This document is intended to provide a good understanding of the functionality offered by the
A8NDPV1 PROFIBUS Option Board. The document only describes the features that are specific to
the option board. For general information regarding the FR-A800 or FR-F800 inverter, consult the
FR-A800 or FR-F800 inverter design guides.
The reader of this document is expected to be familiar with high level software design, and communication systems in general. The use of advanced PROFIBUS-specific functionality may require
in-depth knowledge in PROFIBUS networking internals and/or information from the official
PROFIBUS specifications. In such cases, the people responsible for the implementation of this
product should either obtain the PROFIBUS specification to gain sufficient knowledge or limit
their implementation in such a way that this is not necessary.
Liability
Every care has been taken in the preparation of this manual. Please inform HMS Industrial Networks AB of any inaccuracies or omissions. The data and illustrations found in this document are
not binding. We, HMS Industrial Networks AB, reserve the right to modify our products in line
with our policy of continuous product development. The information in this document is subject
to change without notice and should not be considered as a commitment by HMS Industrial Networks AB. HMS Industrial Networks AB assumes no responsibility for any errors that may appear
in this document.
There are many applications of this product. Those responsible for the use of this device must ensure that all the necessary steps have been taken to verify that the applications meet all performance and safety requirements including any applicable laws, regulations, codes, and standards.
HMS Industrial Networks AB will under no circumstances assume liability or responsibility for any
problems that may arise as a result from the use of undocumented features, timing, or functional
side effects found outside the documented scope of this product. The effects caused by any direct or indirect use of such aspects of the product are undefined, and may include e.g. compatibility issues and stability issues.
The examples and illustrations in this document are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular implementation,
HMS Industrial Networks AB cannot assume responsibility for actual use based on these examples and illustrations.
Intellectual Property Rights
HMS Industrial Networks AB has intellectual property rights relating to technology embodied in
the product described in this document. These intellectual property rights may include patents
and pending patent applications in the US and other countries.
Trademark Acknowledgements
Anybus® is a registered trademark of HMS Industrial Networks AB. All other trademarks are the
property of their respective holders.
A8NDPV1 PROFIBUS Option Board I
CAUTION
• This is a class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.
• ESD Note
This product contains ESD (Electrostatic Discharge) sensitive parts that may be damaged if
ESD control procedures are not followed. Static control precautions are required when handling the product.
Failure to observe this may cause damage to the product.
Thank you for choosing this Mitsubishi Inverter plug-in option for the Mitsubishi FR-A800 or FR-
WAR NING
CAUTION
CAUTION
F800 Series Inverter. This Instruction Manual gives handling information and precautions for use
of this equipment. Incorrect handling may cause an unexpected failure or damage. In order to ensure optimal performance, please read this manual carefully prior to use of the equipment.
Please forward this manual to the end user of the equipment.
This section is specifically about safety matters
Do not attempt to install, operate, maintain or inspect this product until you have read through this
Instruction Manual and any related documents carefully, and can use the equipment correctly. Do not use
this product until you have a full working knowledge of the equipment, safety information and instructions.
In this Instruction Manual, the safety instruction levels are classified into “WARNING” and “CAUTION” levels.
Assumes that incorrect handling may cause hazardous conditions, resulting in death or severe injury.
Assumes that incorrect handling may cause hazardous conditions, resulting in moderate or slight injury, or may cause physical damage only.
Please note that even the level may lead to a serious consequence depending on conditions. Please be sure to follow the instructions of both levels as they are critical to personnel safety.
SAFETY INSTRUCTIONS
Electric Shock Prevention
WAR NIN G
• Do not open any cover on the inverter while power is on or while the inverter is running, as an electrical shock may result.
• Do not operate the inverter with any cover or wiring cover removed, as accidental contact with
exposed high-voltage terminals and internal components may occur, resulting in an electrical shock.
• If power is off do not remove any cover except when necessary for wiring or periodic inspection. While
any cover is removed, accidental contact with exposed high-voltage terminals and internal components may occur, resulting in an electrical shock.
• Prior to starting wiring or inspection, confirm that input power to the inverter has been switched off
via observation of the inverter’s display panel. Additionally, wait for at least 10 minutes after removal
of input power, and then confirm that all residual voltage has been dissipated by using a voltage
meter. Internal DC bus capacitors may contain high voltages for several minutes after removal of input
power, resulting in a dangerous situation should anything come into contact with them.
