HK Audio CONTOUR ARRAY User Manual
1
Manual 1.4ConTour Array™
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Wichtige Sicherheitshinweise!
Bitte vor Gebrauch lesen und für späteren Gebrauch aufbewahren!
• Read all of these instructions!
• Save these instructions for later use !
• Follow all warnin gs and instructions marked on the product!
• Do not us e this product near wate r, i.e. bathtub, sink, swimming pool,
wet basement, etc.
• Do not pl ace this product on an unstable cart, stand or table. The product
may fall, causin g serious damage to the product or to persons!
• Slots and openings in the cabinet and the back or bottom are provided for
ventilation; to ensure reliable operation of the product and to protect it from
overheating, these openings must not be blocked or covered. This product
should not be placed in a built-in installation unless proper ventilation is
provided.
• This product should not be placed near a source of heat such as a stove,
radiator, or another heat producing amplifier.
• Use only the supplied power supply or power cord. If you are not sure of the
type of power available, consult your de aler or local power comp any.
• Do not al low anything to rest on the power cord. Do n ot locate this product
where persons wi ll walk on the cord.
• Never break off the ground pin on the power supply cord.
• Power supply cords should always be handled carefully. Periodically check
cords for cuts or sign of stress, es pecially at the plug and the point where the
cord exits the unit.
• The power supply cord should be u nplugged when the unit i s to be unused for
long periods of time.
• If this p roduct is to be mounted in an equipment rack, rear support should be
provided.
• This product should be used only with a cart or stand that is recommended by
HK AUDIO®.
• Never push objects of any kind in to this product through cabinet slots as they
may touch danger ous voltage points or sh ort out parts that could result in
risk of fire or electric shock. Never spill liquid of any ki nd on the product.
• Do not at tempt to service this pr oduct yourself, as opening or removing
covers may expos e you to dangerous volta ge points or other risks . Refer all
servicing to qua lified service personnel.
• Clean onl y with dry cloth.
• Do not defeat the safety purpose of the polarized or grounding-type plug.
A polarized plug has two blades with one wider than the othe r. A grounding
type plug has two blades and a third grounding prong. The wi de blade or the
third prong are provided for the safety. If the provided plug does not fit into
your outlet, con sult an electrician for replacement of the obsolete outlet.
• Place the product always in a way that the mains swit ch is easily accessible.
• Unplug this product from the wall outlet and refer servicing to qualified service personnel u nder the following condition s:
• When the power cord or plug is damaged or frayed.
• If liquid has been spilled into t he product.
• If the pr oduct has been exposed t o rain or water.
• If the pr oduct does not operate n ormally when the operating instructions are
followed.
• If the pr oduct has been dropped o r the cabinet has been damaged.
• If the pr oduct exhibits a distinct change in performance, ind icating a need of
service!
• Adjust only these controls that are covered by the operating instructions since
improper adjustment of other controls may result in damage and w ill often
require extensive work by a qualified technician to restore the product to
normal operation.
• Exposure to extremely high noise leve ls may cause a permanent hearing loss.
• Individuals v ary considerably in suscepti bility to noise induced hearing loss,
but nearly every one will lose some heari ng if exposed to suffici ently intense
noise for a sufficient time. The U.S. Government´s Occupational Safe ty and
Health Administratio n (OSHA) has specified t he following permissible noi se
level exposures:
Duration Per Day In Hours Sound LeveldBA, Slow Response
8 90
6 92
4 95
3 97
2 100
11/2 102
1 105
1/2 110
1/4 or less 115
• According to OSHA, any exposure in excess of the above pe rmissible limits
could result in some hearing loss.
• Ear plug protectors in the ear canals or over the ears must be worn when operating this amplification system in order to prevent a permanent hearing loss if
exposure is in excess of the limits as set forth above. To ensure against potentially dangerous exposure to high sound pressure levels, it is recommended
that all persons exposed to equipment ca pable of producing high sound
pressure levels such as this amplification system be protected by hearing
protectors while this unit is in operati on.
• Fuses: Replace with IEC 127 (5x 20 mms) type and rated fuse for best
performance only.
TO PREVENT THE RISK OF FIRE AND SHOC K HAZARD, DO NOT EXPOSE
THIS APPLIANCE T O MOISTURE OR RAIN. DO NOT OPEN CASE; NO USE R
SERVICE-ABLE PARTS INSIDE. REFER SERVICING T O QUALIFIED SERVICE
PERSONNEL.
