Hobbico FLWA4004 Instruction Manual

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INSTRUCTION MANUAL
FLWA4004 - ZLIN 50 LX ARF
ZLIN 50
LX
Fully licensed through the
Red Bull GmbH - Austria
Technical data : Zlin 50 LX
Wingspan 1613 mm Length 1404 mm Take o weight 3030 g Wing Area 46,6 dm² Wing load 65 g/dm² Motor set FW 5065
78151
Version 1.01
Please read the instruction manual carefully and take notice of the safety guidelines.
If the model is given to a third party, always include this instruction manual to the model.
Distributed by
www.hobbico.de
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TABLE OF CONTENTS
General informations ..........................................................2
Environment protection infos ........................................2
Introduction ............................................................................2
Safety precautions ...............................................................3
Recommended accessories ..............................................4
Recommended drive sets ..............................................4
RC Equipments ..................................................................4
Adhesives and Building Supplies ................................4
Spare parts for the ZLIN 50 LX ........................................4
Kit content ................................................................................5
Kit check ....................................................................................5
Symbols for the building ...................................................5
1 - Aileron ..................................................................................6
2 - Aileron servo .....................................................................6
3 - Main wing ...........................................................................6
4 - Stabilizer / Vertical n ..................................................7
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5 - Stabilizer Struts ...............................................................7
6 - Elevator pushrod ............................................................7
7 - Rudder Pullwire ...............................................................8
8 - Radio Equipment ............................................................8
9 - Landing gear .....................................................................8
10 - Brushless Motor ............................................................9
11 - Main wing ........................................................................9
12 - Cowling and canopy ...................................................9
Get the model ready to y ............................................. 10
Check the Control Directions .................................... 10
Balance the Model (C.G.) ............................................. 10
Balance the Model Laterally ......................................11
Set the Control Throws ................................................ 11
Preight .................................................................................. 11
Identify your model ...................................................... 11
Charge the Batteries ..................................................... 11
Balance Propellers .........................................................12
Range check .................................................................... 12
ENGINE SAFETY PRECAUTIONS ................................... 12
Safety code............................................................................12
General .............................................................................. 12
Radio control ................................................................... 12
Check-List ..............................................................................13
GENERAL INFORMATIONS
Read this manual and its safety precautions carefully! Keep this manual and if
you give the model to a third party, put this manual to the model.
Take care, that you are familiar with your transmitter and all electronic
components, used in your plane.
Take care of all safety instructions of tools, which are you using to assemble
this model.
Only take glues, which are recommended for the specic materials and which
are approved for model business.
Before assembling please check all parts of this kit. If some parts are missing or
have a mistake, please call our service center.
Introduction
The symbols on the package show you, that the model
and its accessories should not be put to waste. All electric and electronic parts should be deposed to places of waste management.
Batteries and accumulators must
be removed from the devices and should be deposed to the correct waste management organisation. Take information from your home town government.
ENVIRONMENT PROTECTION INFOS
The classic aerobatic plane Zlin 50L is used from the Flying Bulls Aerobatic Team for a long time. On a lot of ight shows and events, the Flying Bulls Aerobatic team demonstrated amazing gures and stunning maneuvers. The Flitework Zlin 50-M is a very powerful and stable ying replica of this famous plane. Enjoy at http://www.yingbulls.cz/start_e.html
Attention please!
Remote controlled model planes are not a toy! For assembling, ying and servicing such models, you need a high grade of technical comprehension and liability. Careless assembling and operation may cause personal and material damage. Because the Flitework GmbH has no inuence on assembly, RC installation, operation and servicing of the ight device, any liability is rejected under explicit advice to these dangers.
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SAFETY PRECAUTIONS
1. Your Zlin Z-50L should not be considered a toy, but rather a sophisticated, working model that functions very much like a full-size airplane. Because of its performance capabilities, the Zlin Z-50L if not assembled and operated correctly, could possibly cause injury to yourself or spectators and damage to property.
2.You must assemble the model according to the instructions. Do not alter or modify the model, as doing so may result in a unsafe or unyable model. In a few cases the instructions may dier slightly from the photos. In those instances the written instructions should be considered as correct.
