Hobie 17 User Manual

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Introduction
Welcome to the Robie Cat family of sailors. Thanks for joining us. By purchasing the
Robie 17, you are treating yourself to the ultimate in single hand sailing enjoyment.
Even if you have long experience with sailboats or if you have owned Robie Cats in the past, please read this manual thoroughly. It will give you easy, accurate instructions on assembling your new boat. We suggest reading through the manual completely before you begin assembly. Pay special attention to the boat and parts descriptions shown on the follow-
mg pages.
If you are new to sailing, this manual will not teach you how to sail. There are many excellent courses and books available on the safe handling of small sailboats. Contact your Robie dealer or local Coast Guard Auxiliary for recommendations on courses in your area. They'll be happy to help. For your information, we have included a toll-free number on page 25 which will enable you to learn more about courses in your area.
Please remember to obey the most important rule of all when assembling your boat ­stay away from overhead power lines! Before starting to rig your boat, thoroughly examine
the area for power lines and report any potentially hazardous power line that you see by writing to the reponsible utility company, send a copy to Robie Cat Bounty Program, P.O. Box 1008, Oceanside, CA 92054 and sail elsewhere. Remember, CONTACT OF A MAST WITR A POWER LINE COULD BE FATAL.
The Robie 17 is made with the innovative ComptipTM mast tip (U.S. Pat. No. 4,597,346).
This is an essentially non-conducting composite tip which can help prevent electrocution and
boat damage from mast/power line contact. Robie Cat worked many years to develop this new tip so that it would be as effective as possible. Still, nothing can pro'vide total protection at all times, so it's best to avoid wires. Be sure to read the "Maintenance" section to find out how to protect the tip's insulating ability.
By following the instructions, maintaining your new boat properly and observing safety
rules, we're confident you'll receive many years of sailing enjoyment from the Hobie 17.
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BAT
COMPTIP
MAST TANG
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HOSIE 17
Terminology
ALUMINUM lOWER MAST
SHROUD
TRAPEZE LINE
ClE OUT
MAl OOWNHAUl
MAST BASE LE ADJUSTER
Till
UPPER FRONT CROSSBAR
STERN CASTIN BOW
RUOOE
lOWER RUOOE CASTIN
WARNING
Before starting assembly, be sure the area in
which you plan to work is free from overhead \
power lines. Contact of a mast with a power . line could be fatal.
Tool List .
You will need the following tools to complete assembly:
1. 1/4" alIen wrench 5. standard pliers 9. knife or razor blade
2. phillips head screwdriver 6. needle-nose pliers 10. 7/16" socket wrench or
3. flathead screwdriver 7. bailing wire open-end wrench
4. rubber mallet 8. anti-seizing lubricant 11. adjustable wrench
-2­"
1. Rear Crossbar 10. Trampoline Lace Line 16. White Teflon Rudder
2. Right 17 ,Hull (Starboard) 11. Trampoline Corner Tie Pin Bearings (6)
3. Eye Straps (4) Lines (4) 17. Rudder Pins (2)
4. Trampoline 12. Wing Frames (2) 18. Tiller Crossbar
5. Front Crossbar 13. Wing Trampolines (2) w/Extension
6. Left 17 Hull (Port) 14. Removable Wing Bar (2) 19. Tiller Connector Kit (2)
7. Crossbar Bolts (4) 15. Rudder/Tiller Assemblies (2) 20. Drain Plugs (2)
8. Anchor Bars (4) Red Sticker = Port (left) 21. Wire Set
9. Plastic Caps (4) Green Sticker = Stbd. (right) 22. Large Bell Shackle
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23. Mast 31. "J & H" Trapeze Handles (2) 39. Double Block
24. Small Bell Shackle (1) 32. Rope Locks (2) 40. Downhaul Line
25. 10-Hole Stay Adjuster (4) 33. Mainsail 41. Triple Boom Block
26. 1/2" Clevis Pin and Ring .(8) 34. Battens (6) 42. Mainsheet Cleat/Triple Block
27. White Shroud Adjuster 35. Mast Rotation Line 43. Mainsheet Covers (2) 36. Downhaul Single Block 44. Boom
28. Mast Step Pin and Rings w/Shackle 45. Shackle w/Pins & Rings for
29. Trapeze Shock Cord 37. 11/4" Clevis Pin and Ring #41 & 42
30. Trapeze Lines (2) 38. Twist Shackle 46. Hull Wing Opening Caps (4)
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HOBIE 17 ASSEMBLY MANUAL UPDATES
The following items have been changed or re-designed.
Section I Trampoline installation. CROSSBAR
The trampoline has been changed from the
original one or two piece to the three piece shown here.
Install as shown here.
1. Slide left and right halfs into front crossbar
using slot in center of front crossbar. Slide trampolines aft along tracks in hulls. Fasten corners to eyestraps with shackles. Shackle
connections are only used at front corners.
