HM Electronics 1404 Users Manual

HM Electronics, Inc. 14110 Stowe Drive Poway, CA 92064 USA
Phone: 1-800-848-4468 Fax: 858-552-0172 Website: www.hme.com
Email: support@hme.com
wireless
IQ
TM
DRAFT
Wireless Drive-Thru Audio system
Installation Instructions
HME# 400G587 Rev J 1/8/15
Table of Contents
1. EQUIPMENT DESCRIPTION...................................................................................................................................... 1
1.1 Wireless IQ Base Station .................................................................................................................................................. 2
1.1.1 External Features............................................................................................................................................................... 2
1.2 COMMUNICATOR®s ...................................................................................................................................................... 4
1.2.1 Features and Controls ........................................................................................................................................................ 4
1.2.2 How to Wear the COMMUNICATOR® ........................................................................................................................... 4
1.2.3 How to Use the COMMUNICATOR® Controls ............................................................................................................... 5
1.2.4 COMMUNICATOR® Registration ................................................................................................................................... 5
1.2.5 Battery Removal and Replacement ................................................................................................................................... 7
1.3 Battery Charger ................................................................................................................................................................. 8
2. PREPARATION FOR INSTALLATION ..................................................................................................................... 9
2.1 Tools Required .................................................................................................................................................................. 9
2.2 Battery Charger Setup and Battery Charging .................................................................................................................... 9
2.2.1 Battery Charger Setup for Use In the United States .......................................................................................................... 9
2.2.2 Battery Charger Setup for Use Outside the United States .................................................................................................... 10
2.2.3 Battery Charging ............................................................................................................................................................. 10
2.3 Interference Prevention ................................................................................................................................................... 11
2.3.1 Radio Frequency (RF) Interference ................................................................................................................................. 11
2.3.2 Electrical Interference ..................................................................................................................................................... 12
3. EQUIPMENT INSTALLATION ................................................................................................................................. 13
3.1 Base Station Installation .................................................................................................................................................. 13
3.1.1 Walk Test for Best Transmission/Reception ................................................................................................................... 14
3.1.2 Mount Base Station on Wall ........................................................................................................................................... 15
3.1.3 Install Remote Antenna Kit (if needed)........................................................................................................................... 15
3.2 Cable Pulling ................................................................................................................................................................... 17
3.3 Outside Speaker and Microphone Installation and Cable Connections .......................................................................... 17
3.3.1 Microphone Installation .................................................................................................................................................. 18
3.3.2 SP2500LP Low-Profile Speaker Installation ................................................................................................................... 19
3.4 Optional SP2000A Speaker/Microphone Installation .......................................................................................................... 20
3.5 Optional External Vehicle Detector Installation ............................................................................................................. 21
3.6 Optional HME Vehicle Detector Board (VDB) Installation ........................................................................................... 21
3.7 External Message Repeater Installation .......................................................................................................................... 22
4. EQUIPMENT SETUP .................................................................................................................................................. 23
4.1 Internal Message Repeater Setup .................................................................................................................................... 23
4.2 Early Warning Setup ....................................................................................................................................................... 23
4.3 Dual-Lane Setup ............................................................................................................................................................. 23
4.4 Split-B Audio Setup ........................................................................................................................................................ 23
4.5 Auto-Hands-Free Setup ................................................................................................................................................... 23
5. SYSTEM FUNCTIONAL CHECK ............................................................................................................................. 24
5.1 Noise Reduction Adjustment .......................................................................................................................................... 24
5.2 VAA (Voice Activated Attenuation) Adjustment ........................................................................................................... 25
6. WIRELESS IQ OPERATION ................................................................................................................................ ..... 26
6.1 Changing Languages ....................................................................................................................................................... 26
6.2 Obtaining COMMUNICATOR® Status .......................................................................................................................... 26
6.3 Single-Lane Operation (one base station for one speaker post in one lane) ................................................................... 27
6.4 Dual-Lane Operation (two base stations for two speaker posts in two lanes) ................................................................... 28
6.5 Tandem Operation (two base stations for two speaker posts in one lane) ....................................................................... 29
6.6 Internal Communication .................................................................................................................................................. 30