3. You must take time to build straight, true and strong.
4. You must use an R/C radio system that is in rst-class condition and a correctly sized engine and components (fuel tank, wheels, etc.) throughout the building process.
5. You must correctly install all R/C and other components so that the model operates correctly on the ground and in the air.
7. If you are not already an experienced R/C pilot, you should y the model only with the help of a competent, experienced R/C pilot.
8. While this kit has been ight tested to exceed normal use, if the plane will be used for extremly hight stress ying, such as racing, or if an engine larger than one in the recommended range is used, the modeler is responsible for taking steps to reinforce the hight stress points and/or substituting hardware more suitable for the increased stress.
9. WARNING: The cowl and wheel pants included in this kit are made of berglass, the bers of which may cause eye, skin and respiratory tract irritation. Never blow into a part to remove berglass dust, as the dust will blow back into your eyes. Always wear safety goggles, a particle mask and rubber gloves when grinding, drilling and sanding berglas parts. Vacuum the parts and work area thoroughly after working with berglass parts.
6. You must check the operation of the model before every ight to insure that all equipment is operating and that the model has remained structurally sound. Be sure to check clevises or other connectors often and replace them if they show any signs of wear or fatigue.
Flitework quatily
We, as the kit manufacturer, provide you with a top quality kit and instructions, but ultimately the quality and yability of your nished model depends on how you build it; therefore, we cannot in any way guarantee the performance of your completed model and no representations are expressed or implied as to the performance or safety of your completed model.
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RECOMMENDED ACCESSORIES
This is a partial list of items required to nish the Zlin 50 LX that may require planning or decision-making before starting to build. Order numbers are provided in parentheses.
RECOMMENDED DRIVE SETS
 2-blade version: Motor set FW5060/400
Order No: FLWA8005
 3-blade version: Motor set FW5065/380
Order No: FLWA8006
 1x FlightPower Lipo-Akku 6s 3800mAh 30C
(Order No: FPWP3386)
RC EQUIPMENTS
 2x Aileron servos (Tactic TSX45 Order No: TACM0245)  2x Elevator & rudder servos (Tactic TSX45 Order No:
TACM0245)
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 1x 6 channel receiver( Tactic TR625 Order No: TACL0625)  4x Servo wire extension Order No: HCAQ7310
SPARE PARTS FOR THE ZLIN 50 LX
Support, but can be purchased from hobby shops or mail order/Internet order rms. Hardware items (screws, nuts, bolts) are also available from these outlets. If you need assis­tance locating a dealer to purchase parts, contact Product Support.
Service-Abteilung Revell GmbH
Henschelstr. 20-30, 32257 Bünde, Germany
Tel: 01805 110111 (nur für Deutschland)
(Anrufkosten: 14 Cent/Min. a. d. dt. Festnetz;
Mobilfunk max. 42 Cent/Min.)
Email: Hobbico-Service@Revell.de
Order n° Part name
FLWA4911 Zlin 50 1600mm cockpit
FLWA4044 Zlin 50 1600mm motor cowl
FLWA4064 Zlin 50 1600mm canopy
FLWA4034 Zlin 50 1600mm landing gear bow
FLWA4014 Zlin 50 1600mm wing set
ADHESIVES AND BUILDING SUPPLIES
In addition to common household tools and hobby tools, this is the “short list” of the most important items required to build the Zlin 50 LX. Great Planes Pro™ CA and Epoxy glue are recommended.
 · Hobby knife  · Philips screw driver  · Drill 1.5 mm  · Adhesive tape  · 10 min epoxy glue  · CA glue  · PVA glue  · Set of wrenches
FLWA4024 Zlin 50 1600mm fuselage
FLWA4094 Zlin 50 1600mm elevator
FLWA4074 Zlin 50 1600mm rudder
FLWA4084 Zlin 50 1600mm accessory set
FLWA4054 Zlin 50 1600mm spinner 2-blade
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KIT CONTENT
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KIT CHECK
Before starting to build, use the Kit Contents list to take an inventory of this kit to make sure it is complete and inspect the parts to make sure they are of acceptable quality. If any parts are missing or are not of acceptable quality, or if you need assis­tance with assembly, contact Revell Product Support.
