HobbyKing 12A BEC, 20A BEC, 30A BEC, 50A SBEC, 60A SBEC User Manual

...
Y
Thank you
for
purchasing
EobbykingBrushless
Electroric
EEEE&
r.
High
power
systems for RC model can
be
very
dangerous
and
we
strongly suggest
tlat
you
read
this
manual carefully
Hobbyking Model have no control
over
the
use,
installation,
application, or maintenance of these
products,
thus no
liability
shall be
assumed nor
accepúed
for
any damages, losses of costs resulting
from the use of this itern. Any claims arisiag from the
operating,
faift¡re
or
malfunctioning etc. will be denied. We assume no liability
for
personal
injury,
property
damage or consequential damages resulting from
our
product
or our
workmanship. As fa¡ as is legally
permitted,
the obligation for
compensation
is
limited to the invoice
amount of
the
product
in
question.
The Hobbyking
ESC's high
powerBEC
has been specifrcally desiped for extreme
aerobatics and therefore has the capability to support the higher momentary
peak
demand
loads
to eliminate the
possibility
of unwanted shutdowns, and is also
capable of supporting continuous simultaneous
multiple
servo operations
typically
found in
CCPM
equipped hardcore
3D
E-helicopters.
Wires Connection:
The speed controller can be co¡nected to the motor by soldering directly or with
high
quali§
connectors. Always
use
new connectors, which should be soldered
carefully to the cables and insulated with heat shri¡k tube. The maximum length of
the battery
pack
wires shall be within 6 inches.
o
Solder
conholler to the motor wires.
a
Solder appropriate comectors to the bauery wires.
o
lnsulate all
solder comectom
with heat sbrink tube.
O
Plug the "JR" comector into the receiverth¡ottle channel.
Controller
Red md Black wires comects to bat¡ery
prck
Red md Blrck
wires
respectively.
Brushless Speed Controller
Soecification:
Type
Cont.
Cuñent(A)
Brust Cwen
(A)
l0 sec
Battery cetl
NiXX/Lipo
Weigb
(e)
BEC
Outpul
Size(mm)
W*L*H
User
P¡ograo
I2A BEC
t2A
t6A
tl2NC\24Lipo
8 5.0v/ 1A 2lxl}x4
y6
2OA BEC
204 304 ! I 2NC \ 2-4 Lipo
18 5.0v/24
23x3lx6
y6
3OA BEC
l0A 40A
t12NC\24Lipo
10
5.0v/34
23x43x6
y6
4OA
SBEC
OA ó04
5-18NC \ 2-6 Lipo 32 5.5V/44
23x52x'l
y6
5OA SBEC
504
704
5-18NC\2-6Lim
45
5.5V/44 3l x58x 11
y6
óOA SBEC
604
804
5-l8NC \
2'6 L'!o 45 5,5V/44
3l x58x
ll
ys
7()A SBEC
i0A
904
5-l8NC
\
2.6 L'po 53
5.5V/54 3l
x5?x12
yes
854 SBEC
854 1004
5-l8NC\ 2-6 Lipo 62 5.5V/5A
36x62x16
ys
Features:
a
Extremely
low intemal
resistance
a Super
smoottr and
accurate throttle linearity
a
Safetythermalover-loadprotection
a
Auto throttle
shut down
in
signal
lose situation
a
SupportshighRPMmotors
a
Power arming
protection
(prevents
the motor
from accidentally running
when
switched
ON)
a
NewAdvancedprogrammingsoftware
Our
ESC allows
vou
to
proeram
all functions
to fit
vour
specific
needs.which
m¿kes it verv efficient
and user friendlv:
l.User
programmable
brake setting
(we
recommend using brake
for only folding
props
applications)
2.User
programmable
battery type(LiPo or
NiCd/NiMlD
3.User
programmable low voltage cutoffsetting
4.User
programmable
factory default
setup restore
5.User
programmable
timing settings
(to
enhance
ESC efficiency
and
smoothnpss)
6.User
programmable
soft acceleration start
ups
(for
delicate
gearbox and
helicopter applications)
7.User
programmable govemor
mode(for helicopter
applications)
8.User
pro
grammable
motor rotation(clockwi se\counterclockwise)
9.User
programmable
switching
frequency
l0.User
programmable
low voltage cutof
type
(power
reduction orimmediate
shutdown)
Settinqs:
l.Brake:
ON/OFF
*
ON-Sets the
propeller
to
the brake
position
when
the tb¡ottle
stick is
at the
minimum
position (Recommended
for
folding
props).
