HIX TT-110E Installation Manual

Page 1
WARRANTY
Please fi ll in the following information and attach a copy of your receipt for your records. Date Purchased: From: Model #: Serial #:
This warranty applies to equipment manufactured by the HIX Corporation (HIX), Pittsburg, Kan­sas, U.S.A. HIX warrants to the original purchaser, its Ovens and Dryers, Heat Transfer Presses, Mug Presses, Mug Glazer, Retensionable Screen Frames, Textile Printers, Spot Heaters, and Ex­posure Units against defects in workmanship and material, except for wear and tear for a period of “One Y ear” from the date of purchase. HIX warrants its Accessories, Reten Splines/Hardware/Tool Kit, and Shuttle for a period of 90 days from the date of purchase. Thermatrol and doughXpress products are covered under separate warranty. In the event of a defect, HIX, at its option, will repair, replace or substitute the defective item at no cost during this period subject to the limitations of insurance and shipping costs stated below. In the case of heat transfer presses (except the Hobby Lite), HIX warrants the heat casting for the “Life” of the machine for the original purchaser. If a part becomes obsolete at the time for repair , and/or cannot be reasonably substituted for, HIX will credit, at half the then current list price or last recorded price, only that part toward a new machine or any product HIX offers. This credit offer shall be the sole responsibility of the HIX Corporation in the event of an obsolete part. This warranty does not cover belts, pads, mug wraps, canvas, rubber blankets, bulbs, glass, rod ends, turn buckles on printers or damages due to accident, misuse/abuse, alterations or damage due to neglect, shipping or lack of proper lubrication or maintenance. HIX shall not be responsible for repairs or alterations made by any person without the prior written authorization by HIX. This warranty is the sole and exclusive warranty of HIX and no person, agent, distributor, or dealer of HIX is authorized to change, amend or modify the terms set forth herein, in whole or in part. In the case of a problem with the equipment identifi ed herein, HIX Corporation should be con- tacted during regular business hours to discuss the problem and verify an existing warranty. HIX personnel will assist the customer to correct any problems which can be corrected through operation or maintenance instructions, simple mechanical adjustments, or replacement of parts. In the event the problem cannot be corrected by phone, and upon the issuance of a return authorization by HIX, the equipment shall be returned to HIX or an authorized service representative. All insurance, packaging and shipment/freight costs are solely the responsibility of the customer, and not that of HIX, and HIX shall not be responsible for improper packaging, handling or damage in transit. Contact HIX customer service for complete return authorization information. Correct shipping boxes are available from HIX. This expressed warranty is given in lieu of any and all other warranties, whether expressed or implied, including but not limited to those of merchantability and fi tness for a particular purpose, and constitutes the only warranty made by HIX Corporation. In no event shall HIX’s liability for breach of warranty extend beyond the obligation to repair or replace the nonconforming goods. HIX shall not be liable for any other damages, either incidental or consequential, or the action as brought in contract, negligence or otherwise. This warranty gives you specifi c legal rights and you may also have other rights which vary from state to state.
Manufacturers of the Finest Quality Textile and Graphics Screen Printing and Heat Transfer Equipment
1201 E. 27th Terrace • Pittsburg, KS 66762 • U.S.A.
Web site: www.hixcorp.com • Phone: (800) 835-0606 • Fax: 620-231-1598
E-Mail: customerservice@hixcorp.com • E-Mail: sales@hixcorp.com
(Effective September 1, 2010)
8
©2010 HIX Corp.
PLEASE READ BEFORE UNPACKING
TT-110E
Fluorescent Table Top
Exposure Units
OWNER’S MANUAL
TT-110E shown
For Customer Service, Call 1-800-835-0606
or Visit www.hixcorp.com
CONTENTS
Installation & Setup 2 Loading Screen 3 Expose Screen 4 Determining Exposure Time 4 Optimum Exposing Time Chart 5 Glass Cleaning 6 Bulb Replacement 6 Troubleshooting 7 Warranty 8
BEFORE warranty repair you MUST get Prior Authorization:
70419 RV C_101810
Page 2
INSTALLATION & SETUP
Congratulations, you have purchased our quality , economical
TT-110E exposure unit. Please read this manual and follow these few simple steps for years of trouble free use.
CAUTION: Before installing or operating the unit be sure to read
these instructions thoroughly. Disconnect all electric power before performing maintenance on the unit. Never operate this equip­ment with the power supply cover removed. If you fi nd that this should be necessary, contact a licensed electrician. Make sure the circuit for this unit is well grounded.
