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,
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l
I
~lLUSIIRATfD PA~rS .GU~DE
: " . ,
'. [- ..-
~
"
-!
T Aa.E (J" COOENTS
PAGE -1- MAIN SHEET ASSEMBLY
PAGE -2- MAIN SHEET INSTALLATION
PAGE -3- CENTER BEAM ASSEMBLY
PAGE -4- CENTER BEAM AND CONTROL LINE INSTALLATION
PAGE -5- KING POST ASSEMBLY
f
PAGE -6- STEERING PEDAL ASSEMBLY
PAGE -7- STEERING PEDAL INSTALLATION
PAGE -8- RUDDER HOUSING ASSEMBLY
PAGE -9- RUDDER HOUSING INSTALLATION
PAGE -10- RUDDER ASSEMBLY
PAGE -11- PORT COVER ASSEMBLY AND INSTALLATION
PAGE -12- HULL HARDWARE
PAGE -13- HULL AND GRAPHICS
PAGE -14- OUTER BEAM ASSEMBLY
, PAGE -15- BFC CASTING ASSEMBLY
PAGE -16- AMA ASSEMBLY
PAGE -17- FOIL ASSEMBLY
PAGE -18- SENSOR ASSEMBLY WITH ARM
PAGE -19- UPPER MAST ASSEMBLY
PAGE -20- LOWER MAST ASSEMBLY
'.
PAGE -21- BOOM ASSEMBLY
PAGE -22- COMPRESSION STRUT, ~AIL LINK AND SHOCK
. -
PAGE -23- SAIL
PAGE -24- TRAILER AND ACCESSORIES
PAGE -25- SPARE PARTS KIT
NOTE: ALL I TEHS MARKED -SPECiAl ORDER- REQUIRE A MINIMUM 3 WEEK lEAD TIME.
REVISED 2~26-97 PAGE 0
/- ili
i~'~jL-'~'- "".;!4"!~-
,
~ ' . .,
J";1"'CC ,:,;,,\,;;'
"r.A
~
MAIN SHEET ASSEMBLY
RN516 WHT
TRAVELER LINE 10'6"
5/16" NYLON, WHT
RSOI4- BLK
MAIN SHEET TENSION BUNJI
10'7"
( BLOCK, I 1/2" DOUBLE
HI27
RM516 (WHITE,
BLUE, BLACK, REO)
MAIN SHEET LINE 37'
"
.
HI28
BLOCK, 1 1/2" DOUBLE
W/BECKET
PAGE 1
. '
i
" -i
MAIN SHEET INSTALLATION
8032041 8050111
SCREW NUT
8080541
WASHER
! 8031151 SCREW
!
H096
BLOCK, UPRIGHT
[ = = = = = ] 803 I 151 SCREW
HI50
CAM CLEAT, ALUMINUM
8030141 SCREW
H233 .
CHEEK BLOCK
H089
BLOCK, INLINE EXIT
8030201 SCREW
PAGE 2
.
~J '
~ .-
f.,,:'
I 53 1 3 I 00 I I
f .1 CENTER-BEAM ASSEMBLY I
~ "SPECIAL ORDER"
CENTER BEAM ASSEMBLY
531 71021
KING POST CASTING
8011231 RIVET
53130021
8031941 PAD, CONTROL LINES
SCREW 8031151
H292 SCREW
BLOCK, MICRO SWIVEL H233
BLOCK,
= :=.:::-:-:;:=~=~=~~~~ =
""'...
~ ~
RH316RED
SENSOR RETRACT LINE 145"
RH316GR RH316BLU
MAST ROTATION LINE '142" FOIL RETRACT LINE 185" PAGE 3
,
. .
CENTER BEAM AND CONTROl LINE INSTALLATION
53130011 :::: : ::::
BEAM STRAP
III! H279 MICRO CAM CLEAT
8010181 MICRO EYESTRAP
RIVET ,-- --- --, 8030041 SCREW
8030351
SCREW
53900061
GREEN STOP KNOB,
53900041 LINE HANGER
BLUE STOP KNOB 8031151
H28/
53410061
SCREW
53900051
RED STOP KNOB
PAGE 4
,..
