a numeric value for “Start Address” and
“Stop Address”.
Click “Search for Devices”. The software will scan all addresses in
the specified range and display all connect devices in the “Found Devices” field as well in the “Slave Address” drop down box.
Select the desired device address from the “Slave Address” drop
down box.
Click on the “Connect” button to establish communication with the
field device.
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Configuration of the HIT-4
In order to configure the HIT-4 click on the “Configuration” menu selection that will open the “System Settings” page.
System Settings Page
ID Number:
Enter the HIT-4 serial number. Valid entries are 0 through 99999999
Password:
Enter desired numeric password. Valid entries are 0000 through
9999.
Lock Unit:
Determines whether unit is password protected. Selection options: No = not password protected Yes = password protected
Sample Time:
Set maximum time to hold the display and analog output. Valid entries are 1 to 80, where 80 represents 8.0 seconds.
Contract Hour:
Determines the time when the daily log begins. Valid entries are 1 to 24.
Set Total: Set Total to user defined value. Valid entries 0 to
99999999.
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Flow Settings Page
The Flow Configuration screen is used to configure all parameters related to the flowmeter calibration.
Turbine Serial #: Numeric entry of Flowmeter serial number. Valid entries 0000000 to 9999999
Units: Units of measure for flow. Select Gal, BBL, L, LB, KG, ACF, ACFx1000, SCF, SCFx1000, M3 and NM3.
Total Decimal:
Sets location of the Total decimal point. Select 0, 1, 2 or 3.
Rate Time: Selects the flow rate time base. Select sec, min, hour or day.
Rate Decimal: Sets location of the Rate decimal point. Select 0, 1, 2 or 3.
Cutoff Frequency:
The frequency cutoff threshold in Hz. The HIT-4 will ignore
an input frequency that is below this user entered value. Valid entries are 0.000 to 100.000.
K-Factor Decimal: Sets location of the K-Factor decimal point. Select 0, 1, 2 or 3.
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Table Points: Set the number of points to be used for the linearization table. Valid entries are 2 to 20.
Average K-Factor: Enter the average flowmeter K-Factor. Valid entries are 0.001 to 9999999.9.
Correction Factor:
Enter flow and total multiplier. Valid entries are 0.001 to
99999.999.
K-Factor Method:
Select flowmeter linearization method as “Average” (single K-Factor) or “Linear” (2 to 20 point linearization table), or "Viscosity".
K-Factor Units: The K-Factor Units selection provides a way to enter calibration data in various units of measure. The units of measure must be selected prior to entering the K-Factors. When K-Factors are written to the device, they are converted to and stored in the base units pulses/gallon. The K-Factor Units parameter is provided for convenience and is not stored in the device.
Outputs Page
The Outputs Configuration screen is used to configure the Analog, Alarm and Pulse outputs.
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HIT-4 Communication Program 49
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Analog Output:
Drop down menu selection:
Off: turns off analog out Rate: turn on analog output proportional to flow rate 4mA: sets output to 4mA for diagnostic testing 12mA: sets output to 12mA for diagnostic testing 20mA: sets output to 20mA for diagnostic testing
Out Low:
Sets flow rate value for 4mA output. Valid entries 0.000 to 999998
Out High:
Sets flow rate value for 20mA output. Valid entries 0.001 to 999999
Alarm Output:
Drop down menu selection: Off: turns off analog out Rate_low: sets low flow alarm Rate_high: sets high flow alarm Rate_lohi: sets low and high flow alarm Total: sets total alarm Test: sets alarm output for diagnostic testing
Low Set:
Sets flow rate value for low flow alarm. Valid entries 0 to
999999. Max value is determined by Rate Decimal selection.
High set:
Sets flow rate value for high flow alarm. Valid entries 0 to
999999. Max value is determined by Rate Decimal selection.
Total Set Point:
Sets total alarm set point. Valid entries 0 to 99999999. Max
value is determined by Total Decimal selection.
