Hobart Welding Products Handler 125 EZ User Manual
Handler®125
EZ
115 VAC, Gasless, Flux Cored Wire Feed Welder
T
he Handler 125EZhas Hobart’s unique
Single-Knob Control making it the quickest and
easiest wire welder to set up and use. Just plug it
into 115 VAC, select the mild steel thickness with
the Single Knob Control and you are ready to weld.
The Handler 125EZcomes ready to weld
18 gauge–3/16 in mild steel with .030 in (0.8 mm)
self-shielding flux-cored wire so no shielding gas
bottle is required. Also designed to use .035 in
(0.9 mm) flux cored wire with a .035 in (0.9 mm)
contact tip.
The Handler 125
EZ
is a great portable welder for
farm and ranch projects, home hobbyists, light
fabrication projects, maintenance and repair.
Comes Complete With:
Comfortable H-9B gun, 8 ft (2.4 m)
.030 in (0.8 mm) contact tips
Work clamp and cable
Sample spool of .030 in (0.8 mm) self-shielding
flux cored wire
Spool shaft to accommodate 4 in spools.
(Optional hub kit available for 8 in spools.)
Power cord with plug
Informational door chart
Owner’s manual with parts lists, installation,
operation and maintenance guidelines
Applications
Home, farm and ranch and light fabrication projects:
Mower Decks/Brackets Grills/Smokers
Fences/Gates Firewood Racks
Kennels Metal Furniture
Signs Machinery and
Window Security Guards Auto Repair, etc.
PROCESSES
Flux Cored (FCAW) Welding
Note: Not upgradeable for MIG welding
with gas.
Rated Output
90 A, 19 VDC,
at 20% Duty Cycle;
63 A, 21 VDC
at 20% Duty Cycle*
Max. OpenCircuit Voltage
29 V
Max Amps
125 A
Amps Input at Rated Output, 60 Hz, 1-Phase
115 V KVA KW
20 2.9 2.5
15* 2.2* 1.77*
Dimensions
H: 16-7/8 in (429 mm)
W: 9-7/8 in (251 mm)
D: 12-1/8 in (308 mm)
Net
Weight
50 lb
(22.7 kg)
SPECIFICATIONS
(SUBJECT TO CHANGE WITHOUT NOTICE.)
FEATURES BENEFITS
Operator only needs to adjust a single knob for the thickness of mild steel to be welded and he’s ready to weld.
One knob adjusts both the volts and wire feed speed.
Allows you to weld up to 3/16 in steel with flux cored wire.
Eases use and excellent safety feature which makes wire electrically “cold” until trigger is pulled.
Positive feed with adjustable tension plus easy accessibility to thread new wire.
Protects unit against current overload.
Protects power transformer to ensure reliability.
Protects wire feed system from overload, no fuses to change or circuit breaker buttons to reset.
Five-year warranty on transformers, three years on electronics (drive motors, rectifiers) and one year on guns.
Single-thickness selector switch
Max output of 125 amps
Built-in contactor
Durable feed head with quick-release
drive roll tension lever
Short circuit protection
Self-resetting thermal overload
Self-resetting motor protection
Hobart’s 5/3/1 Industrial Warranty
224820
Dec 2006
Handler 125
EZ
*
Hobart Welders An Illinois Tool Works Company
Hobart Retail Sales Phone 800-332-3281 FAX 937-332-4161
HobartWelders.com
*
CSA rating.
Certified to both the Canadian and U.S. Standards for welding equipment.
ORDERING INFORMATION AND SYSTEM CHECKLIST
Litho in USA
DISTRIBUTED BY:
PERFORMANCE DATA
CONTROL PANEL
1. Material Thickness
Selector Switch
for Welding
Output Control
2. Power Switch
3. Visual Thickness
Gauge Chart
DUTY CYCLE %
OUTPUT AMPERES
1
41020406010026 808
10
20
40
60
80
100
200
125
DUTY CYCLE CURVE
ACCESSORIES
Small Cart/Cylinder Rack #194776
Hub Kit #195216
For using 8 in (51 mm) spools.
Protective
Cover #195186
Weatherresistant nylon
resists stains
and mildew, and protects the finish
of your welder.
H-9B Replacement Gun #225397
Comes in 8 ft (2.4 m) length with
liner, for .030–.035 in (0.8–0.9 mm)
diameter wire.
Replacement Drive Roll #212379
Gasless
Flux Cored Nozzle
(See chart
above right)
For use with selfshielding flux cored wires. Improves
visibility, eases access in tight corners,
protects tip adapter/ gas diffuser from
spatter and from shorting to the work
piece. Usable with H9, H10, M10, and
M15 torches.
CONSUMABLES
Item Hobart Package Part #* Miller Package Part #**
Contact Tips
.030 in (0.8 mm) #770177 (5 per package) #000 067 (10 per package)
.035 in (0.9 mm) #770180 (5 per package) #000 068 (10 per package)
Gasless Flux Cored Nozzle #770487 #226 190
Tip Adapter #770402 #169 716
Liner #210970R #210 970
Power Source Stock No. Description Qty. Price
Handler 125
EZ
#500521 115 VAC flux cored only wire welding package
UPC: #715959341608; Shipping Weight: 55 lb (25 kg); Carton Dimensions: 23-3/4 x 11-1/4 x 18-1/2 in (603 x 286 x 470 mm);
Pallet Qty: 12; Pallet Dimensions: 35 x 48 x 39 in (889 x 1219 x 991 mm)
Accessories
Small Cart/Cylinder Rack #194776
Hub Kit #195216 For 8 in spools
Protective Cover #195186
Replacement Gun #225397 H-9B Gun, 8 ft (2.4 m) with liner for .030 –.035 in
(0.8 –0.9 mm) diameter wire
Replacement Drive Roll #212379
Contact Tips See chart above
Gasless Flux Cored Nozzle See chart above
Tip Adapter See chart above
Replacement Liner #210970R Liner for .023 –.035 in (0.6 –0.9 mm) wire
Tools and Safety Items
Date: Total Quoted Price:
*Available at farm and tool supply retailers.
**Available at Hobart/Miller welding distributors.
1
0
G
DO NOTSWITCH
A
WHILE WELDING
–
3
/
1
6
1
2
3
Loading...