6.7 Speed-Team Operation.................................................................................................................................................... 31
6.8 Wired Backup System ................................................................................................................................ ..................... 31
6.9 Message Repeater Operation ........................................................................................................................................... 31
6.9.1 Recording Messages ....................................................................................................................................................... 31
6.9.2 Message Repeater Switch Settings .................................................................................................................................. 32
7. IN CASE OF PROBLEMS ................................................................ ................................................................ ........... 33
8. EQUIPMENT SPECIFICATIONS ............................................................................................................................. 38
9. BLOCK DIAGRAM ..................................................................................................................................................... 39
10. BASE INTERFACE DESCRIPTION ......................................................................................................................... 40
10.1 Audio Circuit Board ........................................................................................................................................................ 40
10.2 Transceiver Circuit Board ............................................................................................................................................... 41
10.3 Switcher Circuit Board .................................................................................................................................................... 42
10.4 Vehicle Detector Circuit Board (Optional) ..................................................................................................................... 42
11. WIRING DIAGRAMS.................................................................................................................................................. 43
Figures and Diagrams
Illustrations in this publication are approximate representations of
the actual equipment, and may not be exactly as the equipment appears.
HM Electronics, Inc. is not responsible for equipment malfunctions due to erroneous translation of
its installation and/or operating publications from their original English versions.
Figure 1. Wireless IQ standard equipment ............................................................................................................... 1
Figure 2. Base station with front door open.............................................................................................................. 2
Figure 3. Communicator controls ............................................................................................................................. 4
Figure 4. Correct wearing of the headset .................................................................................................................. 4
Figure 5. Registration buttons and indicators ........................................................................................................... 6
Figure 6. Belt-pac battery-release latch .................................................................................................................... 7
Figure 7. Headset battery-release latch ..................................................................................................................... 7
Figure 8. Batteries in charger ................................................................................................................................... 8
Figure 9. Battery charger AC adapter connection .................................................................................................... 9
Figure 10. 230VAC adapter wiring for battery charger .......................................................................................... 10
Figure 11. Typical drive-thru store layout ............................................................................................................... 13
Figure 12. Typical tandem and dual drive-thru layouts ............................................................................................ 14
Figure 13. Open base station showing four screw holes ........................................................................................... 15
Figure 14. Remote antenna mounting on wall bracket ............................................................................................ 16
Figure 15. Microphone ............................................................................................................................................ 18
Figure 16. Microphone unit and foam inserts shown in typical speaker post installation ....................................... 18
Figure 17. Open the low-profile speaker ................................................................................................................. 19
Figure 18. Mark speaker post or menu board through wire hole in rear panel of SP2500LP
speaker assembly ................................................................................................................................... 19
Figure 19. Screw the self-tapping screws through holes in rear panel of SP2500LP speaker box .......................... 19
Figure 20. SP2500LP cable connections ................................................................ ................................ .................. 19
Figure 21. Installing the SP2000A .......................................................................................................................... 20
Figure 22. SP2000A cable connection ..................................................................................................................... 20
Figure 23. External message repeater connections .................................................................................................. 22
Figure 24. Typical tandem drive-thru layout ........................................................................................................... 29
Figure 25. S2 switch on Switcher Board ................................................................ ................................ .................. 31
Figure 26. Base Station internal controls and indicators ......................................................................................... 35
Figure 27. Base station jumper settings ................................................................................................................... 36
Figure 28. Base station DIP switch functions .......................................................................................................... 37
Figure 29. Typical Wireless IQ Base Station block diagram .................................................................................... 39
Wiring Diagrams ....................................................................................................................................... 43
Figure 30. Full-Duplex Wireless IQ with VDB but no Switcher Board ..................................................................... 44
Figure 31. Full-Duplex Wireless IQ with VDB, Switcher Board, DM1 or DM3 Microphone and IC300 ................. 45
Figure 32. Full-Duplex Wireless IQ with VDB, Switcher Board and DM1 or DM3 Microphone ............................. 46
Figure 33. Half-Duplex Wireless IQ with VDB but no Switcher Board .................................................................... 47
Figure 34. Half-Duplex Wireless IQ with VDB and Switcher Board ........................................................................ 48
Figure 35. Dual-Lane Wireless IQ Primary to Secondary Base Station Connections ................................................ 49
Figure 36. Tandem Wireless IQ Primary to Secondary Base Station Connections ................................................... 50
© 2015 HM Electronics, Inc.