Pulse Output:
Drop down menu selection; Off: turns off pulse out On turns on pulse out Test: outputs a test frequency of 1Hz, 50% duty cycle
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Pulse Width: Sets the pulse width in mS. Valid entries 4mS to 300mS.
Pulse Scale:
Pulse scaling that represents the number of output pulses per least significant digit of displayed total determined by the total decimal selection. Valid entries 0.01, 0.1, 1, 10 and 100.
Configuration Files
HIT-4 Communication Program Software allows the configuration of the device to be saved as a text file for future use. Configuration files may be saved from any of the configuration screens. The two available file functions are:
File Open:
Opens a previously saved configuration file. File format is *.txt.
File Save:
Saves the configuration as a text file.
Download the Configuration
Once all the required parameters have been programmed, the configuration may be downloaded to the HIT-4 by clicking on the “Download” button located on the bottom of any of the configuration screens.
Note: As each configuration parameter is entered, the parameter is automatically sent to the HIT-4.
Upload the Configuration
Clicking of the “Upload” button located on the bottom of any of the configuration screen will read the configuration data from the unit.
Printing Configuration Files
The configuration may be printed by clicking on the “Print” button located on the bottom of any of the configuration screens.
When the “Print” button is clicked on the user has the option to select a printer for printing or saving the configuration as a text file.
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HIT-4 Communication Program 51
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Process Monitor
The Process Monitor screen allows the user to monitor the process flow variables. The “Flow Total”, “Grand Total”, “Flow Rate”, “Current Day Total”, and “Previous Day Total” can be either read once or automatically updated.
Flow Readings Update:
Clicking on the “Update” button will read and display the “Flow Total”, “Grand Total”, “Flow Rate”, “Current Day Total”, and “Previous Day Total”.
Refresh Rate (sec):
Sets update rate in seconds when the Flow Readings are taken in the automatic update mode.
Start Auto Update:
Click on the “Start Auto Update” button to have the HIT-4 software auto poll the selected device and in real time to update the “Flow Total”, “Grand Total”, “Flow Rate”, “Current Day Total”, and “Previous Day Total”.
Stop Auto Update:
Click on the “Stop Auto Update” stops auto updating.
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Faults
HIT-4 self-diagnostic function records the following fault Conditions:
Power Reset Low battery Pulse output overflow Alarm, rate low Alarm, rate high Alarm, total Flash segment 1 invalid Flash segment 2 invalid Maximum input frequency exceeded EEPROM read error on startup Code execution error Flow rate exceeds 20mA setting
The fault conditions are reported on the Process Monitor page. Faults currently active are displayed in the “Active” window. Faults that have occurred in the past, since the last power reset, are displayed in the “Since Power On” window. The numerical code displayed above each window is used for factory diagnostics.
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HIT-4 Communication Program 53
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Data Logs
The HIT-4 records flow data into hourly and daily logs. Each log entry contains a Date/Time stamp, Total Flow and Run Time. The Run Time is the duration of flow in seconds recorded during the log interval. The maximum Run Time for an hourly log is 3600 and 86400 for a daily log. The data can be viewed in tabular, graph, save to file, print logs, and to export log data into an Excel spreadsheet. In addition the Event log allows the user to identify changes to the configuration parameters.
The Flow Logs and Event Log can be downloaded from the HIT-4 by clicking on the “Logs” in the menu bar.
The “New Data Logs” field will display the number of new “Hourly Logs”, “Daily Logs” and “Event Log”.
Logs are downloaded by clicking on the drop down “Select Log” box, and selecting the desired log to be downloaded. Once the selection has been made, either click on the “Download New” or “Download All” menu options.
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For example; the desired log to be downloaded is the Hourly Log. Select Hourly Log from the drop down selection box and click on “Download All”. The following screen will be generated:
From this screen, the user will be able to save the log, export log to Excel for printing or saving, clear the log, mark records as being read and use the graph for analyzing the flow volume trends.
Records can be selected either individually or in multiples to be marked as read. Individual records can be selected by clicking on the furthest left hand column. Multiple records can be selected by clicking on the first and last desired records to be marked as read. Selected record(s) will be highlighted in blue.