KING POS T ASSEMBL Y
I 531 71 00 1 J
IKING POST ASSEMBLY I 5317002/
"SPECIAL ORDER" SET SCREW
(~~~r:~:=:3
(
5317006/
KING POST WIRE W/CAP
8010181
RIVET
5350101.1
KING POST EXTRUSION
531700 I. I
CARBINE HOOK
'",
, RH316PNK
HOOK ATTACHMENT LINE 10"
.
PAGE 5
STEERING PEDAL ASSEMBLY
153481 0 I I. I
ISTEERING PEDAL ASSEMBLY I
"SPECIAL ORDER"
53510011 BEARING, STEERING
~ POST LARGE
53480081
CABLE 270" 0
53480071 SCREW
8080511 WASHER
8050111 NUT
53480011 53480021
STEERING QUADRANT STEERING JOINER
~
8011231 10181
RIVET ET
@
53471031
STEERING TUBE
HORIZONTAL 18" 8010181
RIVET
53471041
STEERING TUBE .
VERTICAL 15" 53480041
20860000 LOCK RING END CAP
8020341 CLEV I S PIN (/~~'\~,, 535 1004 I BEAR I NG , STEER I NG
STEERING PEDAL
& POST SMALL
53481031
INSTALL TUBE 3 7/8" PAGE 6
, '
, -.'
,
H233
STEERING PEDAL INSTALLATION BLOCK, MICRO CHEEK
Bb31151
SCREW
RSOIBBLK
SHOCK CORD 2 I "
141
NG 2"
53480061
THRU EXIT
'"
"
8063001
NICOPRESS SLEEVE
PAGE 7
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;.'&:~:'
. ,
. ,
.
-'
RUDDER HOUS I NG ASSEMBLY
153411011 I
IRUDDERHSG ASSEMBLY I
"SPECIAL ORDER" 53410071 RUDDER HOLD UP-STBD
8050111 NUT
53410031 YOKE
53410021 LOCK RING
I ' 53410011 RUDDER HOLD UP GROOVED-PORT
. 8031121 SCREW
8040051 BOLT
53410081 LOCK DOWN PLATE
8031191 SCREW
8031121 SCREW
53410051 BULLET GUIDE
8011231 RIVET
8010181 RIVET
53410091 ANCHOR PLATE
53410101 STUD
8050101 NUT
53410121 TILLER
5341 01 I I CAP
53411021 RUDDER CASTING
PAGE 8
,c.."C -I
" ~~
,
RUDDER HOUSING INSTALLATION
C 8040361 BOLT -
RUDDER ATTACHMENT 8050521 NUT
8080631 WASHER
8020161 CLEVIS PIN
53101011 GUDGEON
8080701 WASHER
8050111 NUT
8032041 SCREW
8032071 SCREW
53 I 000 I I
SPACER GUDGEON.
I 8020201 CLEVIS PIN
53410051
BULLET GUIDE
PAGE 9
.
.
.
j
RUDDER ASSEMBlY
I ~G66~2°~55EMBLY I 534-90022
5,3490001 , SPEEDO TUBE
RUDDER ASSEMBLY
"SPECIAL ORDER"
8031151 SCREW
53410061 HANGER
RS316BLK SHOCK CORD 7"
53490071 RETAINER
f
0 8050101 NUT
. 53490111 SPACER
804- I I I I BOL T
8080541 WASHER
534-90101 MOUNT
534-90061 KNOB ASSEMBLY
534-90081 KNOB
80514-31 NUT
8080621 WASHER
, 804-0011 BOLT
8050111 NUT
8080541 WASHER
10532021 YOKE
8060111 COTTER PIN
534-90091 BULLET
WITH COTTER PIN
. 534-90011
RUDDER BLADE
8031151 SCREW
PAGE 10
.
,"
.
PORT COVER ASSEMBLY & INSTALLATION
153370001 I
I PORT-COVER ASSEMBLY I
"SPECIAL ORDER"
53410061 HANGER
RS3 16BLK SHOCK CORD 1 2"
RH316RED
8011231 RIVET
61510011 EYESTRAP
8080731 WASHER
8031151 SCREW
31 RIVET.
57110001 WASHER
INSTALLATION
PAGE II
~
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. ;!l~
,
\ HlA.L HARDWARE
" cP ~~ 803030 1 SCREW
I,.;:. I' :) c;;r - BOW
~ 1/ . tL 53820021
~) V /1(tv BOW WIRE ASSEMBLY
53810011 DECK FAIRLEAD
53~90051 SPEEDOMETER
5-35 MPH
53~90055 10-60 MPH
@ 1591
COMPASS W/SCREWS
53600011
LOWER SEAT RACK 53790000-DECK EYE
SHROUD ANCHOR
803/111 SCREW
53600021
UPPER SEAT RACK
801003f RIVET
STERN
'\
PAGE 12
,.