+
OFF-Sets the propeller
to freewheel
when the
th¡ottle
stick is at the
mi¡imum
position.
2.Battery
§pe:
LiPo
or NiC¡d/NiMH
*
NiCad/NiMH-
Sets Low Voltage
protection
threshold for
NiCad/NiMH
c¿lls.
*
LiPo
-
Sets Low voltage protection
threshold
for Lipo
cells and
automatically
detects the number
ofcells withid
the
pack.
Note:
Selecting
the NiCad,/NiMHoprion
for
the battery
type, triggers
the ESC to
automatically
set the cutoff
threshold to
the factory
default
of 60lo. The
cutoff
thieshold
can then
be subsequently
altered through
the
Low Voltage
protection
function,
if required.
The ESC will
read the initial
voltage
of the NiCad/NiMh pack
once it is
plugged
in
and the voltage
read
will then
be used as a reference
for the
cutoff volt¿ge
tbreshold.
3.Low Voltage
Protection
Threshold
(
CutoffThreshold
):
Low
/
Medium/
High
l) For Li-PO
packs-
number
of cells
are automatically
calculated
and requires
no
user input
apart from
defining the
battery type. This
ESC
provides
3 setting
options
for the low voltage protection
threshold
;
Low
(2.8V/
Medium
(3.0V)/
High
(3.2V).
For
example :
the voltage
cutoffoptions for
an ll.lV/
3 cell Li-Po
pack
would
be
8.4V
(Low)/
9.ov(Med/
9.6v(High)
2) For Ni-MH
packslow
/
medium / high
cutoff voltages
are
50W6ü/o/65%
of the
initial voltage
ofthe
battery
pack..
For
example: A
ñrlly charged
6 cell Nil,lh
pack's
voltage
is 1.44Y xGS.64Y,when
"LOW"
cutoffvoltage
is
set, the cutoffvoltage
is:
8.64Y x50o/o4.3V
and when
"Medium" of
"High"
is
set, the cutofrvoltage
is now
8.64V X 6570:5.61V.
4. Restore
frctory
setup def¡ults¡
Rostore-
Sets the
ESC
back to factory
default settings;
Brake:
OFF
Battery
type
Detect:
LiPo with
Autom¿tic
Cell
Lowvoltagecutoffthreshold¡
Medium(3.0V/6OZ)
Timing
setupr
Automatic
S.Timing setup : Autom&tic/ Low / High.
*
Automatic
(7-30deg)-ESC
automatically determines
the optimum motor timing
r
Low
(7-22
deg)
-
Setting for most 2
pole
motors.
*
High(22-30 deg)-setting for motors with
6 or more
poles.
In most cases, automatic timing works well for
all types of motors.However for
high efficiency we recommend the Low timing
setting for 2
pole
motors
(general
in-runners) and
high
timing for 6
poles
and above
(general
outrunners). For higher
speed, High timing can
be set. Some motors require different
timi¡g
.sef¡pg
therefore we
suggest
you
to follow
the manufacturer recommended
setup or use
the
automatic timing
setting
ifyou
are unsure.
Note: Run
yor¡r
motor on the
ground
first after making any
changes to
your
motor
timing!
6.Soft Acceleration Start ups: Very
Soft / Soft Acceleration/ Start Acceleration
I
Very
Soft
-
Proüdes
initial
slow 1.5 sec ramp-up from start to full rpm intended
to
protect
delicate
gears
from
stripping under instant load. This setting is
¡ecommended for
either
fixed
wing models equipped with
gearboxes
and / or
helicopters.
t
Soft Acceleration- Proüdes initial
slow 1 sec ramp-up from start to fifl rpm. This
setting is recommended for
either
fixed wing models
eqüpped üth
gearboxes
and
or helicopters.