Clicking on the “Mark as Read” menu selection will mark all highlighted records as read, and change the new data logs status.
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HIT-4U HP-327
8. MAINTENANCE
Batteries require periodic replacement, and battery life depends on whether battery power is the primary or secondary power source.
All configuration settings are stored in nonvolatile memory; therefore, configuration settings will not be lost in the event of battery failure.
Lithium Battery Replacement
WARNING: To prevent ignition of hazardous atmospheres, do
not remove the cover unless the area is void of combustible gas and vapors. Replace the batteries only with battery pack part number 100-2732 for Ex d certified systems.
WARNING: The lithium battery that powers the HIT-4U is a
sealed unit; however, should Lithium batteries develop a leak, toxic fumes could escape upon opening the enclosure. Ensure that the instrument is in a well-ventilated area before opening the enclosure to avoid breathing fumes trapped inside the enclosure. Exercise caution in handling and disposing of spent or damaged batteries.
Important: Before replacing the lithium battery press the ► key to save the Total and Grand Total to nonvolatile memory. Once the battery is replaced and power is restored to the unit, the last saved Total will be displayed
The lithium battery is secured inside the enclosure by a Velcro strap and connected to a connector (J3) near the top of the circuit assembly.
To replace a lithium battery in the HIT-4, perform the following steps:
Ex Enclosure:
1. Loosen the cover set screw and unscrew the cover of the enclosure
counter-clockwise until it separates from the main body of the enclosure.
2. Using a small standard blade screwdriver, remove the two #4-40
screws located to the right and left side of the LCD display.
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3. Lift the display/keypad assembly from the enclosure, making sure the
circuit assembly does not contact the enclosure.
4. Loosen the Velcro strap, disconnect the battery from the J3 connector
on the circuit assembly, and remove the battery from the enclosure.
5. Install the new battery in the enclosure in the same position as the
original battery, and secure the Velcro tightly around the battery.
6. Connect the replacement battery to the J3 connector.
7. Place the circuit assembly over the standoffs and fasten with the two
#4-40 screws, ensuring that all connector wiring is inside the enclosure.
8. Replace the enclosure cover, threading it onto the enclosure in a
clockwise direction.
NEMA Enclosure:
1. Loosen, by turning counter-clockwise, the screws in each corner of
the enclosure cover to remove.
2. Remove four #4-40 thumb screws from the front panel by turning
counter-clockwise.
3. Lift the display assembly from the enclosure.
4. Loosen the Velcro strap, disconnect the battery from the J3 connector
on the circuit assembly, and remove the battery from the enclosure.
5. Install the new battery in the enclosure in the same position as the
original battery, and secure the Velcro tightly around the battery.
6. Connect the replacement battery to the J3 connector.
7. Replace the display assembly and enclosure cover.
Important: The interruption of power to the HIT-4 will cause the
internal clock time to be inaccurate. After replacing the battery, set the date and time via the HIT-4 Communication Program or use the front panel keys.
Battery shelf life is estimated at 10 years at a storage temperature of 25° C.
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Appendix A – Declaration of Conformity 57
HIT-4U HP-327
APPENDIX A
DECLARATION OF CONFORMITY
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Appendix B – Installation Drawings and Conditions 59 for Safe Use for Certified Systems
HIT-4U HP-327
APPENDIX B
INSTALLATION DRAWINGS AND CONDITIONS
FOR SAFE USE FOR CERTIFIED SYSTEMS
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Appendix B – Installation Drawings and Conditions 61 for Safe Use for Certified Systems
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Appendix B – Installation Drawings and Conditions 63 for Safe Use for Certified Systems
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Appendix B – Installation Drawings and Conditions 65 for Safe Use for Certified Systems
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Appendix B – Installation Drawings and Conditions 67 for Safe Use for Certified Systems
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Appendix B – Installation Drawings and Conditions 69 for Safe Use for Certified Systems
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Appendix B – Installation Drawings and Conditions 71 for Safe Use for Certified Systems
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