WARNING: ULTRA VIOLET LIGHT CAN CAUSE SKIN AND EYE
IRRITATION OR BLINDNESS. TO PREVENT DAMAGE TO YOUR EYES AND SKIN, AL W A YS USE THE DRAPE AND AVOID DIRECT EXPOSURE TO THE LAMP WHILE IT IS ON.
Installation
1. Carefully cut or tear corners of box. Then carefully remove expo­sure unit from its shipping container.
2. Place exposure unit on a level surface close to the wall circuit to be used.
3. Unwrap and discard packing materials (DO NOT USE KNIFE OR CUT). Save the 15”x15” weight block.
4. Check unit over for any transportation damage and make sure all foreign objects, such as packing material, have been removed. Clean top side of glass and rubber drape to remove any dust.
5. Carefully lift glass and remove foam pad.
Setup
1. Plug in your unit to your power source and turn on power switch.
WARNING: When using an extension cord, use 14 ga.-3 conductor.
Maximum length, 25’ (7.62m).
TROUBLESHOOTING
2
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Page 3
MAINTENANCE & REPAIRS
OPERATION
Glass Cleaning or Bulb Replacement
In order to maintain short exposure times, keep the unit’s ex-
posure glass clean. Dusting is usually suffi cient. If more clean- ing is required use a soft cloth moistened with alcohol. A dusty environment will require more cleaning.
NOTE: Do not use “wax” glass cleaners. When you notice your exposure times getting longer or if the lamp
fails to operate, check the Troubleshooting Chart on page 7.
To clean back side of glass or replace bulbs:
1. Carefully lift front of glass from the gasket (leave back of glass resting on its gasket).
2. Remove old bulb, Insert new bulb.
3. Carefully replace the glass as it was before.
4. Clean underside and lay back down carefully.
WARNING: To lift glass use fl exible (non rigid) item such as
putty knife. If you lift the glass, do so carefully so as to not scratch or break the glass. Never use a screwdriver or hard object.
Loading Screen
1. Tape fi lm positive, to the coated screen frame and place in center of glass, mesh side down. Maximum screen size 23” x 31”.
NOTE: When using wood frames with tape and staples, be sure to
tape over tape and staples to prevent damage to glass.
2. Place foam pad inside of the frame. (photo 1)
photo 1
3. Place rubber drape over the screen & entire glass area. (photo 2)
photo 2
WARNING: During operation, make sure the glass is covered on all
sides to prevent UV light exposure to eyes or skin.
photo 3
4. Place wood block over the top of foam to force the foam down onto the screen mesh. (photo 3)
If additional weight is required, place weight on top of wood block. NOTE: Weight not to exceed 5 lbs or damage to glass may occur.
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3
Page 4
OPERATION
Expose Screen NOTE: Read your emulsions exposure instructions.
1. Set for the optimum exposing time for the screen you are going to expose. See “Determining Your Optimum Exposure Time” below or your fi lled in chart on page 5 if you have already de- termined your exposing time.
2. Turn the main power switch “ON” and start the hand timer.
3. At the end of the set exposure time as indicated by the timer beeping, you can turn off the power switch, remove the weight­ed board, rubber drape, foam block and the exposed screen.
Determining Your Optimum Exposure Time NOTE: This procedure should be followed for each new emulsion
type, new mesh count or mesh type (i.e. yellow, orange, white). This procedure should also be followed periodically since the bulb intensity will lessen with age.
Exposure Calculator (Preferred Method)
See your emulsion supplier for an exposure calculator and follow
their instructions.
By Step Trial Method
Expose dried coated screen in 1 minute intervals as follows:
1. Place cardboard sheet between positive and glass leaving ap­proximately 2” of positive exposed. After 1 minute, move card­board approximately 2” more and now expose for 1 minute. Then move cardboard a 3rd time approximately 2” expose once again. Repeat at least to 4 minutes. Now you have 4 expose areas of 1, 2, 3 and 4 minutes.
2. Inspect your newly exposed screen for proper exposure.
Underexposed: results in weak stencil with poor emulsion adhe-
sion and reduced resistance to printing inks and wash up solvents. Overexposed: results in loss of fi ne detail.
3. Once you have determined the proper exposure for your emulsion type fi ll in the chart provided at end of this manual as a ready reference. This will save you time in the future.
OPERATION
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