2. Fold rear section in two then feed from 0 0
center slot in rear crossbar towards each hull.
3. Lace as shown in diagram to right. Tie off 0
one end of each lace line at grommet indicat- 0
I .
ed as #1 (3 lace lines) with a bowline knot. Follow number sequence and end at rear cen­ter area. Tighten and tie off with several half hitch knots.
NOTE: do not over-tighten as damage may
be caused to grommets.
Section I X Boom
The gooseneck connection (boom to mast)
has been changed from the original assembly. Install as shown here.
1. The gooseneck fitting is installed in the mast base and held from vertical movement by the clevis pin that supports the downhaul
block.
MAST
2. Bolt the "U" shaped stainless steel plate
(vertex) to the boom pin.
3. the "U" shaped stainless steel plate(vertex)
is pinned to the gooseneck by a clevis pin MAST BASE passed through vertically.
Assembly Instructions
I. Frame and Vinyl Trampoline
Assembly Instructions
(See page 8 for mesh trampoline instructions.)
Note ~':
All directions referring to "right," "left," "front" and "back" are based on looking from the stern toward the bow.
1. First, with the trampoline track facing forward, slip the rear crossbar (part no. 1) onto the right hull (part no. 2). The factory­installed support castings slide into the crossbar. Be sure the crossbar fits entirely Fig. 2 over the support casting. It may be neces­sary to tap the crossbar onto the hull with the rubber mallet. See Figure 1.
Fig. 3
eyestrap is attached to its crossbar and positioned as shown in Figure 3, tighten the
Fig. 1 eyestrap.
2. Slide one of the four eyestraps (part no. 3) 6. Attach the front crossbar (part no. 5) onto on the crossbar by slipping the square nut the left hull (part no. 6) over the crossbar inside the track. The eyestrap should be receiver casting. Slide the eyes trap on as in positioned as close to the hull as possible, step 5. without touching it. 7. Slide the left corner of the trampoline into
the right side of the front crossbar from
Note right to left. The flap on the trampoline
should be on the top on this side. Now slide
The trampoline (part no. 4) is split diagonally on the last eyestrap (part no. 3).
into two halves. The right, rear section of the 8. Now slide the small bolt rope down the
vinyl trampoline has Velcro@ patches sewn to siderail of the left hull. Check to make sure
it. The left, forward section has a 4-inch flap there is an eyestrap on all four corners of also with Velcro@ patches. the trampoline.
9. You can now join the left hull, the forward
3. Now, insert the rear bolt rope of the vinyl crossbar, and the trampoline assembly to trampoline (item 5) into the crossbar track the right hull rear crossbar and trampoline. and slide it across from left to right. First, attach the left side of the rear cross-
4. Now slide the right trampoline bolt rope bar and the left hull, making sure the through the track on the right hull. Refer to crossbar is completely over the support Figure 2 for completed procedure. casting. Next, slip the front, right receiver
5. Slide the second eyestrap (part no. 3) onto into the right side of the front crossbar so the crossbar so one eyestrap is on each side each corner of each crossbar fits snugly of the trampoline on the crossbar. As each over the castings as shown in Figure 1.
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CAUTION Note
Before completing step 1.0, check the threads Once the boat has been sailed a few times it of the crossbar bolts (part no. 7) by hand screw- takes on "normal set." In other words, the ing them into each anchor bar (part no. 8). If crossbar and hulls will set and need retighten­the bolt will not thread easily, use a tap and die ing. This setting also occurs after trailering to clear the threads. Use an anti-seizing lubri- any long distance. This tightening procedure cant such as Never-SeeZi!J to help prevent cross- should be performed periodically. threading and galling.
11. Once each bolt is tightened securely, insert
10. Now that the boat is framed, you can insert the four plastic caps (part no. 9) into each the crossbar bolts (part no. 7) into each of existing access hole in the crossbars. If the the access holes on the inboard side of each track on the rear crossbar intereferes with crossbar. The access holes can be seen in the covers, slice a small piece of the cap off the center of the crossbar in Figure 3. To using a razor blade. (See Figure 6.) help align the bolt and anchor bar under the rail, use one of the other bolts to hold the anchor bar in position while starting to thread the assembly from the top using the
1/4-inch alIen wrench. (See Figures 4 and 5
for reference.)
Fig. 6
12. Lace the trampoline using the supplied length of 1/4-inch lace line (part no. 10). Thread the line by alternating trampoline grommets on each side. Tie one end off to
" . Work the lace line tighter and tighter be-
. tween the grommets from each end, then
Fig 4 the last grommet and eyestrap (see Fig. 7).
secure the line once again at each end as in Fig. 7.
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Fig. 5
Fig. 7
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13. Use the supplied trampoline corner tie lines (3/16 x 12" part no. 11) to tighten each corner of the trampoline to its correspond-
ing eyestrap. Tighten snugly (see Figure 8). Close the flap and check the fit. This com-
pletes the vinyl trampoline installation.
Fig. 8
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