Hobart Welding Products Stickmate 205 AC User Manual
PROCESSES
Stick (SMAW) Welding
STICKMATE®205 AC
AC Stick (SMAW) Arc Welding Power Source
216 440
Oct. 2003
FEATURES BENEFITS
Accu-Set is an exclusive design for accurately controlling amperage or heat output.
The precise control of the STICKMATE allows the operator to adjust output by as little as 1-amp increments. Adjustments
can be made while welding to achieve desired heat level, unlike the step control design on competitive products.
Duty cycle increases as amperage setting decreases. 100% duty cycle at 90 A, 25 V.
Assists with arc starting and arc stability
Varnish protects and lengthens the life of the coils inside for increased reliability.
The cooling fan runs continuously and helps to extend the life of the power source.
Five-year warranty on transformers, stabilizers and generators; three years on electronics (drive motors, rectifiers);
and one year on guns (MIG and plasma torches).
Accu-Set
™
amperage indicator
Infinite current control
Increasing duty cycle
Max. 80 Open-circuit Voltage
Fully varnished magnetic coils
Forced-draft cooling fan
Hobart’s 5/3/1 Warranty
T
he STICKMATE®205 AC Stick welding power
sources have the control to get the exact heat
you need — always. Also, these machines allow
weld time to increase when amperage decreases.
The
y have the range and muscle to handle many
Stick welding, hard surfacing, and cutting jobs.
At the same time, they have the precision for low
hydrogen and special alloy electrodes. Recommended
for a variety of electrodes 1/16 – 5/32 in diameter.
The patented Accu-Set
™
design provides accurate
heat control with infinite amperage control. Additionally,
the STICKMATE allows a higher duty cycle when
amperage decreases, unlike some competitive
products in the market.
Applications:
Farms Hobbyists
Ranches Maintenance
Ornamental iron Individuals
Garages
Comes Complete with:
12 ft (3.7 m) electrode cable with
heavy-duty holder
10 ft (3 m) work cable with clamp
Primary input cord with plug
SPECIFICATIONS (SUBJECT TO CHANGE WITHOUT NOTICE.) LIGHT INDUSTRIAL
Rated Welding Output
165 amps at 25 VAC,
20% duty cycle, 50/60 Hz
Welding
Amperage Range
30 –205
Max. OpenCircuit Voltage
80
Amps Input at Rated Output
230 V, 50 or 60 Hz
47.5
Dimensions
H: 18-3/4 in (476 mm)
W: 12-3/4 in (323 mm)
D: 17-1/2 in (445 mm)
Shipping
Weight
89 lb (40 kg)
Net Weight
83 lb (38 kg)
®
Certified by Canadian Standards Association to both Canadian and U.S. Standards.
NRTL/C
Hobart Welders An Illinois Tool Works Company
U.S. Distributor Sales Phone 920-735-4576 FAX 800-637-2315
Hobart Retail Sales Phone 800-332-3281 FAX 937-332-4161
Canadian Sales Phone 888-489-9353 FAX 519-421-0480
International Sales Phone 920-735-4509 FAX 920-735-4125
Web Site www.HobartWelders.com
Litho in USA
DISTRIBUTED BY:
Power Source and Options Stock No. Description Qty. Price
STICKMATE 205 AC #500 502 230 V, 50/60 Hz, without running gear
UPC: #715959314206; Shipping Weight: 89 lb (40 kg); Carton Dimensions: 22 x 13.25 x 27.25 in; Pallet Qty: 12;
Pallet Dimensions: 40.5 x 44.5 x 43 in
Miscellaneous
Running Gear #043 927 Mounts easily to unit and provides convenient portability.
Includes two wheels, two feet and a handle.
Stick Electrodes See charts above
Helmet
Gloves
Scratch Brush
Chipping Slag Hammer
Wall Receptacle (6-50R) #770 022 Weldit brand available at farm and tool supply retailers
#039 778 Available at Hobart/Miller welding distributors
Date: Total Quoted Price:
®
Certified by Canadian Standards Association to both Canadian and U.S. Standards.
NRTL/C
ORDERING INFORMATION AND SYSTEM CHECKLIST
BASIC EQUIPMENT SETUP
ELECTRODE CHARTS
ACCESSORIES
Power
Source
Stick (SMAW)
Work Clamp
Stick Electrode
Running Gear #043 927
Mounts easily to unit and
provides convenient portability,
with various mounting options
to suit user preference. Includes
two wheels, two feet and a handle.
CONTROL PANEL
1.Amperage Adjustment Control
2.Power Switch
ELECTRODE SELECTION CHART
AC
DC*
EP
EP
EP, EN
EP, EN
EP
EP
EP, EN
EP
EP
POSITION
ALL
ALL
ALL
ALL
ALL
ALL
FLAT
HORIZ
FILLET
ALL
ALL
DEEP
DEEP
LOW
MED
LOW
LOW
LOW
LOW
LOW
ELECTRODE
6010
NO
6011
YES
YES
6013
YES
7014
YES
7018
YES
7018AC
YES
7024
YES
Ni-Cl
YES
308L
*EP = ELECTRODE POSITIVE (REVERSE POLARITY)
*EN = ELECTRODE NEGATIVE (STRAIGHT POLARITY)
USAGE
PENETRATION
MIN. PREP, ROUGH,
HIGH SPATTER
GENERAL, EASY
SMOOTH, EASY, FAST
LOW HYDROGEN,
STRONG
SMOOTH, EASY,
FASTER
CAST IRON
STAINLESS
WELDING RANGE CHART
ELECTRODE
AWS CLASS
6010
6011
6013
7014
7018
7018 AC*
7024
Ni-Cl
308L
*7018 AC recommended for use with AC welders.
1/16
20-35
20-45
35-60
30-50
30-50
DIAMETERS
3/32
1/8
X
40-85
40-85
40-90
80-125
65-100
65-100
X
100-145
X
50-70
X
40-80
75-125
75-125
80-130
110-165
110-165
110-165
140-190
65-85
75-115
5/32
110-165
110-165
105-180
150-210
150-220
150-220
180-250
100-140
105-160
2
1
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