Service-Abteilung Revell GmbH
Henschelstr. 20-30, 32257 Bünde, Germany
Tel: 01805 110111 (nur für Deutschland) (Anrufkosten:
14 Cent/Min. a. d. dt. Festnetz; Mobilfunk max. 42 Cent/Min.)
Email: Hobbico-Service@Revell.de
SYMBOLS FOR THE BUILDING
Apply epoxy glue
Apply instant glue.
Ensure smooth non-binding movement while assembling.
Remove covering here. Do not cut wood.
Drill holes with the specied diameter (here : 1.5 m
Assemble left and right sides the same way.
m
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1 - AILERON
Bonding of hinges using white glue is also very successful.
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2 - AILERON SERVO
Rod
Servo linkage
3 - MAIN WING
Wooden
Pushrod
Ball-Link
Washer
Horn
Wing joiner
375x33x6mm
PLY
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4 - STABILIZER / VERTICAL FIN
Wheel 30 mm
5 - STABILIZER STRUTS
Collar 2,1mm
Elevator joiner
2,5x20v100 mm
Aluminium
slice
Stabilizer Struts
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6 - ELEVATOR PUSHROD
Ball-link
Washer
Horn
Pushrod
Rod
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7 - RUDDER PULLWIRE
Pullwire
Copper Tabe
Tie-in
Ball-Link
Horn
Washer
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8 - RADIO EQUIPMENT
Front
Elevator Servo Rudder Servo
9 - LANDING GEAR
Self locked nut
Elevator pushrod
Rudder Pull-pull System
Steel Axle
Rudder Pushwire
Wheel
Tie-in
Collar
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10 - BRUSHLESS MOTOR
11 - MAIN WING
12 - COWLING AND CANOPY
ENGLISH
PLY
Lock
PWA2,3x8mm
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GET THE MODEL READY TO FLY
HÖHENRUDER GEHT
NACH UNTEN
4-KANAL STEUERUNG
NACH UNTEN
4-KANAL STEUERUNG
BALANCE THE MODEL (C.G.)
CHECK THE CONTROL DIRECTIONS
 1. Turn on the transmitter and receiver and center the trims. If necessary, remove the servo arms from the servos and reposition them so they are centered. Reinstall the screws that hold on the servo arms.
 2. With the transmitter and receiver still on, check all the control surfaces to see if they are centered. If necessary, adjust the clevises on the pushrods to center the control surfaces.
(STANDARD MODE 1)
SEITENRUDER
GEHT NACH
RECHTS
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LINKES QUERRUDER GEHT NACH UNTEN,
RECHTES NACH OBEN
VOLLGAS
More than any other factor, the C.G. (balance point) can have the greatest e ect on how a model  ies and may determine whether or not your  rst  ight will be successful. If you value this model and wish to enjoy it for many  ights, DO NOT OVERLOOK THIS IMPORTANT PROCEDURE. A model that is not properly balanced will be unstable and possibly un yable.
At this stage the model should be in ready-to- y condition with all of the systems in place including the engine, landing gear, covering and the radio system.
 1. Use a felt-tip pen or 1/8"-wide tape to accurately mark
the C.G. on the top of the wing. The C.G. is located 118 mm (4.6 ") back from the leading edge of the wing.
 2. With the wing attached to the fuselage, all parts of
the model installed (ready to  y) and with batteries in position, place the model upside-down on a Great Planes CG Machine, or lift it upside-down at the balance point you marked.
(STANDARD MODE 2)
SEITENRUDER
GEHT NACH
RECHTS
VOLLGAS
 3. Make certain that the control surfaces and the carburetor respond in the correct direction as shown in the diagram. If any of the controls respond in the wrong direction, use the servo reversing in the transmitter to reverse the servos connected to those controls. Be certain the control surfaces have remained centered. Adjust if necessary.
