Hobby-Lobby albatros DVA Assembly Manual

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Albatros DVa
Wingspan: 52 in. (1325mm) Length: 41 in. (1045mm) Wing Area: 723 in². (46.65dm²) Flying Weight: 60 oz. (1.70kg) Wing Loading 11.95 oz/sq. ft. Center of Gravity 2.6 in. (66mm) back from LE top wing
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Additional Items Required
¨ 4-channel Aircraft Radio w/ Receiver (minimum) ¨ 3 cell Lipo battery 2100-2500mAh ¨ (1) Hitec HS-322 servo ¨ (2) eRC 8g servos ¨ (1) eRC 9g metal gear servo ¨ (2) 12” servo wire extensions ¨ eRC Brushless 45 amp ESC w/SBEC ¨ eRC Brushless BL25 Motor ¨ APC 12x6E Propeller ¨ 5-minute Epoxy Glue ¨ Thin CA Glue ¨ Phillips screwdriver ¨ Hex Drivers ¨ Needle Nose Pliers ¨ Hobby Knife ¨ Soldering iron and electrical solder
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1. Install the full size servo for the elevator in the fuselage. Place the output shaft end of the servo toward the tail of the airplane.
2. Install the 9g metal gear servo for the rudder in the fuselage. Place the output shaft end of the servo toward the tail as well.
3. Before installing the servo arms, slip the pushrods into the fuselage and attach “Z­bend” end to servo arm.
4. Locate the horizontal stabilizer and the CA hinges.
5. Insert CA hinges into pre-cut slots in trailing edge of the horizontal stabilizer. Insert the hinge 1/2 way into the surface and put a pin through the hinge to keep it centered.
6. Slip the elevator onto the CA hinges, leave a small gap between elevator and stabilizer.
7. Make sure that the elevator has the mounting location for the elevator horn on the right side of the center. The photo shows the stabilizer from the top view.
8. Check that the elevator is centered on the stabilizer and that the gaps are even before you apply the CA to the hinges.
9.
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10. If there is too much wood showing on the top of the stabilizer, iron on a scrap of the matching covering from the spare covering provided.
11. Slide the horizontal tail into the slot in the fuselage and center. Do Not Glue yet.
12. Locate the vertical fin and rudder and hinge together in the same manner as the horizontal stabilizer and elevator.
13. Insert the vertical fin and rudder into the slot on the top of the fuselage. There are tabs on the bottom of the vertical fin that must engage in slots on the horizontal stabilizer.
14. When satisfied with the fit CA the joints using thin CA and a small tip to keep things neat.
15. Screw the nylon control horns to the elevator and rudder. The elevator horn is on the bottom right of the elevator and the rudder is on the left side of the rudder. Use the 6 shorter screws that look like the photo to the right.
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16. Single 35” piece of stranded wire is for the tail brace. The other pairs of wires will be used later for the main rigging of the wings.
17. Locate the tail brace parts shown in photo. You will also need the 35” wire and 2 crimp tubes.
18. Install the U shaped metal over the tail skid and bolt in place with a swivel on each side.
19. Slide the wire through one of the crimp tubes then through the swivel and back through the crimp. Lock in place by crimping the tube with a pair of pliers.
20. Thread the wire through the pre-drilled holes in stabilizer and fin and finish by repeating the process on the other crimp
21. Attach the pushrods to the rudder and elevator and adjust to neutral position.
22. Remove the servo hatches from the bottom of the upper wing.
23. Test fit the micro servo making sure that the servo arm does not bind on the opening of the servo hatch.
24. If the servo arm is not centered in the opening, adjust by cutting the wood mounting ears for proper fit.
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25. With servo mounted on hatch, extend the length of the servo wire with a 12” extension. Tape the connection so that it cannot be pulled loose.
26. Tie the male plug end of the extension to the pull string located in the wing.
27. Cut open the hole on the bottom of upper wing near the cabane strut attachment.
28. Fish the servo extension through the wing and out the exit hole.
29. Repeat this process for the other aileron.
30. Screw each hatch in place using 4 small washer head screws.
31. Install the CA hinges in the leading edge of the ailerons. Insert them 1/2 way in the control surface and pin the center to prevent the hinge being further inserted.
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32. Check the hinge gap and keep it small. Using the shaft of the pin as a guide is a good idea.
33. When satisfied with the fit of the aileron, CA it in place with a quick shot of thin CA glue. Flex the control surface down and add 3 drops to each hinge then flex aileron up and repeat the process.
34. Nip the excess screw length off with a pair of side cutters or a Dremel cut-off wheel.
35. Locate the remaining 2 nylon control horns and the longer screws and install in the pre-drilled locations on each aileron.
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36. The photo at the right shows the parts needed to assemble the landing gear. Not shown in the photo are the 3 wheel collars, you will need them as well.
37. Slide one wheel onto axel and then one of the wheel collars.
38. Next slip on one of the landing gear leg attachment parts onto the axel with the bends leaning away from the wheel as shown.
39. Install the landing gear legs onto the attachment part.
40. Slide the landing gear spreader bar with its airfoil facing in the direction of flight. The longer leg is the rear leg.
41. Slide on the other landing gear attachment part followed by another wheel collar and tighten.
42. Install the remaining landing gear legs.
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43. Slip on the second wheel and the final wheel collar and tighten, make sure that the wheels rotate freely.