*
Start Acceleration - Provides
quick
acceleration
start ups
with
a
linear
th¡ottle
response. This is recommended
for fxed wing models fitted with direct drive
setups.
T.Active RPM Control
(He[
Góvernor mode)
*I{PM
Crntrol OFF
t
Fi¡st
Range
There will be a 5-second delay from
start
to
ñ¡ll rpm, but
if
the throttle is
cutoffafter starting, then the next start will
be
as normal
start.
tsecond
Range
There will be a l5-seond delay ftom
start
to
frrll rprq but ifthe
tkottle is cutoffafter stafing, then the
next start will be as nomal staft.
Note: Once ttre
Governor Mode is enabled, the ESC's Brake and Low Voltage
CutoffType settings will
automatically be reset to No Brake and Reduce Power
respectively regardless
ofwhat settings they were
previously
set.
E.Motor Rot¡tion:
Forwsrd/Reverse
In most
cases motor rotation is usually reversed
by swapping two motor wires.
However, in
cases where the motor cables have
been directly soldered the ESC
cables,
motor
rotation catr be reversed
by changing the value ofsetting on the ESC.
Soft Accele¡ation
Start Upr
Governor mode ,
Frequency
:
Low
voltage
cutofftype¡
Soft Acceleration RPMOFF 8kHz
Reduce
power
J
9.Switching Frequency : SkHz/l6kIIz
+
8kHz
-
Sets
ESC switching frequency for 2
pole
motors, e.g.
in-runners.
*
lákJlz Sets
ESC switching frequency for
motors with more than 2
poles,
e.g.
out-runners.
Although 16kllz is more effrcient with our
Thrust motors, the setup default is SkHz
due to the higher RF noises caused at
16kIIz.
10.Low
Yottage CutoffTlpe
: Reduce Power / Hard cutoff
*
Reduce Power
-
ESC reduces motor
power
when the
pre-set
Low Voltage
Protection
Threshold Value is reached
(recommended).
t
Hard Cutoff
-
ESC instantly cuts
motor
power
when the
pre-set
Low Voltage
Protection Threshold value is reached.
UsineYourNew
ESC
Improper
polarity
or short circuit
will damage the ESC
therefore it is
your
responsibility to double
check all
plugs
for
proper
polarity
and frm fit BEEORE
connecting the battery
pack.
Alert Tones
l.TheHobbyking
ESC
is equipped with
audible alert tones to
indicate abnormal conditions
at
power
up.
2.
Continuous
beeping tone
(****)
-
Indicates that throttle stick is
not in the
minimum
position.
3.
Single beeping
tone followed by a one second
pause (t
* *
*f
Indicates
that the battery
pack
voltage exceeds the acceptable range.
(The
ESC
automatically checks
and verifies the battery l'oltage once
the battery is connected),
Built-in Intellieent
ESC Safetv Functions
1. Over-heat
protection:
When the temperature ofESC
exceed 110 deg C,
the ESC
will reduce
the
output
power
to allow
it too
cool.
2. Lost Throttle signal
protection:
The ESC will automatically
cut
power
to the
motor when it detects a lost of
throttle signal for
2
secon(
then
motor will emit continuous beeping
tone.
Powering up
the ESC for the first
time and setting tle Autom¿tic
Throttle
Caübration
TheHobbykingESCfeaturesAutomatic
Th¡ottle Calibration
to attain the smootlest
tlrottle
response and
resolution tlroughout the entire tlrottle
range of
your
transmitter.
This step is done once to allow
the ESC to
"learn
and memorize"
your
Transmitter's
thottle output signals
and only repeated if
you
change
your
transmitter.
l.Switch
your
Transmitter ON and set the throttle stick
to its maximum
position.
2.Connect
the battery
pack
to the
ESC. Wait for about 2 seconds,
the motor will beep
for
twice, thm
put
the thrcttle in the minimm
position,
the motor will also beep, which
indicates that
your ESC hm
got
the signal range ofthe throttle
from
you
transmifter.