Version 1.1 11/2006
• The unit has been bui lt by HK AUDIO® in accordance with IEC 60065 and
left the factory in safe working order. To maintain this con dition and ensure
non-risk operation, the user must follow the advice and warning comments
found in the operating instructions. The unit conforms to Protection Class 1
(protectively earthe d).
• HK AUDIO® ONLY GUARANTEE THE SAFETY, RELIABILITY AND
EFFICIENCY OF THE UNIT IF:
• Assembly, extension, re-adjustment, modif ications or repairs are carried out
by HK AUDIO® or by perso ns authorized to do so.
• The electrical installation of the relevant area complies with the requiremen ts
of IEC (ANSI) specifications.
• The unit is used in accordance with the opera ting instructions.
• The unit is regularly checked and tested for electrical safety by a c ompetent
technician.
WARNING :
• If covers are opened or sections of casing ar e removed, except where this can
be done manually, live p arts can become exposed.
• If it is necessary to open the unit this must be insulated from a ll power
sources. Please take this into account b efore carrying out adjustmen ts, maintenance, repairs and b efore replacing parts.
• The appliance can only be insulated from all power sources if the mai ns
connection is unplugged.
• Adjustment, maintenance and repairs carried out when the unit has been
opened and is still live may only be performed by specialist personnel who are
authorized by the manufacturer (in accordance with VBG 4) and who are aware of the associated hazards.
• Loudspeaker outputs which have the IEC 417/5036 s ymbol (Diagram 1, below)
can carry voltag es which are hazardous i f they are made contact with. Before
the unit is switched on, the loudspeaker should therefore only b e connected
using the lead recommended by the manufa cturer.
• Where possible, all plugs on connection cables mu st be screwed or locked
onto the casing.
• Replace fuses only with IEC127 type and specified ratings.
• It is not permitted t o use repaired fuses or to short-circuit the fus e holder.
• Never interrupt the prote ctive conductor connection.
• Surfaces which are equipp ed with the "HOT" mark (Diagram 2, below), rear
panels or covers with cooling slits, cooling b odies and their covers, as well as
tubes and their covers are purposely des igned to dissipate high temperatures
and should there fore not be touched.
• High loudspeaker levels c an cause permanent hearing damage. You should
therefore avoid the direct vicinity of l oudspeakers operating at hig h levels.
Wear hearing protection if continuously exposed to high levels.
MAINS CONNECTION:
• The unit is designed for continuous operation.
• The set operating voltage must match the local mains supply voltage.
• The unit is connected to the mains via the supplied power unit or power
cable.
• Power unit: Never use a damaged connection lead. Any damage must be rectified by a competent technician.
• Avoid connection to the ma ins supply in distributor boxes together with several other power consumers.
• The plug socket for t he power supply must be positioned near the unit and
must be easily accessible.
PLACE OF INSTALLATION:
• The unit should stand only on a clean, horizo ntal working surface.
• The unit must not be exposed to vibrations du ring operation.
• Place the product always in a way that the mains swit ch is easily accessible.
• Keep away from moisture and dust where possible.
• Do not place the unit near water, baths, wash basins, kitchen sinks, wet areas,
swimming pools o r damp rooms. Do not place objects containing li quid on
the unit - v ases, glasses, bottles etc.
• Ensure that the unit is well ventilated.
• Any ventilation openings must never be blocked or covered. The unit must
be positioned at least 20 cm away fr om walls. The unit may only be fitted in a
rack if adequate ventilation is ensured and if the manufacturer's installation
instructions are followed.
• Keep away from direct sunlight and the immediate vicinity of heating elements and radian t heaters or similar dev ices.
• If the unit is sudden ly moved from a cold to a warm location, con densation
can form inside it. This must be tak en into account particularly in the case of
tube units. Befo re switching on, wait un til the unit has reached room temperature.
• Accessories: Do not place the unit on an unst eady trolley, stand, tripod, base
or table. If the unit falls down, it can cause personal injury and itself become
damaged. Use the unit only with the trolley, rack stand, tripod or base recommended by the manufacturer or purchased together with the unit. When
setting the unit up, all the manufacturer's instructions must be followed and the
setup accessories recommended by the manufacturer must be used. Any combination of unit and stand must be moved carefully. A sudden stop, excessive
use of force and uneven floors can cause the combination of unit and stand to
tip over.
• Additional equipment: Never use additional equipment which has not been
recommended by the man ufacturer as this can ca use accidents.