The HME logo and product names are registered trademarks of HM Electronics, Inc. All rights reserved.
FCC NOTICE
This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) This device must accept any interference received, including interference that may cause undesired operation.
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communication. Operation of this equipment in a residential area is likely to cause harmful interference, in which case the user will be required to correct the interference at his own expense.
Changes or modifications not expressly approved by HM Electronics, Inc. could void the users authority to operate this equipment.
The antenna(s) used for the base transmitter must be installed to provide a separation distance of at least 7.87 inches (20 cm) from all persons, and must not be co-located or operating in conjunction with any other antenna or transmitter.
This device has been designed to operate with the antennas or antenna kits listed below, and having a maximum gain of 2dBi. Antennas/Kits not included in this list or having a gain greater than 2dBi are strictly prohibited for use with this device. The required antenna impedance is 50 ohms.
1. Antenna: NEARSON, S181TR-2450R, 2dBi
2. Antenna Kit: HME, EC20 (P/N G28493-1), 0dBi
Industry Canada (IC)
This device complies with Industry Canada license exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference received, including interference that may cause undesired operation of the device.
This device complies with Health Canada’s Safety Code. The installer of this device should ensure that RF radiation is not emitted in excess of the Health Canada’s requirement.
Information can be obtained at http://www.hc-sc.gc.ca/ewh-sem/pubs/radiation/radio_guide-
lignes_direct-eng.php
“Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.”
Hereby, HM Electronics, Inc. declares that the Wireless IQ System is in compliance with the essential requirements and other relevant provisions of R&TTE Directive 1999/5/EC.
IMPORTANT!
Waste Electrical and Electronic Equipment (WEEE)
The European Union (EU) WEEE Directive (2002/96/EC) places an obligation on producers (manufacturers, distributors and/or retailers) to take-back electronic products at the end of their useful life. The WEEE Directive covers most HME products being sold into the EU as of August 13, 2005. Manufacturers, distributors and retailers are obliged to finance the costs of recovery from municipal collection points, reuse, and recycling of specified percentages per the
WEEE requirements.
Instructions for Disposal of WEEE by Users in the European Union
The symbol shown below is on the product or on its packaging which indicates that this product was put on the market after August 13, 2005 and must not be disposed of with other waste. Instead, it is the user’s responsibility to dispose of the user’s waste equipment by handing it over to a designated collection point for the recycling of WEEE. The separate collection and recycling of waste equipment at the time of disposal will help to conserve natural resources and ensure that it is recycled in a manner that protects human health and the environment. For more information about where you can drop off your waste equipment for recycling, please contact your local authority, your household waste disposal service or the
seller from whom you purchased the product.
