Hiyasu HSW-9FA, HSW-12FA, HOW-9FA, HOW-12FA Service Manual

SPLIT TYPE ROOM AIR CONDITIONER
WALL MOUNTED
type
Models Indoor unit Outdoor unit
HSW-9FA HSW-12FA
HOW-9FA HOW-12FA
CONTENTS
SPECIFICATIONS . . . . . . . . . . . . . . . . . .
OUTLINE AND DIMENSIONS . . . . . . . . .
REFRIGERANT SYSTEM DIAGRAM CIRCUIT DIAGRAM INDOOR PCB CIRCUIT DIAGRAM
DISASSEMBLY ILLUSTRATION PARTS LIST
1 2 3 4
ERROR DISPLAY
. . .
. . . . . . . . . . . . . . . . .
. . . . . .
. . . . . . .
. . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . .
6
5
7
11
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COOLING COOLING
HSW-9FA HSW-12FA
HOW-9FA HOW-12FA
(kW) 2.75 3.40
ELECTRICAL DATA
240V 50Hz
240V 50Hz
4.7
6.3
1.07
1.36
2.57
2.50
1.3 2.8
540 540
COMPRESSOR
220, 230, 240V / 50Hz 220-240V / 50Hz
80230135 80235035
(g) 590 720
FAN MOTOR
POWER SUPPLY (V) 230 230
Hi-SPEED 1,310 1,310
MED-SPEED 1,190 1,230
LO-SPEED 1,070 1,150
S-LO
(r.p.m)
960 1,080
OUTDOOR UNIT (r.p.m) 740 740
DIMENSIONS
257 x 808 x 187
535 x 695 x 250
WEIGHT
10 / 8
33 / 30 35 / 32
NOISE LEVEL
Hi-SPEED 39 39
MED-SPEED 37 37
LO-SPEED 34 35
S-LO
(dB)
31 33
OUTDOOR UNIT (dB) 46 48
SPECIFICATIONS
TYPE
INDOOR UNIT
TYPE
OUTDOOR UNIT
COOLING CAPACITY
RUNNING CURRENT
INDOOR UNIT
POWER SOURCE
AIR CIRCULATION-Hi
Hermetic type, Permanent split condenser,
2 pole, Single phase, Induction motor, Rotary
POWER SOURCE
DISCRIMINATION
REFRIGERANT R410A
INDOOR UNIT
INPUT WATTS
E.E.R
MOISTURE REMOVAL
GROSS / NET (kg)
GROSS / NET (kg)
INDOOR UNIT
OUTDOOR UNIT
INDOOR UNIT
OUTDOOR UNIT
H x W x D (mm)
H x W x D (mm)
12005.04.06
(m /hr)
3
REFRIGERANT CHARGE (R410A)
7.5 m 590 720
10 m 640 770
15 m 740 870
15 m
ADDITIONAL REFRIGERRANT
MAX PIPE LENGTH
20 g / m
(A)
(kW)
(kW/kW)
FULL CHARGE AMOUNT
PIPE LENGTH
( /hr)
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695 250
500
Drain pipe hold 20
440
290
265
54
535
13
98
Unit : mm
OUTDOOR UNIT
2
2005.04.06
INDOOR UNIT
OUTLINE AND DIMENSIONS
Models : HSW-9FA
HSW-12FA
Models : HOW-9FA
HOW-12FA
187
808
257
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REFRIGERANT SYSTEM DIAGRAM
3-Way valve (with charging port)
Condenser
Dryer
Capillary tube
2-Way valve
(Flare connection)
Gas pipe (9.52 dia.)
(Flare connection)
(Flare connection)
Liquid pipe (6.35 dia.)