LINKES QUERRUDER GEHT NACH UNTEN,
RECHTES NACH OBEN
HÖHENRUDER GEHT
 3. If the tail drops, the model is “tail heavy” and the battery
pack and/or receiver must be shifted forward or weight must be added to the nose to balance. If the nose drops, the model is “nose heavy” and the battery pack and/or receiver must be shifted aft or weight must be added to the tail to balance. If possible, relocate the battery pack and receiver to minimize or eliminate any additional ballast required. If additional weight is required, nose weight may be easily added by using a “spinner weight” (GPMQ4645 for the 1 oz. weight, or GPMQ4646 for the 2 oz. weight). If spinner weight is not practical or is not enough, use Great Planes (GPMQ4485) “stick-on” lead. A good place to add stick-on nose weight is to the  rewall (don't attach weight to the cowl–it is not intended to support weight). Begin by placing incrementally increasing amounts of weight on the bottom of the fuse over the  rewall until the model balances. Once you have determined the amount of weight required, it can be permanently attached. If required, tail weight may be added by cutting open the bottom of the fuse and gluing it permanently inside.
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Note: Do not rely upon the adhesive on the back of the lead weight to permanently hold it in place. Over time, the adhesive may softern and cause the weight to fall o. Use #2 sheet metal screws, RTV silicone or epoxy to permanently hold the weight in place.
 4. IMPORTANT: If you found it necessary to add any
weight, recheck the C.G. after the weight has been installed.
BALANCE THE MODEL LATERALLY
  1. With the wing level, have an assistant help you lift the model by the engine propeller shaft and the bottom of the fuse under the TE of the n. Do this several times.
Elevator
Rudder
Aileron
We recommend these surface throws :
Standard ying
Up
55 mm
Left
85 mm
Up
35 mm
Down
55 mm
Right
85 mm
Down
35 mm
  2. If one wing always drops when you lift the model, it means that side is heavy. Balance the airplane by adding weight to the other wing tip. An airplane that has been laterally balanced will track better in loops and other maneuvers.
SET THE CONTROL THROWS
Use a ruler to accurately measure and set the control throw of each control surface as indicated in the chart that follows. If your radio does not have dual rates, we recommend setting the throws at the low rate settings. NOTE: The throws are measured at the widest part of the elevators, rudder and ailerons.
Aileron throws
Elevator throws
PREFLIGHT
ENGLISH
IDENTIFY YOUR MODEL
No matter if you y at an AMA sanctioned R/C club site or if you y somewhere on your own, you should always have your name, address, telephone number and AMA number on or inside your model. It is required at all AMA R/C club ying sites and AMA sanctioned ying events. Fill out the identi­cation tag on the decal sheet and place it on or inside your model.
CHARGE THE BATTERIES
Follow the battery charging instructions that came with your radio control system to charge the batteries. You should always charge your transmitter and receiver batteries the night before you go ying and at other times as recommended by the radio manufacturer.
NOTE: Checking the condition of your receiver battery pack is highly recommended. All battery packs, whether it's a trusty
pack you've just taken out of another model, or a new battery pack you just purchased, should be cycled, noting the discharge capacity. Oftentimes, a weak battery pack can be identied (and a valuable model saved!) by comparing its actual capacity to its rated capacity. Refer to the instructions and recommendations that come with your cycler. If you don't own a battery cycler, perhaps you can have a friend cycle your pack and note the capacity for you. gemessenen. Hier können große Unterschiede auftreten.
Rudder throws
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BALANCE PROPELLERS
Carefully balance your propeller and spare propellers before you y. An unbalanced prop can be the single most signicant cause of vibration that can damage your model. Not only will engine mounting screws and bolts loosen, possibly with disastrous eect, but vibration may also damage your radio
ENGLISH
receiver and battery. Vibration can also cause your fuel to foam, which will, in turn, cause your engine to run hot or quit
We use a Top Flite® Precision Magnetic Prop Balancer™ (TOPQ5700) in the workshop and keep a Great Planes Finger­tip Prop Balancer (GPMQ5000) in our ight box.
RANGE CHECK
Ground check the operational range of your radio before the rst ight of the day. With the transmitter antenna collapsed and the receiver and transmitter on, you should be able to walk at least 100 feet away from the model and still have control. Have an assistant stand by your model and, while you work the controls, tell you what the control surfaces are doing. Repeat this test with the engine running at various speeds with an assistant holding the model, using hand sig­nals to show you what is happening. If the control surfaces do not respond correctly, do not y! Find and correct the problem rst. Look for loose servo connections or broken wires, corro­ded wires on old servo connectors, poor solder joints in your battery pack or a defective cell, or a damaged receiver crystal from a previous crash.
ENGINE SAFETY PRECAUTIONS
Failure to follow these safety precautions may result in severe injury to yourself and others.