1
Figure 1. Wireless IQ standard equipment
OPTIONAL EQUIPMENT
Equipment Model Number Belt-Pac Communicator COM6000BP
Odyssey IQ Headset Communicator HS6000 Wireless Headset (listen only) HS6000L Battery for Communicator BAT41 Headset HS12 Headset Earmuff No model number Headset Interface HSI6000 Ceiling Speaker MM100 Ultrasonic Vehicle Detector DU3 Vehicle Detector Board VDB102 Vehicle Detector Loop (underground) VDL100 Message Repeater MR300 Low-Profile Speaker SP2500LP Microphone DM3 Mode Switch (dual lane) MS10 Switcher Circuit Board No model number Antenna Coverage Extension Kit EC10 Remote Antenna Kit (with 6 ft / 1.83 meter cable) ANT20-6 Remote Antenna Kit (with 30 ft / 9.14 meter cable) ANT20-30 Remote Record Switch No model number Remote Speed Team Switch SW2
1. EQUIPMENT DESCRIPTION
The Wireless IQ is an audio system primarily for use at quick-service restaurants. The equipment shown below is standard with each Wireless IQ system. Optional equipment can be ordered from your local dealer.
As you unpack the Wireless IQ, check the packing list for each item to verify receipt of all equipment and quantities listed.
2
Figure 2. Base station with front door open
1.1 Wireless IQ Base Station
The base station is the electronic heart of the Wireless IQ. It contains the circuitry through which all functions of the drive-thru audio system are channeled.
External base station features are shown in Figure 2, and described on page 3. Internal controls and indicators are shown in Figure 26 on page 35.
1.1.1 External Features
3
Front – (See A on Figure 2.)
The top four power supply lights are on when the base station has AC power. “A” TALK light is on during channel-A transmission. “B” TALK light is on during channel-B transmission. VEHICLE PRESENT light is on when a vehicle is present in the drive-thru lane or
when the system is in vehicle-detect override.
RECORD light is ON RED when the base station is ready to record a red message
for the message repeater, and BLINKING RED while a red message is being recorded. It is ON GREEN when the base station is ready to record a green message for the message repeater, and BLINKING GREEN while a green message is being recorded.
Bottom – (See B on Figure 2.)
PUSH FOR RECORD MODE button must be pushed IN AND RELEASED ONCE to
prepare the base station to record a red message for the message repeater, or pushed IN AND RELEASED TWICE to record a green message.
Behind Front Door – (See C on Figure 2.)
GREEN MESSAGE CONTROL and RED MESSAGE CONTROL switches must be in
the ON position to use the message repeater, OFF when the message repeater is not being used. Instructions are given inside the front door.
SPEED TEAM switch must be in the ON position for speed-team operation, OFF for
normal drive-thru operation.
VEHICLE DETECTOR switch must be in the OVERRIDE position to disable the
vehicle detector. To reset the vehicle detector, switch to OVERRIDE for 5 seconds, then switch back to NORMAL for normal vehicle detection. If the switch is left in the OVERRIDE position, the outside microphone will remain on.
DIP switches at the top are used to control messages going to the outside speaker, grill
speaker or COMMUNICATOR®s. DIP switch settings are shown inside the front door.
Nine level controls are used to set the following levels:
VAA LEVEL CONTROL adjusts the volume level at which one’s own voice is heard
in the headset while speaking into the microphone. Turn clockwise to lower the voice level in the headset earpiece. Turn counterclockwise to raise the voice level.
VEH. PRES TONE VOL. adjusts the vehicle-present tone volume in the headset.
VEH. PRES. TONE VOL. GRILL adjusts the volume of the vehicle present tone played through the grill speaker.
SPKR VOL. OUTSIDE adjusts the outside speaker volume.
MSG VOL. OUTSIDE adjusts the volume of the outgoing message-repeater message to the customer at the speaker post or menu board.
INBOUND VOL GRILL adjusts the volume of the inbound audio from the outside microphone played through the grill speaker.
A VOL. GRILL adjusts the volume of channel A communication, from Communicator operators, played through the grill speaker.
B VOL. GRILL adjusts the volume of channel B communication, from Communicator operators, played through the grill speaker.
MSG VOL. GRILL adjusts the volume of the recorded message played through the
grill speaker.