(Flare connection)
INDOOR UNIT
OUTDOOR UNIT
[ Connecting pipe ]
Evaporator
Com- pressor
32004.08.25
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BLACK
BLACK
WHITE
BLUE
WHITE
RED
ORANGE
WHITE RED
INDOOR UNIT
OUTDOOR UNIT
CM
FM
TERMINAL
COMPRESSOR
FAN MOTOR
FAN MOTOR CAPACITOR
OVERLOAD RELAY
COMPRESSOR CAPACITOR
N L
R C
S
CIRCUIT DIAGRAM
M
C
BLACK BLACK
BLACK
BLACK
WHITE WHITE WHITE WHITE WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
RED
RED
RED
RED
RED
GRAY
GRAY
BLACK
BLUE
BLUE
ORANGE
TERMINAL
NL
N L
PURPLE
PURPLE
GRAY GRAY
GREEN
GREEN / YELLOW
BROWN
FAN MOTOR
RELAY
STEPPING MOTOR
DISPLAY BOARD
THERMAL
FUSE
THERMAL FUSE
POWER SUPPLY PCB
CONTROLLER PCB ASSY
THERMISTOR (ROOM TEMP.)
THERMISTOR (PIPE TEMP.)
YELLOW
YELLOW
PINK
BLUE
F M
10
1
1 2
1 2
6 5 4 3 2 1
5 4 3 2 1
3 2 1
212
1
212
1
3 2 1
5 4 3 2 1
1 2 3
1 2 3
6 5 4 3 2 1
6 5 4 3 2 1
2 3 4 5
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
9 8 7 6
10
9 8 7 6
CN5
CN3
CN1
CN201
CN6
CN105
W101
W103
CN2CN4CN8CN101CN102CN104CN103
103
K103
4 3
TEST
42004.09.24
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LOUVER
OPERATE
TIMER
SWING
C104
0.1
12V
12V
5V
SSR101 G3MC-201PL-VD DC12V
12V
L101 SS11V-10062
D101 S1VB20
D103 1SR139
+ C108
0.1 <F>
C106 2200 /25V
Q101 2SD880
D104 MTZJ15B
+
R102
1.0K <1/2W>
+
C109 10/ 50V
R101 10K <1/4W>
C105 2200 /35V
C101 4700P
C102 4700P
W101
E
GREEN
UL1015 AWG22
C110
VA102 470V
FAN CAPACITOR
7.0 uF
CN101
B3P5-VH-B
CN101-1
CN101-3
CN101-5
BLACK
YELLOW
WHITE
RED
CN7-3
CN7-1
CN7-2
WHITE
BLACK
FAN MOTOR
S3P-VH
CN8
5V
5V
C1
0.1 <F>
R1 10K <1/10W>
R14 10K <1/10W>
12V
BZ1
PKM13EPY-4000
B Z
Q2 DTC124EUA
5V
R2 1.0K <1/10W>
C2
0.1 <F>
12V
IC101 7805
I
O
G
D102 1SR139
12V
K103 G4A-1A-E-PS
CN105 PHR-8
CN6 B8B-PH-K-S
5V
C11
0.1 <F>
EEPROM
IC2 BR93LC46
VCC D0 TEST GND
CS SK D1
NC
8 4
6 5
7
3
2
1
10
12
11
5V
5V
R12 10K <1/10W>
IC4-7 uLN2003
IC4-5 uLN2003
IC4-6 uLN2003
R33 10K <1/10W>
7
5
6
123
C9 0.01 <R>
R7 4.7K <1/8W>
C8
0.1 <F>
R6 1.0K <1/8W>
Q3 DTC124EUA
5V
R8 10K <1/10W>
Q1 DTC124EUA
1
2
3
C7 10/ 25V
+
JP1
JP3 JP4
JP2
R3, R34, R5, R35 10K <1/10W>
321
5V
5V
R29 10K <1/10W>
R28 10K <1/10W>
R30 1.0K <1/10W>
SW1
MANUAL AUTO SWITCH
5V
C27
0.1
<F> IC3 BD4742G
RESET
R27 10K (1%) <1/10W>
R26
49.9K (1%) <1/10W>
3
4
5
2
1
R24 390 <1/10W>
R25 390 <1/10W>
C21
0.1 <F>
C25
0.1 <F>
C22
0.1 <F>
5V
R20 - R23 10K <1/10W> x 4
5V
C16 1000P <R>
R19 10K <1/10W>
R18 47 <1/10W>
5V
12V
R17 330 <1/10W>
R15 330 <1/10W>
R16 330 <1/10W>
12V
X1 CST8.38MHz
IC4-1 uLN2003
IC4-4 uLN2003
IC4-3 uLN2003
IC4-2 uLN2003
8
4
13
3 14
2 15
16
1
9
2
33
32
X1 X2
45
46
47
48
49
50
51
52
5
6
7
35
11
12
38
13
19
29
25
24
28
8
44
37
14
15
16
43
27
10 20
26
23 22 30