44. The assembly should look like the photo to the right and is ready to install into the slots in the fuselage.
45. Carefully install the wire ends into the slots on the fuselage and slip them fully into the pockets.
46. Locate the 4 ply inserts as shown.
47. Insert one ply spacer into each of the slots. Do not apply glue, we will add a few drops of CA when we have them all complete.
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48. You may need to use the end of a piece of ply to aid in inserting the spacers, they are a tight fit.
49. Once fully inserted apply a few drops of thin CA to retain the spacers.(See photo)
50. If you are using the recommended eRC BL25 motor, you will need to install the laser cut ply mounting disc to the rear of the motor instead of the X-mount that came with the motor.
51. The motor shaft must be shortened by about 1/4" so that the rear of the collet adapter touches the anodized motor case.
52. If this is not done the spinner will have too large a gap behind it.
53. Slide the ESC into the fuselage and screw the motor mount to the firewall with the supplied allen head screws.
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54. The installation should look like the photo to the right.
55. With the dummy motor installed, the battery hatch installs and is held in place with magnets.
56. Install cabane struts on fuselage. Use small machine screw, washer and nut.
57. Cabane should be mounted to the bottom side of the supports as shown.
58. Install the outboard struts to the bottom of the upper wing. Mount them to the outside of the supports.
59. The installation should consist of. A screw through the strut and then the support. Slip a swivel onto the screw then a washer followed by the nut, snug in place.
60. Photo shows the two additional swivels that are installed with small wood screws to the outboard underside of the upper wing. The location is pre-drilled.
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61. In addition to the cable you will need this hardware.
62. Machine screws, washers and nuts to attach struts to wings and fuselage
63. Turnbuckles, cable connectors and cable crimps to attach cable and adjust cables.
64. Locate the cables and separate into groups shown.
65. Two 21” pieces at outboard wing tips
66. Bottom wing strut attachment front hole.
67. From the outside of the strut insert screw with swivel through strut an strut attachment. Slide another swivel to the screw then a washer and nut.
68. With a screw and nut attach the base of 2 cable connectors to the top of the swivel.
69. Take one of the 74” cables and attach a turnbuckle as shown.
70. Insert wire end through crimp, then through eye on turnbuckle, back through crimp in opposite direction, make a loop and insert cable through crimp in the same direction again.
71. Snug up cable and crimp the tube with a pair of pliers.
72. Photo shows assembly uncrimped.
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73. Install swivel on side of fuselage nose with washer head wood screw.
74. Unscrew the turnbuckle so that you will have adjustment room later.
75. Start at the location shown in photo.
76. Slip one crimp on cable and thread cable through swivel on nose and back through crimp.
77. Next the cable goes through the upper rear swivel then down to loop at root of lower wing, finishing at upper front strut.
78. Slip a crimp on cable before inserting in swivel, then back through the crimp. The same process as at the turnbuckle.
79. DO NOT TIGHTEN AND CRIMP AT THIS TIME
80. Repeat process on opposite wing.
81. Install one turnbuckle to cable connector at outboard lower strut as shown.
82. Take one of the 51” cables and connect it to the turnbuckle with crimp as before.
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83. Thread cable through rear upper cabane swivel, then through a cable crimp, then the lower wing root connector and back through the crimp before going to the upper cabane swivel and back to the turnbuckle at the base of the outboard strut.
84. Make sure that you have adjustment room on the turnbuckle. Snug up the cables before crimping.
85. Using the 21” cables create the outboard rigging starting at the upper front swivel.
86. Three crimps will be used. One at the beginning, middle and end. No turnbuckles are used here.
NOTE: When complete you will have 2 extra turnbuckles for spare parts in case of loss.
87. When adjusting the rigging it is very important to adjust it evenly and make sure not to warp the wing structure. It is possible to warp the wings to the extent where control with the flight surfaces may be impossible.
VERY IMPORTANT: Once wires are adjusted it is a very good idea to put a dab of glue (UHU Por or similar) on each of the nuts and the turnbuckle adjustments.
88. Slip pre-made machine guns into position on mounting tabs. A touch of glue like Uhu Por will help hold it in place.
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89. The spinner is vacuformed and the
Low Rate= 7/8” Each Direction
backplate is aluminum. Both must be balanced as well as the 12x6 APC E-prop.
90. For best results use a prop balancer.
Aileron Control Throws High Rate= 5/8” Up and 1/2" Down Low Rate= 3/8” Up and 1/4" Down
Rudder Control Throws
High Rate= 1-1/8” Each Direction
Elevator Control Throws High Rate= 1” Up and Down Low Rate= 3/4" Up and Down
CG
2.6” back from the leading
edge of the upper wing Battery
3-cell 2100mAh Lipo
WARNING – THIS IS NOT A TOY!
Radio controlled model aircraft are capable of inflicting serious injury and/or property damage if not assembled, operated, and
maintained in a competent and safe manner. If you are not already experienced with radio controlled models, we strongly suggest
Hobby-Lobby guarantees this kit to be free from defects in both material and workmanship at the date of purchase. This warranty does not cover any component parts damaged by use or modification. In no event shall Hobby-Lobby’s liability exceed the original
that you find an experienced modeler to assist you.
Warranty
cost of the purchased kit.
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Hobby Lobby International, Inc.
5614 Franklin Pike Circle
Brentwood, TN 37027
1-866-WE-FLY-RC
(1-866-933-5972)
www.hobby-lobby.com
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