4
Figure 3. Communicator controls
Figure 4. Correct wearing of the headset
IMPORTANT! Before doing anything else, set up the battery charger and charge the
Communicator batteries according to the instructions in section 2.2 on pages 9 and 10.
Belt-pac Communicator
Odyssey IQ all-in-one
headset Communicator
Belt-pac headset
Odyssey IQ headset
Headset band
Hold microphone
boom here to adjust
microphone position
Clothing clip
Channel “A1”
button
Channel “B”
button
Channel “A2”
button
Volume-up
button
Volume-down
button
Power button
Power
light
Channel “A1”
button
Channel “B”
button
Power button
Volume-down
button
Channel “A2”
button
Headset cable
connector socket
Volume-up
button
Power
lights
1.2 COMMUNICATOR
®
s
1.2.1 Features and Controls
1.2.2 How to Wear the COMMUNICATOR
®
Wear the headset with the microphone on your right or left side next to your mouth. Adjust the headband and microphone boom as needed. If you are using a belt-pac with headset, clip the belt-pac to your belt or waistband
on either your right or left side. Clip the clothing clips on the headset cable to the back of your shirt and collar.
If you are using an Odyssey IQ headset, put the headset on your head with the
headset band behind your neck.
5
1.2.3 How to Use the COMMUNICATOR
The Communicator control buttons have a snap action. They will activate when pressed firmly. Use your fingertips, not your fingernails, to press the buttons. Refer to Figure 3 on page 4.
Power On/Off:
Power On Press and release the PWR (power) button. A voice message in the
earpiece will say “belt-pac #, battery full/half/low” and the red power lights next to the A1 and A2 buttons on the belt-pac will go on. After a short time, one light will
go off and the other will change to green. A voice message will then say “Lane 1 (or 2) ready.” The green light indicates the Communicator is ready to use. In dual-lane
operations, a green light next to A1 indicates ready on Lane 1 and a green light next to A2 indicates ready on Lane 2.
Power Off Press and hold the PWR button for about two seconds. A voice
message in the earpiece will say “belt-pac off,” and the power lights will go off.
Volume Up/Down:
Volume Up Adjustment — Press and release the volume-up button. Each time
you press the button you will hear a higher pitch beep in the earpiece as the volume increases. When you reach maximum volume, you will hear a high-pitched double beep. If you press and hold the volume-up button, you will hear repeating beeps, increasing in pitch until the volume reaches maximum. Then you will hear high­pitched double beeps repeating until you release the volume-up button.
Volume Down Adjustment — Press and release the volume-down button.
Each time you press the button you will hear a lower pitch beep in the earpiece as the volume decreases. When you reach minimum volume, you will hear a low­pitched double beep. If you press and hold the volume-down button, you will hear repeating beeps, decreasing in pitch until the volume reaches minimum. Then you will hear low-pitched double beeps repeating until you release the volume-down button.
®
Controls
1.2.4 COMMUNICATOR
Before you operate the Wireless IQ system, you must register each Communicator for use with the base station. The base station will then recognize all Communicators registered to it when their power is on, and will be able to tell the difference between them and other electronic equipment operating on similar frequencies.
Note: In tandem or dual-lane systems there are two base stations, a primary and a
secondary. Communicators must be registered to the primary base station.
A maximum of 15 Communicators can be registered. If a Communicator is replaced, you must register the new one before you use it. When a Communicator is replaced, the old one remains in memory. If the maximum number of 15 (in memory) is exceeded, the Communicator ID display in the base station will show “F” for full. See Figure 5. If this happens, you must clear all current registrations and re-register all
active Communicators. To clear all current registrations, press the “CLEAR ALL REGISTRATION” button and the “RESET” button at the same time. Refer to Figure 5 on page 6. Continue holding the “CLEAR ALL REGISTRATION” button after releasing the “RESET” button, until the clear code “c” (lower case) appears on the
Communicator ID display. Register all active Communicators the same way, one at a time.