'.
. WHEN ORDERING A HULL ASSEMBLY ARE:
. KING POSf.
PARfS SHOWN HERE BUf NOf INCLUDED
SEAf ASSY. . SEAf PAD. CENfER BEAM.
530 1000 I HULL AND GRAPH I CS
MAIN HULL ASSEMBLY
530 I 00 I I
MAIN HULL THRU POST
FINISH AND DRILL JIG
"SPECIAL ORDER"
53050001
STRIPE 3/8 BLUE.
53050002
STRIPE 3/8 PINK
53050011 DECAL
"KETTERMAN TRIFOILER"
53050021 f
DECAL by Hobie Cat.
.t:
5360004 [
'. SEA T PAD ASSEMBLY
'\"
"
~
PAGE 13
, .
~ .
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OUTER BEAM ASSEMBLY
153141001 I 153151001 l -
IBEAM ASSY. -STBD I IBEAM ASSY. - PORT I
"SPECIAL ORDER" "SPECIAL ORDER"
(:~~~~~;2 "._-'- H224 BLOCK MICRO BULLET
53150011
STUD BEAM END CASTING
53900071 53150021
PLASTIC HOOK RUBBER BUMPER
53151011 BEAM END CSTG. ASSEMBLY
~ 53151021 BEAM END CASTING
53161031 QUICK PINS
WITH LANYARD ASSEMBLY
53161011 BEAM SADDLE CSTG ASSEMBLY
53161021 BEAM SADDLE CASTING
53210001 MAST
ROTATION PULLEY/HOOK
53900061 STOPPER KNOB GREEN
RH316RED
SENSOR RETRACTION LINE
RED I 03"
RH316GRN
MAST ROTATION LINE
GREEN 103"
80242011 2 HOLE PLATE
8010181 RIVET
090021 TAPE. WHT VINYL
PAGE 14.
~ . .
, .
, "-
BfC CASTING ASSEMBLY
(BEAM FOIL CONNECTION)
53331031
BFC/FOIL PLATE ASSEMBLY 53640031 MAST STEP
"SPECIAL ORDER" BRACKET ASSEMBLY
8031051 SCREW
.~
0 0
50502201 SPRING PIN
8020181 CLEVIS PIN
20860000 LOCK RING
53330031 GUIDE PIN
53310031
~, ol-a--~ HINGE PIN
"
-- 36600041
::;---t ::;---t, LOCK RING
()"'"""" "
.
53310021
LOCK DOWN PLATE
8031111 SCREW
8050111 NUT
PAGE 15
AMA ASSEMBLY
"SPECIAL ORDER" PORT SHOWN
15306 I 00 1 I
IAMA-ASSEMBLY- STBD I
153071001 I.
lAMA ASSEMBLY - PORT I
"SPECIAL ORDER"
53060011 STUD -
53060001 AMA - STBD
FIBERGLASS ONLY
53070001 AMA - PORT
FIBERGLASS ONLY ,
53911011 SHOCK MOUNT !
8032121 SCREW : :.
53060021 FOIL FARING - STBD__~ :
53070021 FOIL FARING - PORT, :
53331031 BFC ASSEMBLY : I
I
I
, I
, I
I I
, I
, I
/ I
I I
I I
C,~C
8030701 SCREW
T
, ,91281000 DRAIN SCREW
"
"
,
WITH GASKET
PAGE 16
f;~
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'. .
. .
r" .