• To protect the unit during bad weather or when left unattended for prolonged
periods, the mai ns plug should be discon nected. This prevents the unit being
damaged by light ning and power surges in the AC mains supply.
Diagram 1 Diagram 2
• Das Gerät wurde von H K AUDIO® gemäß IEC 6 0065 gebaut und hat das
Werk in sicherheitstechnisch einwandfreiem Zustand verla ssen. Um diesen
Zustand zu erhal ten und einen gefahrlosen Betrieb sicherzustellen, muss
der Anwender die Hinweise und die Warnvermerke bea chten, die in der
Bedienungsanleitung enthalten sind. Das Gerät entspricht der Schutzklasse I
(schutzgeerdet).
• DIE SICHERHEIT, ZUVERLÄSSIGKEIT UND LEISTUN G DES GERÄTES WIRD
VON HK AUDIO® NUR DANN GE WÄHRLEISTET, WENN:
• Montage, Erweiterung, Neueins tellung, Änderungen oder Rep araturen von
HK AUDIO® oder von da zu ermächtigten Personen aus geführt werden.
• die elektrische Installation des betreffenden Raumes den Anforderungen von
IEC (ANSI)-Festlegungen entspricht.
• das Gerät in Übereinstimm ung mit der Gebrauchsanweisu ng verwendet wird.
WARNUNG :
• Wenn Abdeckunge n geöffnet oder Gehäuseteile entfernt werden, außer wenn
dies von Hand möglich ist, können Teile freigelegt werden, die Spannung
führen.
• Wenn ein Öf fnen des Gerätes erforderlic h ist, muss das Gerät von allen Spannungsquellen getrenn t sein. Berücksichtigen Sie dies vor dem Abgleich, vor
einer Wartung, vor einer Instand setzung und vor einem Au stausch von Teilen.
• Ein Abgleich, eine Wartung oder eine Reparatur am geöffnete n Gerät unter
Spannung darf nu r durch eine vom Herstel ler autorisierte Fachkraft (nach
VBG 4) geschehen , die mit den verbundene n Gefahren vertraut ist.
• Lautsprecher-Ausgänge, die mi t dem IEC 417/5036-Zeichen (Abb.1, s.unten)
versehen sind kö nnen berührungsgefährliche Spann ungen führen. Deshalb
vor dem Einschal ten des Gerätes Verbindung nur m it dem vom Hersteller
empfohlenen Anschlus skabel zum Lautsprecher hers tellen.
• Alle Stecker an Verbindungskabeln müssen mit dem Gehäuse verschraubt
oder verriegelt sein, sofern möglich.
• Es dürfen nur Sicherungen vom Typ IEC 127 und der ang egebenen Nennstromstärke verwende t werden.
• Eine Verwendung von geflickten Si cherungen oder Kurzschließen des Halters
ist unzulässig.
• Niemals die Schutzleiterverbi ndung unterbrechen.
• Oberflächen, die mit dem "HOT"-Zeichen (Abb.2, s.unte n) versehen sind,
Rückwände oder A bdeckungen mit Kühlschlitzen, Kühlkörper und deren Abdeckungen, sowie Röhren und deren Abdeckunge n können im Betrieb erhö hte
Temperaturen annehmen und sollte n deshalb nicht berührt werden.
• Hohe Lautstärkepegel können dauernde Gehörschäden verursa chen.
Vermeiden Sie deshalb di e direkte Nähe von Lauts prechern, die mit hohen
Pegeln betrieben werden. Verwenden Sie einen Gehörschutz b ei dauernder
Einwirkung hoher Pegel.
NETZANS CHLUSS:
• Das Gerät ist für Dau erbetrieb ausgelegt.
• Die eingestellte Betriebsspan nung muss mit der örtlic hen Netzspannung
übereinstimmen.
• Der Anschluss an das Stromnetz erfolgt mit dem mitgelieferten Netzteil oder
Netzkabel.
• Netzteil: Eine beschädigte Anschlussleitung kann nicht ersetzt werden.
Das Netzteil dar f nicht mehr betrieben w erden.
• Vermeiden Sie einen Anschluss an das Stromnetz in Verteilerdosen zusammen mit vielen anderen Stromverbrauchern.
• Die Steckdose für die Stromversorgung muss nahe a m Gerät angebracht und
leicht zugänglich sein.
AUFSTEL LUNGSORT:
• Das Gerät sollte nur auf einer sauberen, waagerec hten Arbeitsfläche stehen.