®
Registration
6
Figure 5. Registration buttons and indicators
Communicator ID display
Status light
RESET button
CLEAR ALL REGISTRATION button
REGISTRATION button
Register each COMMUNICATOR® as follows:
Note: Communicators must be within 6 feet (1.83 meters) of the base station while
being registered.
Be certain all Communicators to be registered are turned off and the base station is
plugged in and its power is on. Other Communicators can be on or off. See Figure 30 for base station power adapter/supply connections to the J29 connector.
Open the base station and locate the items shown in Figure 5.
If no Communicators are on, the status light will begin blinking red. If any
Communicators are on, the status light will be on steady green.
Press and release the START REGISTRATION button. The Communicator ID display will show a small “o” for open, and the status light
will blink green.
Press and hold the B button on the Communicator while pressing and releasing its
PWR (power) button to turn the Communicator on, and release the B button. This will cause the Communicator to enter the registration mode.
The status light in the base station will be blinking green and the Communicator
ID display will continue to show a small “o” for open.
The power lights next to the A1 and A2 buttons on the Communicator will be
blinking red then will change to green.
When the registration is successfully completed:
The green status light in the base station will be on steady and the Communicator
ID display will show the ID number assigned to this Communicator. ID numbers are assigned sequentially as 0 thru 9, A, b, C, d and E.
One of the power lights on the Communicator will remain on steady green.
If the registration failed:
A message in the headset will say “Beltpac/Headset #, Battery Low/Half/Full,
Registration …” The Communicator power light/s will blink red and after a delay of up to 1.5 minutes you will hear “Registration failed.”
Note the condition of the STATUS light in the base station. Press the RESET button.
The STATUS light may blink and change colors. When the STATUS light returns to its previous condition, press the START REGISTRATION button and repeat the registration procedure.
If the registration fails again:
In the USA, call HME Customer Support at 1-800-848-4468. Outside the USA, call your local HME representative for assistance.
7
Battery-release
latch
Figure 6. Belt-pac battery-release latch
Battery-release
latch
Battery
Figure 7. Headset battery-release latch
1.2.5 Battery Removal and Replacement
COM6000BP Belt-pac Batteries
To change batteries:
If a battery is weak when the COMMUNICATOR® power is turned on, a voice in the earpiece will
say “Battery low.” If a battery becomes weak
during operation, a voice in the earpiece will say
“Change battery.” When this happens, take the
Communicator out of its pouch and slide the battery-release latch in the direction of the arrow. Pull up on the end of the battery near the latch and lift it out of the Communicator, or turn the Communicator over and catch the battery in your hand.
To replace batteries:
Place the end of the battery with the metal contacts into the Communicator, in the same position as the battery you removed. Press the top of the battery carefully down into the Communicator until it snaps in place.
Odyssey IQ Headset Batteries
To change batteries:
When a battery becomes weak, a voice in the Headset will say “Change battery.”
When this happens, remove the battery from the Headset by carefully sliding the battery-release latch and lifting the battery out.
To replace batteries: When replacing a battery in the Headset, place the end of the battery with the metal contacts into the battery holder on the Headset, in the same position as the battery you removed. Press the top of the battery carefully into the battery holder until it snaps in place under the battery-release latch.
Recharge batteries according to the instructions on pages 9 and 10.
8
Figure 8. Batteries in charger
Battery in
storage port
Battery in
charging port
1.3 Battery Charger
The battery charger has charging ports to charge up to four batteries at the same time. Charging time is about 2.5 hours. Six battery storage ports are provided to store up to six fully charged batteries.
Battery Status Lights:
A yellow light stays on steady next to each charging port while the port is empty. Insert a battery in one of the four charging ports until it clicks in place. If a yellow light is on steady next to a battery in a charging port, it means CHARGE
FAILED. Follow the diagnostic instructions on the side of the battery charger.
If a yellow light is flashing next to a battery in a charging port, it indicates CHARGE
PENDING, which means the battery is too hot. Lower the room temperature or move the charger to a cooler area.