FOIL ASSEMBlY
"SPECIAL ORDER"
" OUTBOARD SIDE "
~ COMPLETE FOIL ASSEMBLY - PORT
533 I 1 00 I
'1
53321001
COMPLETE FOIL ASSEMBLY - STBD
"SPECIAL ORDER"
8040531 BOLT
808064t WASHER
RH316BLU BRIDLE LINE 20"
53310001 FOIL - PORT
FIBERGLASS ONLY
53320001 FOIL - STBD
FIBERGLASS ONLY
53330041 WASHER
8040571 BOLT
53310031 HINGE PIN
f
FOIL PLATE
CASTING'
NOT SOLD SEPARATELY
8031111 SCREW
53310021 LOCK DOWN PLATE
8050 I 1 1 NUT .
53310041 THREADED INSERT
8050541 NUT
r53330001 I
IFOIL COVER ASSEMBLY I
PAGE 17
. .
;". .
"
'. . 1(Z2
J Z/
r.
SENSOR ASSEMBLY W/ARM c > ~
-- Sc~£~ o().:>DQw\.J
~ ,
153081001 I 5~"R CXJ?.Q
'SENSOR ASSY W/ARM I p~ fYe
"SPECIAL ORDER"
53090001
SENSOR ASSEMBLY $
RSP764GRY SENSOR ...~
BOW LINE 105" ~ 03\I'""V
53090041 HINGE PIN I
53090081 ROLL PIN
I
53080031 SPACER
8030261 SCREW
53090031 HOOK
53080001 SENSOR ARM
FIBERGL,ASS ONLY
53080022 CONNECTOR PIN ASSEME1LY
'.
PAGE 18
. .
UPPER MAST ASSEMBLY 8020121 CLEVIS PIN
"SPECIAL ORDER" STARBOARD SHOWN 53620011 SHEAVE
53582011 . .
. UPPER MAST ASSY. - STBD
53592011 ~
UPPER MAST ASSY. - PORT
"SPEC IAL ORDER"
53610011 MAST HEAD ASSEMBLY
5361102J MAST HEAD CASTING
10680000 HALYARD HOOK
53280001 MAINfHALYARD ASSEMBLY
53120011 CONNECT PIN ASSEMBLY STBD. c-t.7C!-Ct:. .;
53120001 CONNECT PIN ASSEMBLY PORT. "',.;/ I . ,--
53121021 COMPRES ~,-
20860000 LOCK RING
C PI-) 1")<..1: - i-
l'
53790001 SHROUD ASSY-STBD
53790011 SHROUD ASSY-PORT
.. CL253 CLAM CLEAT
RH316WHT LINE 48"
53790141 SNAP HOOK BY WICHARD
53770011 BOOM AT
H224 MICRO BLOCK
53100001 SENSOR RETRACT LINE ASSEMBLY
53730011 MAST CLEAT NYLON
53581021 MAST SPL.ICE
.. IF SHROUD IS NOT REPLACED, A SHACKLE
CAN BE USED TO ATTACH CLEAT TO THIMBLE.
PAGE 19
'i
, .
.
LOWER MAST ASSY.
PORT SHOWN
"INBOARD" "OUTBOARD"
53581011 LOWER MAST ASSY-STBD
53591011 LOWER MAST ASSY-PORT
"SPECIAL ORDER"
53900011 SHOCK ATTACHMENT
CASTING ASSEMBLY
53790041 HOOK
RS316BLK SHOCK CORD 33"
53280011 LINE HANGER
8032121 SCREW
H233 BLOCK, MICRO CHEEK
RH316WHT LINE 59"
53581031 LOWER MAST SECTION
MACHINED 34"
H244 FIDDLE W/V-JAM
g 53790041 HOOK
53090061 PADE
H224 MICRO BL
RH316WHT LINE 24"
H233 CHECK BLOCK
53640011 MAST BASE
ASSEMBLY W/ROTATOR
AND SOCKET
5323001 f ROTATOR BAR
RS316BLK SHOCK CORD II"
53640001 MAST ROTATION BALL
53640021 SOCKET PAGE 20
MAST ROTATION
"
.