• Das Gerät darf während des Betriebs keinen Erschü tterungen ausgesetzt sein.
• Feuchtigkeit und Staub sind n ach Möglichkeit fernzuhalten.
• Das Gerät muss immer so aufgestellt werden, dass der Netzschalter frei zugänglich ist.
• Das Gerät darf nicht in der Nähe von Wasser, Badewanne, Waschbecken,
Küchenspüle, Nassraum, Swi mmingpool oder feuchten Räum en betrieben
werden. Keine mit Flüs sigkeit gefüllten Gegenstände -Vase, Gläser, Flaschen
etc. auf das Gerät stellen.
• Sorgen Sie für ausreichen de Belüftung der Geräte.
• Eventuelle Ventilationsöffnungen dürfen ni emals blockiert oder abgedec kt
werden. Das Gerät muss mindestens 20 cm von Wänden entfernt aufgestellt
werden. Das Gerä t darf nur dann in e in Rack eingebaut werden, wenn für
ausreichende Ventilation gesorgt i st und die Einbauanweisungen des Herstellers eingehalten werden.
• Vermeiden Sie direkte Sonneneinstrahlung so wie die unmittelbare Nähe von
Heizkörpern und Heizstrahlern oder ähnlicher Geräte.
• Wenn das Ge rät plötzlich von einem kalten an einen warmen O rt gebracht
wird, kann sich im Geräteinnern Kondensfeuch tigkeit bilden. Dies ist insbesondere bei Röhr engeräten zu beachten. Vor dem E inschalten solange warten
bis das Gerät Raumtemperatur angenommen hat.
• Zubehör: Das Gerät nicht auf einen instabilen Wagen, Stände r, Dreifuß,
Untersatz oder T isch stellen. Wenn das Gerät her unterfällt, kann es Personen schäden verursachen und selbst beschädigt we rden. Verwenden Sie das Gerät
nur mit einem vom Hersteller empfohlenen oder zusammen mit dem Gerät
verkauften Wagen, Rack, St änder, Dreifuß ode r Untersatz. Bei der Auf stellung
des Gerätes müss en die Anweisungen des H erstellers befolgt und muss das
vom Hersteller e mpfohlene Aufstellzubehör verwen det werden. Eine Kombination aus Ger ät und Gestell muss vors ichtigt bewegt werden. Plötz liches
Anhalten, übermäßige Kraftanwendung und ungleich mäßige Böden können
das Umkippen der Kombination aus Gerät u nd Gestell bewirken.
• Zusatzvorrichtungen: Verwenden Sie ni emals Zusatzvorrichtungen, die nicht
vom Hersteller e mpfohlen wurden, weil dadurc h Unfälle verursacht werden
können
• Zum Schutz des Gerätes bei Gewitter oder wenn es längere Zeit nicht b eaufsichtigt oder be nutzt wird, sollte der N etzstecker gezogen werden.
Dies verhindert Schäden am Gerät aufgrund von Blitzschlag und Spannu ngsstößen im Wechselstromnetz.
Abb.1 Abb.2
Important Safety Instructions
Before connecting, read instructions
Important Advice on Safety!
Please read before use and keep for later use!