The throlrle is
,tow calüraled and
yoar
ESC is
read.y
for
operation
Entering the Programmins Mode:
l. Switch
your
Transmitter
Q![
and set
the throttle
to
its
q!ryposition.
2. Connect the batterypack to the
ESC.
3.
Wait until
you
hear two short beeps
(oe
oo oo oo)
confirming that the
ESC has
now
entered the
programming
mode.
4.
If
the
throttle
stick
is left in the--lq¡¿lmum
position
beyond 5 seconds,
the ESC will begin the sequence from one function and its associated
setting
options to another.
(Please
refer to the table below to cross
reference
the functions
with the audible tones).
5. When
the desired tone for the function and setting option is reached, move
the throttle stick down
to its minimum
position.
ESC will emit two beeps
(**)
confirming
the new setting has been stored.
6.
The ESC only allows the setting of one function at a time.
Therefore should
you
require making changes
to
other function, disconnect
the battery
pack
and wait 5 seconds
to reconnect the
battery
and repeat the
above steps.
Normal ESC start up
procedure:
1. Switch
your
Transmitter
(l[
and set the throttle to
its
pqlglgg¡r
¡rosition.
2. Connect the battery
packto
the ESC.
3. When the ESC is first
powered
up,
it
emits two sets of
audible tones in
succession indicating the status ofits
working status.
*
The first
set oftones denotes
the number ofcells in the LiPo
pack
connected to
the ESC.
(Three
beeps
(++*)indicates
a 3 cell LiPo
pack
while 4 beeps
(****)
indicates a 4 cell LiPo
pack).
*
The second set denoting
Brake
status
(one
beep(*)
for Brake
"ON"
and two
beeps
(**)
for Brake
*OFF").
*The
ESC is now ready for use.
General §afetv
Precautions
.
Do not install the
propeller
(fixed
wing) or drive
pinion(helicopter)
on the motor
when
you
test the
ESC
and motor for the fust time to
verifr the correct settings
on
your
radio.
Only
install
your
propeller
or
pinion
after
you have
confirmed
that
the settings on
your
radio is correct.
o Never use ruptured or
punctured
battery cells.
a Never use battery
packs
that
are
knoürr to
overheat.
o
Never short circuit battery or motor terminals.
o
Always use
proper
insulation material for cable
insulation.
o
Always use
proper
cable connetors.
a Do
not
exceed
the number
ofcells
or servos specified by the
ESC.
Wrong battery
polarity
will
damage
the ESC and void the warranty.
o Install the ESC in a suitable location with
adequate ventilation for cooling.
This ESC has a bült-in over
temperature cutoff
protection
feature that will
.
immediately
cut
power
to the motor once the
ESC temperature exceeds
the
23ODegFl 110
Deg C high temperature limit.
o Use only batteries
that are
supported
by the ESC and ensure
the correct
polarity
before
connecting.
o
Switch
your
Transmitter ON and ensure the
th¡ottle stick is in the
minimum
position
before connecting the battery
pack.
o
Never switch
your
transmitter OFF while the battery
is corurected to
your
ESC.
o Only connect
your
battery
pack
just
before
fllng and do
not leave
your
battery
pack
connected
after flying.
o Handle
your
model with extreme care once
tle battery
pack
is connected
and
keep away from the
propeller
at
all
times.
Never stand in-line or
directly in
froot ofany
rotating
parts.
o Do not immerse the
ESC
underwater or allow
it to
get
wet
while
powered
up.
o Always
fly at a designated flying site and abide
by the rules and
guidelines
set by
your
flying club.
Trouble
Shooting
freublc
Poralbb
Rolaon
Aú'Uon
Moior doesn't
work, but there
are
audlble
tones signalllng
the
number of
cells after
powering
uP
ESC.
The
ESc thrcttle
Gllbauon
has
not
set up.
S€t
up the
ESC thrcttle
Glibratior
Motor
doesn't
work and no audible
Poor/loos
Connecton
betwen
battery
Pack and
ESC.
Clean @nnector
teñlnals
or
replace
connedor.