9 34 21
4
36
1
2
3
42 41 40 39
17
18
31
P43
P42
P41
P40
P44
P45
P46
P47
P54
P55
P56
P00
P34
P35
P36
P03
P25
XT2
P10
P11
RESET
P57
P75
P02
P20
P21
P22
P74
AVDD
VDD0
VDD1
AVREF
P12 P13 XT1
VSS0 VSS1 AVSS
P53
P01
P50
P51
P52
P73 P72 P71 P70
P23 P24
I C
CN2-1 BLACK
CN2-2 BLACK
CN3-2 GRAY
CN3-1 GRAY
CN1-1
CN4-1 RED
CN1-5
CN1-4
CN1-3
CN1-2
CN4-2 WHITE
CN4-3 WHITE
CN4-4 WHITE
CN4-6 WHITE
CN4-5 WHITE
CN5-6 RED
CN5-7 ORANGE
CN5-8 YELLOW
CN5-9 PINK
CN5-10 BLUE
UL1061 AWG26 x 5
UL1061 AWG26 x 6
1
5
4
3
2
6
5V
X201
GP1UM261RK
VCC
GND
DATA
+
R201 47 <1/4W>
C202
0.1
<F>
C201 47/10V
D201 SLR-325<VC>RED
D202 SLR-325<MC>
GRN
D203 SLR-325<DC>
ORG
CN201
CN5 53325-0510
B6B-PH-K-SCN4
CN1
B5P-SHF-1AA
CHECKER
INDICATOR PCB EZ-002SWSE-D ( F )
CN2
150-103-86176
CN3
150-503-96077
ROOM TEMPERATURE THERMISTOR
PIPE TEMPERATURE THERMISTOR
VA101 470V
C103
0.1
FH101
F101
T 3.15A 250V
F102
W103
BLACL
BROWN
BLUE
UL1015 AWG14
UL1015 AWG22
UL1015 AWG22
WHITE
UL1015 AWG22
BLACK
POWER SOURCE 220 / 240V 50Hz
TERMINAL BOARD
GREEN / YELLOW
N
L
POWER TRANSFORMER EZ-030HSE-T
THERMAL FUSE
PRIMARY
SECONDARY
THERMAL FUSE (103 )
CN102-3 PURPLE
CN102-1 PURPLE
CN104-1 RED
CN104-2 RED
CN103-2 GRAY
CN103-1 GRAY
B2P3-VH-B
B2B-XH-AM
B2B-XASK-1-A
CN102
CN103
CN104
POWER SUPPLY PCB EZ-002SWSE-P ( F )
F M
CN105-1
CN6-2
CN6-1
CN105-8
CN105-7
CN105-6
CN105-5
CN105-4
CN105-3
CN105-2
BLUE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
CN6-4
CN6-8
CN6-7
CN6-6
CN6-5
CN6-3
UL1061 AWG26 x 8
HEATING TEMPERATURE CORRECTION 1 HEATING TEMPERATURE CORRECTION 2 AUTO RESTART REMOTE CONTROL CUSTOM CODE
CONTROLLER PCB ASSEMBLY ( MAIN PCB )
HSW-9FA : EZ-00205WSE-C
HSW-12FA : EZ-00206WSE-C
I C 1
uPD780024-X02-8ET
INDOOR PCB CIRCUIT DIAGRAM
Models : HSW-9FA
HSW-12FA
52005.04.06
M
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62005.04.06
ERROR DISPLAY
Troubleshooting check table
Operation lamp
: Red lamp
Timer lamp : Green lamp
Error contents Error contents
thermistor error Red lamp (2 times) thermistor error (room temp.) Red lamp
Green lamp Green lamp (2 times)
thermistor error (heat exchanger)
Red lamp Green lamp
Red lamp Green lamp
Red lamp Green lamp
(3 times)
Red lamp Green lamp (2 times)
Red lamp Green lamp (3 times)
control unit error Red lamp (4 times) MANUAL AUTO button error (indoor unit) Green lamp (2 times)
power source Hz decision error
(4 times)
fan motor error Red lamp (6 times) lock error (indoor unit) Green lamp
rpm error
: 0.5s ON/OFF repeated : 0.1s ON/OFF repeated
LED indication LED indication
Small division indicationLarge division indication
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72005.04.06
DISASSEMBLY ILLUSTRATION
Air cleaning filter(optional)