ConTour Array™ 1.4
Table of Contents
A Notes on Rigging Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1 Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Unintended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 Warranty and Liability. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 Notes on Safety for the HK AUDIO ConTour Array™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.1 Responsibilities of the Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.2 Maintenance, Inspection and Repair of ConTour Array™ Rigging Hardware . . . . . . . . . . . . . . . . . . . . . 6
3.3 Technical Specifications of ConTour Array™ Rigging Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.4 Maximum Number of Flown ConTour Array™ Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.5 Pick-points for Flying ConTour Array™ Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.6 Structural Modifications of ConTour Array™ Rigging Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.7 Original HK AUDIO Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.8 Initiation and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
B ConTour Array™ Speakers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1 The CTA 208 Mid/High Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.1 Specifications, CTA 208. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.2 The CTA 208 Enclosures‘ Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2 CTA 118 Sub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.1 Specifications, CTA 118 Sub. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.2 Technical Data, CTA 118 Sub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
C Rigging ConTour Array™ Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1 Components and Applications of ConTour Array™ Rigging Hardware . . . . . . . . . . . . . . . . . . . . . . . . 12
1.1 Mounting the Rigging Frame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.2 Setting the DualCurve™ Angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.3 Rigging Additional CTA 208 Mid/High Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2 Ground stacking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3 Mains and Generator Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
D The ConTour Array™ DDO-Pro™ Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1 The DDO-Pro™ Net Port. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
2 Audio Signal Routing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
3 Handling the DDO-Pro™ Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
3.1 Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
3.2 Key Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
3.3 Utilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
3.4 Sub Delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.5 Delay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.6 Sub Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.7 System Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.8 Quick Guide to the V1.01 Controller‘s Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4 Technical Specifications, DDO-Pro™ Controller: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
E Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
1 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2 ConTour Array™ Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3 Replacing Loudspeakers and Voice Coils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1 1", 8" and 18" Speakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.2 The Drivers‘ Voice Coils. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4 Checking Speakers‘ Phase. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Table of Figures
Figure 1: CTA 208 ........................................................................................................ 8
Figure 2: CTA 208 housing dimensions [in mm]........................................................ 9
Figure 3: CTA 118 Sub ..................................................................................................10
Figure 4: CTA 118 Sub housing dimensions [in mm] ................................................. 11
Figure 5: Integrated rigging attachments .................................................................12
Figure 6: ConTour Array™ rigging frame ..................................................................12
Figure 7: Shackles for attaching motors, chain hoists ............................................. 12
Figure 8: Mounting the rigging frame ....................................................................... 13
Figure 9: Setting an intermediate angle ...................................................................13
Figure 10: Hoisting the mounted CTA 208 enclosure............................................... 13
Figure 11 a,b,c,d,e: Rigging additional CTA 208 enclosures ....................................13
Figure 12 a, b: ConTour Array™ ground stack connectors ....................................... 14
Figure 13: ConTour Array™ stack plate .....................................................................14
Figure 14 a,b: Attaching the stack plate to the CTA 118 Sub...................................14
Figure 15 a,b,c: CTA 208 Mid/High stack..................................................................14
Figure 16: DDO-Pro™ network .................................................................................. 15
Figure 17: DDO-Pro™ Controller panel .....................................................................15
Figure 18 a,b,c,d,e,f: System Setups .........................................................................16
Figure 19: Menu struc ture of the DDO-Pro™ Controller ........................................17
5
A. Notes on Rigging Safety
Please read these instructions carefully before you begin setting up the system!
1.1 Intended Use
Specifications for intended use include the
following:
• When rigging enclosures, make sure that the load
is centered directly under the suspension point on
the rigging frame.
• The rigging frame may be tilted (not to be
confused with curved!) no more than 10% (6°).
Note that the specifications for intended use
require you to read and heed all of the operating
instructions and comply with inspection and
maintenance requirements.
Any use other than specified is unintended. The
manufacturer shall not be liable for damages
resulting from unintended use.
1.2 Unintended Use
Improper use of rigging frames and incorrect
handling of this load-carrying equipment can pose a
serious danger. Never
• use rigging frames to exert diagonal force or
tension on loads,
• use a crane to dislodge stuck or immovable loads,
• lift people,
• strike, knock or dent rigging frames,
• heat-treat or weld rigging frames,
• exceed the truss’s maximum load-carrying
capacity
Note that in addition to the above specifications,
the operational safety regulations of VBG 9
(accident prevention regulations of the German
employers’ liability insurance association) apply.
HK AUDIO is not responsible for damages caused
by improper use or non-compliance with setup and
operating safety specifications. HK AUDIO excludes
all warranty and liability claims for personal injury
and property damages attributable to one or several
of the following:
• non-compliance with manual’s instructions,
invalidating all product liability and
warranty claims
• unintended use of rigging frames
• non-compliance with operating manual
instructions on transport, storage, first setup,
operation, maintenance and repair
• unauthorized structural modifications performed
on rigging hardware
• unauthorized changes made to parameters
indicated in the operating manual
• inadequate or improper repairs
1 Use 2 Warranty and Liability
English
ConTour Array™ 1.4
3. Notes on Safety for the HK AUDIO ConTour Array™
The HK AUDIO ConTour Array™ Rigging System’s
terms for use require you to install it according
to the following specifications. Before you begin
installation, ensure the pick-points (for example, a
chain hoist) on the stage roof or the venue’s ceiling
comply with BGV-C1 accident prevention rules and
the safety standards authority TÜV has certified
them for the full load. Before every installation,
inspect all parts to ensure they are in good working
order. Take particular care to confirm that all
Aeroquip tracks and connecting parts (cables,
fittings) are free of damage.