A red CHARGING light will stay on next to a battery in a charging port while the
battery is charging.
A green READY light will go on next to a battery in a charging port when the battery
is fully charged.
Store fully charged batteries in the storage ports.
9
Figure 9. Battery charger power connection
2. PREPARATION FOR INSTALLATION
About 3 hours are required for Wireless IQ installation. Before you begin, coordinate the time of installation with the store owner/manager
to minimize disruption of business.
Be certain electrical power is available. Be certain some type of compatible vehicle detector loop or other vehicle detector
system has already been installed in the drive-thru lane(s).
2.1 Tools Required
Phillips (cross-point) screwdriver, size #2 wire cutter/stripper standard (slotted) screwdriver, inch (3.2 mm) soldering iron power drill and drill-bit set rosin-core solder fish tape, 100 feet (30 meters) electrical tape
2.2 Battery Charger Setup and Battery Charging
Set up the battery charger and charge the COMMUNICATOR® batteries as follows.
2.2.1 Battery Charger Setup for Use In the United States
Connect the battery
charger cable to the
16.5VAC power adapter or 24VDC power supply as shown in Figure 9.
Plug the adapter into an
AC electrical outlet. The red lights on the charger will come on and go off, then the yellow lights will come on and stay on.
10
Figure 10. 230VAC adapter wiring for battery charger
2.2.2 Battery Charger Setup for Use Outside the United States
To use the battery charger outside the United States, in countries requiring a 230 Volt AC adapter, modify the 230VAC adapter as follows. The 24VDC power supply will work with an input AC voltage of 100-240VAC.
Connect an electrical plug to the wires on the power cable according to color codes
(Brown = live, Blue = neutral, Green with yellow stripes = ground).
Plug the other end of the power cable into the AC adapter. Cut the connector off the AC adapter cable. Cut the spade lugs off the brown and
blue wires of the battery charger cable and cut the green/yellow ground wire as short as possible. No ground wire will be used. Strip enough of the insulation from the wires of both cables so they can be spliced. Splice the AC adapter cable wires to the brown and blue “AC” wires of the battery charger cable. Cover the splice with electrical tape or shrink tubing.
Plug the electrical plug into an AC electrical outlet. The red lights will come on and
go off, then the yellow lights will come on and stay on.
2.2.3 Battery Charging
Insert up to four COMMUNICATOR® batteries into the charging ports to be charged while you are installing the other equipment. When they are fully charged, install them in the Communicators. Battery charging time is about 2 hours.
CAUTION: Do not remove batteries from the charger until the green READY
light is lit, or the charger will reset and the charge cycle will begin again.
11
2.3 Interference Prevention
CAUTION: Interference may occur if the audio system is not properly installed.
The following types of interference could occur if precautions are not taken during installation. Read this section carefully before proceeding.
2.3.1 Radio Frequency (RF) Interference
Finding the cause of RF interference is difficult and time-consuming. The following precautions will help you avoid the most common RF interference problems.
Find the best base station and antenna locations before mounting them. Solder all joints (including crimp joints) at the speaker location. This is very
important in damp climates
Be certain all connections are tight. Avoid leaving unshielded wire anywhere in the audio system. Ground the shield of the outgoing speaker cable. In severe cases of interference,
grounding the shield at the speaker may help.
AM and FM interference may cause similar problems but require different corrective action. AM interference may increase or decrease at certain times of day, since AM transmitter power must be reduced in some areas between 5 and 7 PM.
Note the following symptoms carefully to determine the possible cause of interference. Call HME at 1-800-848-4468 if you need help.
AM Interference:
Static or hum may be heard in the headset when the system is active. The AM interference can enter the system through the cables connecting the outside speaker/microphone to the base station. To block the AM signal, first find out if there is an AM station in the area, and find out its operating frequency and transmitter output power. You can then modify the equipment with a network of inductors and capacitors that will trap the AM signal where it enters the system.