Model : APS-03B
63
777
74
74
759
850
777
240
Models : HSW-9FA
HSW-12FA
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82005.04.07
Models : HSW-9FA
HSW-12FA
www.enindel.com
985
986
2003.07.09
- 9 -
Model : HOW-9FA
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- 10 -
2003.07.09
985
986
Model : HOW-12FA
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When you order parts, please make a photocopy of this page and fill the number of the parts in the "Order" column.
INDOOR UNIT
PARTS LIST
Ref.
No.
Description
Ord.
Q'ty
63 9312172184 9312172160 65 Flow Control Panel-Z 9306058043 9306058043 69 9306055028 9306055028 74
Louver-A
Filter 9305444014 9305444014 108 9309755062 9309755062 109 9306052027 9306052027 122 9303066010 9303066010 127 Drain Hose Assy 9305550029 9305550029 146 9330144019 9330144019 151 9330007017 9330007017
158 Connecting Pipe Assy 9306416010 9306416010 164 Fan Motor Assy-IN 9601172017 9601172017 169 Cross-Flow Fan Assy 9307836015 9307836015 178 9601302018 9601302018 184 313728262708 313728262708 185 9330015012 9330015012 188 Power Cord Assy 9702595043 9702595043 196 313035356905 313035356905 233 9701803026 9701803026 235
Base
Casing
Shaft Holder-B
Evaporator Assy
Control Box
Motor Cushion-M
Thermistor Spring
Wire Clamp
Clamp SKB-150
Power Transformer
Thermistor Assy-Pipe 9702039059 9702039059
236 Controller PCB Assy 9706046060 9706046077
(K02DE-0405WSE-C1)
(K02DE-0406WSE-C1)
240 Remote Control Unit 9312058037 9312058037
Part No.
401 Wall Hook Bracket
9304358008
9304358008
440 Flow Control Panel-U
9306057046
9306057046
466
313714328805
313714328805
522-1
9306062002 9306062002
523
Gear Bracket 9306407001 9306407001
652-1 Thermistor Holder Pipe 313714262805 313714262805 668
313681304205
313681304205
687
9330012011
9330012011
759
9330002036
9330002036
764 Drain Cap Assy
9304150008
9304150008
777
9306755010
9306755010
815
9900040062
9900040062
850
9330003019
9330003019
872
9330009011
9330009011
873 9330014015 9330014015 874 Control Box Cover 9330008014 9330008014 875 Power Supply PCB Assy
with Indicator PCB
9706050012 9706050012
876 9900139018 9900139018
HSW-9FA HSW-12FA
283
9303529010 9303529010
323
9306056025 9306056025
767-1
Clamp NK-4N
Gear-A
Screw w/Washer
Earth Terminal
Intake Grille -B
Terminal
Window (Receiver)
Indicator Case
Lamp Cover
Step Motor
Bushing-A
Louver-B
Bottom Cover-A
9330004016
9330004016
Clamper (Grille)
Panel (Front) Total Assy
877 Face Panel (Front)-A 93300050449330005044
112005.04.07
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When you order parts, please make a photocopy of this page and fill the number of the parts in the "Order" column.