No
power
Replace
wfth a freshly
charged
báfteil oack
battery.
Seryos are
not worldng
elther.
P@r eldercd
@nnedlons
(dry
Re-solder
the
@ble connectlo¡s
d báfréd @ble oolarltv
Chtrk and
verlfy @ble
Polarlty
ESC thDttle
eble @nnected
to
reeiver
¡n the reveE
polarlty
check the
EsC @b¡e
@nnected
to
the ESC
to eñsure
the connedoE
ere ln the 6red mlaritv.
Faulw ESC
ESC
P@r
/
l@* @nnectlon
betuen
ESC and
motor
Cleañ
@nnector term¡nals
or
reDlace
connectoE
Bumt motor co¡ls
motor
battery
BUf seryos are
work¡ng.
P@r soldered
@nnectlons(dry
lolnts)
Re-$lder the @ble
@nnecUons
powerlng
up the ESC.
An
alert
tone wlth
s¡ngle beP¡ng tons
followed
by a short
plus (*
*
*
*)
ls emltted.
The battery
pack
voltage
exceeds
the acceptable
range.
Replace
wlth a freshly
charged
battery
pack
Check
battery
pack
volbge
Motor
doesnt
work after
powerlng
up
the ESC. alert
toñe w¡th
@ntlnuous
bÉp¡ng tons
(**r*)
is éñltted.
The
thrcttle stick
ls not ¡n the
m¡n¡mum
posltlon
at
power
uP.
Move the
th.ottle
stlck to the
mlnlmum
rcsltlon.
Motor doesn't
work after
Powerlng
up
the ESC.ESC
em¡ts two aud¡ble
tones
followed
by short beePs
(..
Reveed
thrcttle channel
@used
the ESC to
enter the
prcgÉmmlñg
mode.
Enter the
*ruo reveEe
menu
on
your
transmltter
and
reveEe
the
thrcttle chañnel.
Note:
For
Futaba Edlos
st the
tñrcttle
drannel b RweEe.
Motor runs ¡n reveÉ rctatlon
wrong cables
polarlty
between
the ESC and
the motor.
Swap
any two
of the thrce
@ble
@ñnecdons
betwen
the
ESC and
the Motor or a@s
the
Motor
Rot¡tloñ fundlon
vla
the ESC
prcgrammlng
mode and change
the ore-st oaÉmeteE.
TreUbI.
PoÚlbl.
Rcrton
Acllon
Motor
stops ruñn¡ng
ln
ñight.
Lost
thrcttle
signal
Chffk
prcper
operauon
of the
Edlo
equlpment.
Chftk the
placement
of the ESC
and
the Recelver
and check
the
rcute of
tñe rdve/s
aerial and
ESC @bl6
to ensure
there ¡s
adequate
separation
to
Prevent
RF
lnterferen@. ¡nstall
a fenite
rlng on the
ESC'5
thóftle 6ble.
Battery Pack
voltage
has reachd
the Low
Voltage
Prctecdon
threshold.
Land the
model
immed¡atelY
and
replace tñe
battery
p.ck.
Posslble bad
€ble co.nectlon
Check
and
verify the
lntegrlty of
the
@ble connec-t¡ons
Motor
restarts
abnomally
ESC
Overheats
Posslble RF
lñterference
at the
fly¡ng
fleld.
fhe nomal operat¡on
of the
ESC
may be
susceptlble
to surcundlng
RF lñterference.
Restart
the ESC
to
resume
nomal oPeGUon
on
the
grcund
to ver¡fy recurrence.
If
the
prcblem
Pecists,
test the
opeÉdon
of the
ESC at a
d¡fferent
ñvlno field.
Inadequate Vendlatlon
Relo@te the
ESC
to allow
better
ventllatlon
Seryos
drawlng
too
much curent
and over
loadlng the
Esc.
Use
seryos
that aE
adequately
slzed
for the
ESC,
fhe maxlmum
BEC
curent
drawn
should be
wlth¡n the
BEC limlts.
Over slzed
motor
or
pop
Redu@
Prcp
§lze or
6lze
the
motor
t0
Loading...