Static, hum and/or voice may be heard in the headset when the system is active or when transmitting in either channel A or B. The interference can enter the system at three different locations: the outside speaker cables, the COMMUNICATOR® receiver and the base station transmitter. The AM station frequency may completely
suppress or overpower the audio system’s transmitter signal, depending on the
operating frequency, transmitter tower location and output power of the AM radio station. You may need to move the base station.
FM Interference:
FM interference may cause cracks, pops and other noises to be heard in the headset when the Communicator is transmitting on either channel A or B, or when the system is active.
12
In the event of an electrical power outage such as from a lightning storm or power generator failure, if you experience problems with your HME equipment after the electricity comes on again, unplug the equipment and wait 15 seconds, then plug it back in.
2.3.2 Electrical Interference
Electrical faults in appliances and other electrical equipment can cause interference such as static, hum, crackling, buzzing and zip sounds in the headset when the system is active. Interference caused by electrical faults in lighting systems might not be noticed immediately, since most lighting systems are controlled by a timer or light-sensing device.
Faulty Wiring or Components:
Faulty components or electrical wiring in menu boards or speaker posts can cause symptoms identical to those caused by AM interference. Remove power to the menu board or speaker post at the circuit breaker until the electrical system can be repaired.
Improper Earth Grounds:
Improper earth grounds in the building can cause random buzzing and zip sounds in the headset when operating in either channel A or B. Placing a surge protector between the base station AC adapter and the electrical outlet can eliminate the problem.
13
Things to consider before and during base station installation
The base station should be located where, if you stand with your back to the wall, you
can see most of the work area where the Communicators will be used.
The number of walls between the base station and where the Communicators will be
used should be minimized.
Sheets of stainless steel on the walls may shield or reflect radio signals. Outside coverage may be needed for Speed Team operation. Large windows will allow the signal to pass through and can improve outside coverage. The antenna coverage area can be extended with the Remote Antenna Kit. If a system is being replaced, it may not be desirable to use the same mounting location
for the base station as used before, but it may be required it in some cases.
Figure 11. Typical drive-thru store layout
3. EQUIPMENT INSTALLATION
These instructions are for installation of standard Wireless IQ equipment and most commonly used optional equipment. Specific instructions may also be enclosed with optional equipment.
IMPORTANT! If you haven’t already done so, before proceeding with the installation,
plug the battery charger into an AC electrical outlet and place all COMMUNICATOR® batteries into it for charging while the other equipment is being installed.
3.1 Base Station Installation
A typical drive thru QSR building is set up as shown in Figure 11. The numbers in Figure 11 refer to the location numbers in the following instructions. This drawing is similar to most store layouts. The base station is typically mounted at location #1. This is also where old equipment is usually found. The order taker is usually at location #2 in a high volume store. The order taker Communicator signal from location #2 must penetrate two walls to reach the base at location #1. Communicator signals from the kitchen must only penetrate one wall to reach the base at location #1. If there are large pieces of equipment in the kitchen or speed team operation is needed outside at location #6, location #1 may be a poor choice for mounting the base. For speed team operations, the signal would have to penetrate three walls and get by the kitchen equipment to reach the base at location #1. Coverage in the store around location #7 and outside
at location #6 may be poor. Don’t forget to check for a basement. Communicator
signals from basements may not reach the base at location #1.
If outside coverage is not needed, mounting the base at locations #3, #4 or #5 is best. Communicator signals from most work areas would thereby require no wall penetration. Other work and seating areas may require signals to penetrate one wall. In this case, the remote antenna kit can be used. The antenna may not need to be mounted very far from the base station unless a large piece of equipment causes a dead spot.
The Wireless IQ base uses two antennas to avoid multi-path dropouts. Both antennas transmit and receive signals. The antenna coverage area can be improved by mounting one antenna away from the base. The base will select the antenna that gives the best signal to a particular COMMUNICATOR® location.
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