Q'ty
HOW-9FA HOW-12FA
OUTDOOR UNIT
Ref.
No.
Description
Ord.
4 9312638000
5 Cabinet Front Panel, Plastic 9306386016
7
Emblem-Rear
Connector Cover (Cabinet) 9306119010
9 Cabinet Rear Panel, Plastic 9306385019
12 Base Assy, Painted 9306118020 13 9310085011 14 9310084014
16 9308463036 18 9308675002
19 Capillary Tube 9308670007
32 Control Box Metal 9308561015 34 Capacitor (Fan Motor) 9900089023 37 9307588013 38 Clamp Metal (Capacitor) 313468061808 39 9305538003 41 Fan Motor Assy-Out 9307715013 42 9305536016 46
3-Way Valve 2-Way Valve
Condenser Assy Suction Pipe
Capacitor (Running)
Propeller Fan
Bracket (Motor) Compressor Assy 9310112014
51 Special Nut M5 313199233602 55 Special Nut M6 313252257701 62 Wire Assy (Shield)-A 9305695027
9305581023
9351813017 109 9351120009 138 Separate Wall Metal 9305971008 187
9312638000 9306386016 9306119010 9306385019 9306118020 9310085011 9310084014
15 Dryer 9312056002 9312056002
9308463036 9308679000
9308668004
20 Discharge Pipe Assy 9308677006 9308681003
9308561015 9900089023 9307588013 313468061808 9305538003 9307715013 9305536030 9310110010
47-2 Discharge Pipe Rubber 313185159802 313185159802
313199233602 313252257701 9305695027
98 Fan Ring 9305581023
107 Rubber Seat-A 9351813017
9351120009 9305971008 313361271706
195
Terminal Cover (Comp.)
Clamp No.1219 Clamp SKB-100 313361275805
313361271706
313361275805
Part No.
230 9308430007 365 9306748012 412 Terminal Gasket (Comp.) 9351121006 423 9308464019 582 Outlet Pipe (Cond.) 9312269006 674 9307303012
9305973002
9308562012
9356802009
0700179013
9304902003 9304903000
688 313681304205 815 9306489014
Reinforcement(Cabinet Top) 9305973002
916 9306362003
942-1 Control Box Cover-A Metal
982 Cord Clamp (Plastic, Black) 9302271002 985 Special Nut w/Washer 9304902003 986 9304903000
990 Screw (serrated)
Screw (with Spring Washer)991
9356802009 0700179013
9308445001 9306748012 9351121006 9308464019 9312270002 9307303012 313681304205 9306489014 9306362003
9308562012
942-2 Control Box Cover-B Metal 9305975006 9305975006
9302271002
935-1
196-2
Overload Relay Bracket (Valve)
Noise Insulation-B
Tapping Screw (Special) Screw (with Square Washer) Terminal-3P Noise Insulation-G
Special Washer
Clamp SKB-3MC 9305335008 9305335008
Note : Always use specified screws, since Ref No. 668, A and B are screws for the earth.
Ref No. 668 : Machine screw (with spring washer) M4 x P0.7 x L10, plating thickness 5 or more
A : Tapping screw (with inner clip washer) M4 x L10, plating thickness 5 or more B : Machine screw (with spring washer) M4 x P0.7 x L10, plating thickness 5 or more
122005.04.07
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Name and Shape
Part No.
HSW-9FA
HSW-12FA
0700076046
0700019036
9308117007
0600185534
9312094066
9312653010
9304358008
Remote control unit
Battery (penlight)
Cloth tape
Tapping screw
Wall hook bracket
STANDARD ACCESSORIES
132005.04.07
Remote control holder
Tapping screw (small) ( 3 x 12)
( 4 x 25)
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0305G2304
HIYASU, S.A.
Calle Brasil, 52-54 08028 Barcelona
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