• All personnel involved in the installation or inspection of this equipment should be fully competent to
perform the required work.
• Always install plug-in options prior to wiring main power.
• Do not touch the plug-in option with wet hands.
• Do not subject the cables to scratches, excessive stress, heavy loads or pinching.
Injury Prevention
CAUTION
• To prevent explosions or similar damage, apply only the voltages specified in the instruction manual
to each terminal.
• To prevent explosions or similar damage, ensure that all cables are properly connected to the correct
terminals.
• To prevent explosions or similar damage, observe all wiring polarity indicators.
• To prevent burns from hot components, do not touch the inverter while power is on, or for some time
after power is removed.
A8NDPV1 PROFIBUS Option Board III
Additional Instructions
Please note the following points to prevent equipment damage, injury or electrical shock.
Transportation and mounting
CAUTION
• Do not install or operate the plug-in option if it is damaged or has parts missing.
• Do not stand or rest heavy objects on the equipment.
• Check that the mounting orientation is correct.
• Prevent conductive items such as screws and metal fragments, or flammable substances such as oil
from entering the inverter.
Trial run
CAUTION
• To prevent unexpected equipment movement, confirm and adjust all required parameters prior to
starting operation.
Usage
WAR NIN G
• Do not modify the equipment.
• Do not remove any inverter or option parts unless specifically instructed to do so in this manual.
CAUTION
• Performing a “parameter clear” or “all parameter clear” will reset all inverter parameters to their factory
default settings. After performing one of these operations, remember to reenter any custom parameter values prior to starting operation.
• To prevent damage from electric discharge, always touch a grounded piece of metal prior to touching
any equipment.
Maintenance, inspection and parts replacement
CAUTION
• Do not perform hi-pot tests on the equipment.
Disposal
CAUTION
• Contact the local or state environmental agency in your area for details on the disposal of electrical
components and packaging.
General instruction
For clarity purposes, illustrations in this manual man be drawn with covers or safety guards removed. Ensure all covers and safety guards are properly installed prior to starting operation.
Profibus A800 function blocks:
https://eu3a.mitsubishielectric.com/fa/en/mymitsubishi/
download_manager?id=10172 (MyMitsubishi Login required)
Profibus A800 DPV1 function blocks:
https://eu3a.mitsubishielectric.com/fa/en/mymitsubishi/
download_manager?id=9189 (MyMitsubishi Login required)
EU
EU
EU
A8NDPV1 PROFIBUS Option Board 1
Document HistoryAbout This Document
Document History
Summary of Recent Changes ( ... 1.01)
ChangePage(s)
New monitor data126
Revision List
RevisionDateAuthor(s)Chapter(s) Description
1.0003/2014
1.0104/2019
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About This DocumentConventions & Terminology
Conventions & Terminology
The following conventions are used throughout this manual:
•Numbered lists provide sequential steps
•Bulleted lists provide information, not procedural steps
•The term ‘module’ refers to the communication module.
•Hexadecimal values are written in the format NNNNh, where NNNN is the hexadecimal value.
Support
MITSUBISHI ELECTRIC EUROPE
EUROPE B.V.
German Branch
Mitsubishi-Electric-Platz 1
D-40882 Ratingen
Phone: +49 (0) 21 02 / 486-0
Hotline: +49 2102 1805 000-765 /-766
Fax: +49 (0) 21 02 / 4 86-1 12 0
e-mail: megfa-mail@meg.mee.com
https://eu3a.mitsubishielectric.com
MITSUBISHI ELECTRIC USA
AUTOMATION
500 Corporate Woods Parkway
Vernon Hills, Illinois 60061
Phone: +1 847-478-2100
Fax: +1 847-478- 0327
www.MEAU.com
MITSUBISHI ELECTRIC JAPAN
CORPORATION
Tokyo Bldg.
2-7-3 Marunouchi Chiyoda-Ku
Tokyo 100-8310
Phone: +81 (0) 3 / 32 18 31 76
Fax: +81 (0) 3 / 32 18 24 22
Please refer to the drive manual for other region contact addresses.
A8NDPV1 PROFIBUS Option Board 3
SupportAbout This Document
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Pre-Operation InstructionsGeneral
1.Pre-Operation Instructions
1.1General
The FR-A800 or FR-F800 series from Mitsubishi Electric (ME), are families of frequency inverters.