 Get help from an experienced pilot when learning to
operate engines.  Use safety glasses when starting or running engines.  Do not run the engine in an area of loose gravel or sand;
the propeller may throw such material in your face or
eyes.
 Keep your face and body as well as all spectators away
from the plane of rotation of the propeller as you start and run the engine.
 Keep these items away from the prop: loose clothing,
shirt sleeves, ties, scarfs, long hair or loose objects such as pencils or screwdrivers that may fall out of shirt or jacket pockets into the prop.
 The engine gets hot! Do not touch it during or right after
operation.
 Do not use hands, ngers or any other body part to try to
stop the engine.
 Do not throw anything into the propeller of a running
engine.
SAFETY CODE
GENERAL
 1. I will not y my model aircraft in sanctioned events,
air shows, or model ying demonstrations until it has been proven to be airworthy by having been previously successfully ight tested.
 2. I will not y my model aircraft higher than
approximately 400 feet within 3 miles of an airport without notifying the airport operator. I will give right of way to and avoid ying in the proximity of full scale aircraft. Where necessary an observer shall be used to supervise ying to avoid having models y in the proximity of full scale aircraft.
 3. Where established, I will abide by the safety rules for
the ying site I use and I will not willfully and deliberately y my models in a careless, reckless and/or dangerous manner.
 7. I will not y my model unless it is identied with my
name and address or AMA number, on or in the model.
 9. I will not operate models with pyrotechnics (any device
that explodes, burns, or propels a projectile of any kind).
RADIO CONTROL
 1. I will have completed a successful radio equipment
ground check before the rst ight of a new or repaired model.
 2. I will not y my model aircraft in the presence of
spectators until I become a qualied ier, unless assisted by an experienced helper.
 3. I will perform my initial turn after takeo away from the
pit or spectator areas and I will not thereafter y over pit or spectator areas, unless beyond my control.
 4. I will operate my model using only radio control
frequencies
 currently allowed by the Federal Communications
Commission.
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CHECK-LIST
During the last few moments of preparation your mind may be elsewhere anticipating the excitement of the rst ight. Because of this, you may be more likely to overlook certain checks and procedures that should be performed before the model is own. To help avoid this, a checklist is provided to make sure these important areas are no overlooked. Many are covered in the instruction manual, so where appropriate, refer to the manual for complete instructions. Be sure to check the items o as they are completed (that's why it's called a check list!).
 1. Check the C.G. according to the measurements
provided in the manual.
 2. Be certain the battery and receiver are securely
mounted in the fuse. Simply stung them into place with
foam rubber is not sucient.
 3. Extend your receiver antenna and make sure it has a
strain relief inside the fuselage to keep tension o the
solder joint inside the receiver.
 4. Balance your model laterally as explained in the
instructions.
 5. Use threadlocking compound to secure critical
fasteners such as the set screws that hold the wheel
axles to the struts, screws that hold the carburetor arm (if
applicable), screw-lock pushrod connectors, etc.
 15. Place your name, address, AMA number and
telephone number on or inside your model.
 16. If you wish to photograph your model, do so before
your rst ight.
 17. Range check your radio when you get to the ying
eld.
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Remember to think.
Have a ball!
But always stay in control and y in
a safe manner.
 6. Add a drop of oil to the axles so the wheels will turn
freely.
 7. Make sure all hinges are securely glued in place.
 8. Reinforce holes for wood screws with thin CA where
appropriate (servo mounting screws, cowl mounting
screws, etc.).
 9. Conrm that all controls operate in the correct direction
and the throws are set up according to the manual.
 10. Make sure there are silicone retainers on all the
clevises and that all servo arms are secured to the servos
with the screws included with your radio.
 11. Secure connections between servo wires and Y
connectors or servo extensions and the connection
between your battery pack and the on/o switch with
vinyl tape, heat shrink tubing or special clips suitable for
that purpose.
 12. Make sure any servo extension cords you may have
used do not interfere with other systems (servo arms,
pushrods, etc.).
 13. Balance your propeller (and spare propellers).
GOOD LUCK AND
GREAT FLYING!
 14. Tighten the propeller nut and spinner.
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PERSONAL NOTES
ENGLISH
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