BOOM ASSEMBL Y
"SPECIAL ORDER" PORT SHOWN
1 ~5b~'~~~Y - PORT l 3 537 I I 00 I
BOOM ASSY - PORT -. 15372100 II
ISOOM-ASSY - STBDj
"SPECIAL ORDER"
5371002f BOOM END CSTG ASSEMBLY - PORT
-53720021 BOOM END CSTG ASSEMBLY - STBD
1-53731011 BOOM END CASTING
2-8040751 BOLT
3-53740011 PLUNGER
4-805143\ NUT
5-8080622 SPLIT WASHER
6-53740021 BOOM CONNECTION BLOCK
53711021 EXTRUSION DRILLED - PORT
53721021 EXTRUSION DRILLED - STBD
RS332BLK SHOCK CORD 48"
8080751 WASHER #6
53710011 LINK PLATE - PORT
53720011 LINK PLATE - STBD
.53740031 OUTHAUL HOOK
RH315WHT LINE 50"
53740041 OUTHAUL
PAGE 21
. .
. '
,
. .
COMPRESS I ON STRUT, SA ILL I NK AND SHOCK
153121001 I
ICOMPRESSION STRUT ASSY I
"SPECIAL ORDER" 53/20071 COMPRESSION STRUT
END CAP ASSEMBLY
(1- I
f
53500011 SAIL LINK
END CAP ASSY.
PORT OR STBD.
15350 1 00 I I
ISAIL LINK ASSEMBLY I 71111 PAD EYE, BLK NYLON
8010171 RIVET, CSK-AL
"SPECIAL ORDER"
153911001 I 53910011 SHOCK END
"SPECIAL ORDER" .
'-.
~'SHOCK-ASSEMBLY. I " CAP ASSEMBLY 0
0
8011231 RIVET S'S'~~ n1'
8020141 FAST PIN WITH RING
PAGE 22
""
:.1 " .
~~' .
1".. ..
'; 53000000 BATTEN SET
53990014 SAIL, TWILIGHT
53990015 SAIL, SONIC
53991991.SPECIAL ORDER 2 COLOR
53991992 SPECIAL ORDER 3 COLOR
12430011 "H" LOGO (PAIR)
14" SAIL NUMBERS:
BLACK
#1 12710031
#2 12720031
#3 12730031
#4 12740031
#5 12750031
#6&9 12760031
#7 12770031
#8 12780031
#0 12700031
SAIL
I
53000000 BATTEN SET
INDIVIDUAL BATTENS
1-53011011 _.
2-53020011
3-53030011'
4-53040011
5-53050011
53000011 BATTEN END CAP
53050011 TRIFOILER GRAPHIC
33.5 SAIL WIND INDICATER
PAGE 23
"
- \'
. ~
..
; ';
TRAILER AND ACCESSOOIES
53850031 ALUMINUM TRAILER
53860001 COMPLETE FIBERGLASS TRAILER KIT
53860011 TRAILER SHOCK CORD KIT
"SPECIAL ORDER"
RS516BLK SHOCK CORD 40"
53820011
FORWARD RACK ASSEMBLY
RSOI~BLK SHOCK CORO 15"
53150021 RUBBER BUMPER
.
,
RS038BLK SHOCK CORD 70"
~~~~=~===~~~~~~' ASSEMBL Y
, '.
:
53840011
HULL SADDLE ASSEMBLY
53830011.
SIDE RACK
PORT OR
STBD.
~~~~:~:~:~~https://manualmachine.com/
53870001
BEACH DOLLY SADDLE
PAGE 24
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"SPECIAL ORDER" SPARE PARTS KIT
53780001
KIT INCLUDES ALL ITEMS SHOWN
( :I~~~:~ 53410071 LOCK - RUDDER HOLD UP
()
\~~~~~:::~~~ 53310031 HINGE PIN
0 BFC/FOIL PLATE
53490091 BULLET, . 53080022
RUDDER ADJUSTMENT KNOB
::;S) :
::;S) :
2 COTTER PIN5
{;\:~:I!;~~_~~~:~ CONNECT PIN
I ASSEMBLY
I
I
I
J8060111 53410011 RUDDER HOLD UP
WITH RING GROOVE
(S;~~~ 53410021 LOCK RING
~ SHOCK END CAP WITH PIN
~:::::~::: 53910171
(5~::::~
335 SET OF 14 TELL TAILS ~
LOCK RING
36600041
53911011 SHOCK MOUNT
53640041 MAST ROTATION,
BALL AND SOCKETT ASSY.
RN516WHT TRAVELER
LINE 10.5'
17 So COf{
53500011 SAIL LINK .II
END ASSEMBLY \/I'/)
0
53790141 SNAP HOOK
PAGE 25
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