The communication modules, option boards, enabling communication on different industrial
networks, are developed and produced by HMS Industrial Networks.
Examples of applications for the frequency inverters are:
•Lifting equipment
•Warehouse systems
•Extruders
•Centrifuges
1.2Product Overview
The A8NDPV1 PROFIBUS Option Board allows information to be transferred seamlessly between
an FR-A800 or FR-F800 series inverter and a PROFIBUS network with minimal configuration requirements. The interface installs directly onto the inverter’s control board, and presents a standard DSUB port for connection to the PROFIBUS network.
The option board is connected directly to the control board of the inverter and communicates
with the inverter via a built-in communication port. Note that when the inverter’s network communication port is used by the A8NDPV1 PROFIBUS Option Board, it is unavailable for use by any
other network.
Before using the option board, please familiarize yourself with the product and be sure to thoroughly read the instructions and precautions contained in this manual. In addition, please make
sure that this instruction manual is delivered to the end user of the product, and keep this instruction manual in a safe place for future reference or unit inspection.
1.3Features
•PROFIBUS DPV1 communication according to IEC 61158 Type 3
•Drive operation according to PROFIdrive V4.1 [PDTS]
– Supports Application class 1 functionality
•Diagnostic support
•Automatic baud rate detection
•Baud rates up to 12 Mbit supported
•Support for Set Slave Address (SSA) functionality, i.e. node address can be set from the network by a configuration tool or by a PROFIBUS master
•Customized GSD-file provided
•Up to 64 bytes of I/O data in each direction
A8NDPV1 PROFIBUS Option Board 5
Unpacking and Product ConfirmationPre-Operation Instructions
Network Status
Module Status
Error
A8NDPV1
1.4Unpacking and Product Confirmation
1.4.1Shipment Confirmation
Check the enclosed items. Confirm that the correct quantity of each item was received, and that
no damage occurred during shipment.
1.4.2Component Overview
Included in the package are the following items.
ItemNo. of pcs
PCB board1
M# x 6 mm screw 3
Board spacer2
LED cover
Note: this picture
only shows the
label, not the
cover!
To avoid damage to the inverter or plug-in option board, never install or remove a plug-in option board
while the inverter’s input power is on.
Make sure that the inverter’s power is OFF.
Physical installation of the option board is a two-step process. First, the card will be mounted
onto an available option connector on the inverter’s control board. Second, the card will be connected to the PROFIBUS network using a PROFIBUS cable.
2.2Installation Procedure
햲 Make sure that power is off.
햳 Remove both lids of the FR-A800 or FR-F800.
– Unscrew the two screws in the bottom corners of the inverter.
– Remove the lid covering the lower front of the inverter.
– Unscrew the screw in the bottom right corner of the lid covering the upper front of the in-
verter.
– Remove the lid.
A8NDPV1 PROFIBUS Option Board 9
Installation ProcedureInstallation
1
2
3
햴 Put the included studs in the holes at the right top and left bottom corners of the PCB.
햵 Position the A8NDPV1 PROFIBUS Option Board at the option slot 1 as shown in the image. This
is the only position that will allow network connectivity.
햶 Fasten the option board by tightening the included screws at the left top and right bottom
corners. The PE plate is attached along with the screw in the right bottom corner.
Note:Over-tightening the screws will damage the board.
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InstallationInstallation Procedure
햷 Fasten the other end of the PE plate with another screw as shown in the picture.
햸 Attach the network cable to the network connector on the option board.
햹 To fit the LED cover on the front cover of the drive, do as follows:
– Cut the bridges, using nippers, on the upper front cover.
A8NDPV1 PROFIBUS Option Board 11
Network Connector (DSUB, female)Installation
51
69
female
female
– Snap the LED cover into the front cover of the drive.
햺 Fasten both front covers, top front cover first.
The option board is now mounted and power can be applied.
Removal
햲 Remove both lids of the FR-A800 or FR-F800 inverter.
햳 Remove the network cable.
햴 Remove the screws.
햵 Carefully remove the option board by lifting it straight up.
햶 Remove the board spacers.
햷 Replace the lids.
2.3Network Connector (DSUB, female)
The option board provides connection to PROFIBUS through a female DSUB connector.
