HKC Co HQ-005 Installation, Operation And Maintenance Manual
Installation, Operation and Maintenance Manual
HQ – 005. ELECTRIC ACTUATORS
QUARTER-TURN ELECTRIC ACTUATORS
HQ-005 Electric Actuators
Version – Ver. 1
Revision – Rev. 3
Document No. HKQI-611
Actuated Solutions Ltd
Unit 9, Evans Place, Durban Road, Bognor Regis, West Sussex, PO22 9RY
Tel: 01243 827469 Fax: 01243 829418 Email: sales@actuated-solutions.co.uk
Website: www.actuated-solutions.co.uk
Small & Compact Design
High corrosion resistance
Beacon indicator with LED lamps
IP67 Weatherproof Aluminium housing
Multi-voltage Power Supply
Long life cycle
Table of Contents
1 INTRODUCTION ................................................................................................................ 1
1.1 Purpose .................................................................................................................................. 1
1.2 Safety Notices ........................................................................................................................ 1
2 PRODUCT IDENTIFICATION ............................................................................................. 2
2.1 Product Identification ............................................................................................................ 2
2.1.1 Marking ............................................................................................................................................... 2
2.2 Initial Inspection .................................................................................................................... 2
2.3 Storage ................................................................................................................................... 2
3 GENERAL INFORMATION AND FEATURES .................................................................... 3
3.1 General Information .............................................................................................................. 3
3.1.1 Performance ....................................................................................................................................... 3
3.1.2 Standard Technical Data ..................................................................................................................... 3
3.1.3 HQ-005 Optional Technical Data (Optional) ....................................................................................... 3
3.1.4 Duty Cycle 1) ........................................................................................................................................ 3
3.1.5 Torque Control ................................................................................................................................... 4
3.1.6 Manual Override................................................................................................................................. 4
3.1.7 Lubrication .......................................................................................................................................... 4
3.2 External Parts for Standard Models ...................................................................................... 5
3.3 Internal Parts for Standard Models ....................................................................................... 5
4 INSTALLATION .................................................................................................................. 6
4.1 Pre-installation for using in General Service ......................................................................... 6
4.2 Actuator Mounting ................................................................................................................ 6
4.2.1 Actuator Mounting Base Details ........................................................................................................ 7
4.3 Limit Switch Setting ............................................................................................................... 8
5 MAINTENANCE ................................................................................................................. 9
5.1 Maintenance .......................................................................................................................... 9
5.2 Tools ....................................................................................................................................... 9
6 TROUBLE SHOOTING .................................................................................................... 10
7 DIMENSIONS ................................................................................................................... 12
Installation, Operation and Maintenance Manual
HQ-005 Electric Actuator
Document No. HKQI-611
1 | P a g e
1 INTRODUCTION
1.1 Purpose
The purpose of this manual is to introduce and explain the installation, operation and maintenance of HQ-005
electric actuators.
A copy of all wiring diagrams can be found online at our website
www.actuated-solutions.co.uk
1.2 Safety Notices
Safety notices in this manual outline precautions the user must take to reduce the risk of personal injury and
damage to the equipment. The user(s) must read these instructions before the installation, operation or
maintenance of HQ-005 electric actuators.
DANGER: Refers to personal safety and alerts the user to danger or harm.
The hazard or unsafe practice will result in severe injury or death.
WARNING: Refers to personal safety. Alerts the user to potential danger.
Failure to follow warning notices could result in personal injury or death.
CAUTION: Directs the user’s attention to general precautions that, if not
followed, could result in personal injury and/or equipment damage.
Installation, Operation and Maintenance Manual
HQ-005 Electric Actuator
Document No. HKQI-611
2 | P a g e
2 PRODUCT IDENTIFICATION
2.1 Product Identification
The actuator name plate is located on the opposite side of the conduit entry. The name plate contains the
following:
2.1.1 Marking
A) General
HQ logo (trade mark)
Model
Torque
Electrical power supply
Type
Rated current
Operating time (seconds)
Serial No.
Option
2.2 Initial Inspection
Upon on the receipt of the actuator, the user should inspect the condition of the product and ensure that
product specification stated in the name plate matches with the order sheet.
Remove the packing wrap or wooden box carefully. Inspect the product for any physical damage
that may have occurred during shipment.
Check the product specification with product ordered. If a wrong product has been shipped,
immediately report to our coordinator.
2.3 Storage
Actuators must be stored in a clean, cool and dry area. The unit should be stored with the cover installed and
the conduit openings sealed. Storage must be off the floor, covered with a sealed dust protector. When
actuators are to be stored outdoor, they must be stored off the ground, high enough to prevent from being
immersed in water or buried in snow.
ELECTRIC ACTUATOR
Q U A R T E R T U R N E L E C T R I C A C T U A T O R
MODEL : HQ-005
POWER:AC95-265V,24VAC/DC
OPERATION TIME: SEC.
SERIAL NO:
TORQUE: 5Kgf.m
TYPE: ON-OFF
RATED CURRENT : A
OPTION:
Installation, Operation and Maintenance Manual
HQ-005 Electric Actuator
Document No. HKQI-611
3 | P a g e
3 GENERAL INFORMATION AND FEATURES
3.1 General Information
HQ-005 electric actuators are designed for the operation of small size quarter turn valves; e.g. ball, butterfly and
damper valves etc. with high reliability and efficiency.
3.1.1 Performance
Type
Max.
output
Torque
Operating
time(sec.)
Duty Cycle
IEC34-1
Mounting
Size
Power
1 Phase
Rated Current (A) 60/50 Hz
Weight
AC
DC/AC
Kg.m
90°
S4 (%)
ISO 5210
AC or DC
110V
220V
24V
kg
HQ-005 5 13
70
F03, F04, F05
F07
95V ~ 265V AC
or
24V DC/AC
1A
0.5A
0.8A
1.2
3.1.2 Standard Technical Data
3.1.3 Optional Technical Data (Optional)
3.1.4 Duty Cycle 1)
Duty cycle rated IEC60034 – S4 70%
Exceeding the actuator’s rated duty cycle may cause thermal overload.
Note:
1)
Type of duty according to VDE 0530 / IEC 60034-1
Enclosure Rated
Weatherproof IP67
Enclosure
High grade aluminum alloy, corrosion resistant coated
Power Supply
110 / 220V AC 1 Ph 60/50Hz
24 V DC/AC
Duty Type
S4 70% / S2 30min (IEC 60034)
Motor
BLDC motor
Limit Switches
2 x open/close SPDT, 250V AC 5A rating
Auxiliary Limit Switches
2 x open/close SPDT, 250V AC 5A rating
Indicator
Continuous position indicator & full position LED lamp
Manual Override
Manual Handwheel
Lubrication
Grease moly EP
Ambient Temperature
-20 ℃~ + 80 ℃
External Coating
Dry powder polyester
TS
Torque overload indicator via flashing LED indication
PIU
Potentiometer Unit (0~1KΩ)
PCU
Proportional Control Unit (input, output 0~10V DC, 4~20mA DC)
CPT
Current Position Transmitter (output 4~20mA DC) , 0~10V
Short – time duty S2
Intermittent duty S4
The operation time at a constant load is short,
so that thermal equilibrium is not reached.
The pause is long enough for the machine to
cool down to ambient temperature. The
duration of the short –time operation is limited
to 15min (10min, 30min)
The duty is a sequence of identical cycles
which consist of starting time, operation time
with constant load and rest period. The rest
period allows the machine to cool down so
that thermal equilibrium is not reached. The
relative on-time at S4-25% or S4-50% is
limited to 25% and 70% respectively.
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