Use only parts named in these instructions! Be sure
to protect cabinets used outdoors against rain and
moisture. Mount these enclosures according to the
instructions in this installation manual. Keep all
documents on the system in a safe place.
A thorough understanding of fundamental
operating safety and safety rules is essential for
handling and operating this rigging system safely.
This operating manual contains key instructions on
handling enclosures safely.
3.1 Responsibilities of the Operator
As the operator, allow only people to work with
rigging frames who are
• 16 or older,
• physically and mentally able, familiar with
the basic rules of industrial safety and
accident prevention, and trained in handling
rigging systems.
Be sure to review and confirm regularly your
personnel’s working safety awareness. In addition,
task individuals with specific responsibilities
for setting up, putting into service, operating,
maintaining, and repairing equipment. Ensure
a skilful and experienced technician supervises
personnel training to handle the rigging system.
Also ensure defects, flaws and other damages that
could impede safety are repaired immediately.
3.2 Maintenance, Inspection and
Repair of HK AUDIO ConTour
Array™ Rigging Hardware
Inspections
§ 39, VBG 9a of the German employers’ liability
insurance association’s accident prevention rules
requires a qualified expert to inspect load-bearing
equipment and repair potential defects before you
first commission it.
§ 40, VBG 9a requires load-bearing equipment
to be inspected at least yearly for cracks. Inspect
equipment used in dynamic applications for cracks
every six months.
Maintenance
You may replace easily serviceable wearing or
standard parts according to the manufacturer’s
instructions. Use original replacement parts only.
Tighten screws and bolted connections
whenever necessary.
Repair
If parts of the load-bearing equipment become
deformed, it is up to the manufacturer to decide
if they are repairable. Only the manufacturer may
weld and repair load-bearing equipment.
3.3 Technical Specifications of
HK AUDIO ConTour Array™
Rigging Hardware
Load-carrying capacity: 150 kg/ 330 lbs.
Ambient temperature when in operation:
min –10° C, max + 60° C
3.4 Maximum Number of Flown
ConTour Array™ Enclosures
Fly no more than five (5) ConTour Array™ CTA 208
mid-/high-range units in stacked array from a
rigging frame.
Caution: Flying more than five CTA 208 cabinets in
stacked array voids the operating license!
3.5 Pick-points for Flying ConTour
Array™ Enclosures
Use only the rigging frame’s shackles in
combination with the holes in the center rail to
attach motors, chain hoists and straps!
• Clear the area immediately below arrays of people
before raising or lowering loads.
• Lift and lower flown mid/high enclosures
smoothly, avoiding abrupt stops or jerky motions.
• Secure the flown array with straps to prevent it
from moving, for example, in case of wind.
3.6 Structural Modifications of
ConTour Array™ Rigging Hardware
Do not modify the structure without the manufacturer’s consent. This also applies to welding
supporting parts. Structural changes require the
manufacturer’s written approval. Use original
replacement and wearing parts only.
3.7 Original HK AUDIO Accessories
Use original HK AUDIO parts only! The safety
standards authority TÜV has not certified any other
parts for use! Always install parts according to
these installation instructions! Store all documents
on the system in a safe place!
3.8 Initiation and Operation
§ 39, VBG 9a of the German employers’ liability
insurance association’s accident prevention rules
requires a qualified expert to inspect load-carrying
equipment and repair potential defects before you
first commission it.
§ 41 VBG 9a requires a non-routine inspection
on load-carrying equipment after damage, repair
work and other incidents that can affect
load-carrying capacity.
7
English
This is to certify that
HK AUDIO® ConTour Array™
CTA 208 Mid/High Unit
HK AUDIO® ConTour Array™
CTA 118 SUB Active System Bass
complies with the provisions of the Directive of the Council of the
European Communities on the ap proximation of the laws of the Member
States relating to electromagnetic compatibility (EMC Directive 89/336/
EEC) and the low voltage Directive (73/23/EEC).
This declaration of conformity of the European Communities is the result
of an examination carried out by the Quality Assurance Department of
STAMER GmbH in accordance with European Standards EN 50081-1,
EN 50082-1 and EN 60065 for low voltage, as laid down in Article 10 of
the EMC Directive.
Magdeburger Str. 8
66606 St. Wendel
Lothar Stamer Dipl.Ing.
Managing Director
St. Wendel, 02/08/06
To the best of our knowledge, our products do not contain any
substances in concentrations or applications the placing on the market
of which is banned under the applicable requirements of the directive
202/95/EC (RoHS).
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