Pin NameDescription
1NC
2NC
3RxD/TxD-PReceive/Transmit data P; B-line
4CNTR-PRepeater control signal (Direction control); RTS
signal
5DGNDData ground (Reference voltage to VP)
6VPPower supply; (PSV)
RedException error: the option board is in the exception
state. If the Network status LED also indicates solid red, a
fatal error has occurred.
ErrorOffCommunication with main unit is working without
problems.
RedError in communication with main unit
Red, flashing (2 blinks)Invalid process data parameter mapped
Red, flashing (3 blinks)Too many process data parameters mapped
A8NDPV1 PROFIBUS Option Board 13
LED IndicatorsInstallation
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Get StartedPhysical Installation
3.Get Started
All example programs described in this chapter are available for download from the MyMitsubishi website, see section “Download” on page 1 for a direct link.
3.1Physical Installation
How to physically install the option board is described in “Installation Procedure” on page 9.
3.2Download GSD file
Download the appropriate GSD file from the Mitsubishi Electric website, see section “Download”
on page 1 for a direct link.
3.3Inverter setup
This chapter describes the first part of setting up a system using an A800 or F800 inverter controlled by Profibus. It assumes that the A8NDPV1 option card has been installed correctly, and all
inverter parameters are set to default values. This setup will be used for all get started example
programs.
The first step is to set the FDL address of the inverter Profibus slave. One way to do this is to set
parameter 1305 to the desired address, and parameter 1307 to 1. After restarting the inverter, the
option card will be available under the input address. The valid range for the FDL address is 0-125.
Parameter No. Va lue
1305(1) FDL Address
1307(1)
The next step is to change the operation mode of the inverter to network mode. Do this, by leaving the default setting of parameter 79 (0), and setting parameter 340 to 1. After restarting the
inverter, it should operate in network mode. For detailed settings, please refer to A800 or F800
manual.
A8NDPV1 PROFIBUS Option Board 15
GX Works2 (Q-CPU) Telegram 1 exampleGet Started
3.4GX Works2 (Q-CPU) Telegram 1 example
This chapter describes running the inverter through the A8NDPV1 Profibus option card using
GX Works 2 with a QCPU and QJ71PB92V Profibus Master. GX Configurator DP 7.10L or newer is
required to perform the setup.
햲 Start with a new project.
햳 Select:
– Project type: Structured project;
– PLC Series: QCPU (Q mode);
– PLC type: select the cpu;
– Language: Structured Ladder/FBD.
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Get StartedGX Works2 (Q-CPU) Telegram 1 example
햴 Add a new Intelligent Function Module from the menu on the left (right click and select new):
햵 In the new window, click Module Type and select “PROFIBUS-DP Module”. Module Name
should be set to QJ71PB92V. Save this setting by clicking OK.
A8NDPV1 PROFIBUS Option Board 17
GX Works2 (Q-CPU) Telegram 1 exampleGet Started
햶 The Profibus-DP module should be inserted into the Intelligent Function Module tree. Expand
it, and double click on Parameter. This should open the Profibus Configurator.
햷 First setup the Profibus Master. Double click on the master module (in the screenshot visible
as “I/O no.:0x0 FDL:0 ‘QJ71PB92V’. This will bring up the “Master Parameters Wizard”.
햸 It is possible to change the Baudrate, FDL address and other settings as needed. For this tuto-
rial these settings will not be changed. Click Next to proceed.
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Get StartedGX Works2 (Q-CPU) Telegram 1 example
햹 On this screen the buffer devices, and data transfer between Profibus Master and CPU can be
changed. For this tutorial use AutoRefresh with Consistency. Click Finish to save settings and
close this wizard.
A8NDPV1 PROFIBUS Option Board 19
GX Works2 (Q-CPU) Telegram 1 exampleGet Started
햺 In the Global GSD data section, expand drives and search for A8NDPV1. If it is not available,
right click and select Add GSD File. Search for the GSD File on the drive (included with this
manual), afterwards the A8NDPV1 should appear under drives. Drag this option to the Profibus Master, like on the screenshot.
The “Slave Parameters Wizard” should be shown. Enter a name, select 1 for FDL Address, and
make sure to select “Swap I/O Bytes in Master”. All other settings can remain as default. Click
Next to proceed.
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