HIX B-250D Installation Manual

Page 1
OWNER’S MANUAL
Heat Transfer Machines
B-250 / B-250D Cap
FH-3000D Combo/Flat/Cube
FH-3000D
w/Cube Attachment
FH-3000D
w/Flat Attachment
D
B-250
For Customer Service, Call 1-800-835-0606
Visit www.hixcorp.com
ext. 209, ext. 211, ext. 220, ext.221 or
Receiving & Installation ............................................................................. 2
Temperature & Time Instructions .......................................................... 2-3
Pressure Adjustment ................................................................................. 3
Transfer Application Instructions............................................................... 4
Changing Combo Press Attachments ...................................................... 5
Maintenace ................................................................................................ 5
CONTENTS
Call 1-800-835-0606
BEFORE warranty repair you MUST get Prior Authorization:
Troubleshooting .....................................................................................6-7
Analog Thermostat Bypass ....................................................................... 8
Toggle Adjustment................................................................................... 1 0
Microswitch Adjustment ........................................................................... 10
Parts Identification .............................................................................. 11-14
Warranty...................................................................................................16
(Effective January 1, 2007)
HIX will automatically register the equipment on the date it was shipped to you or your
WARRANTY
distributor. If the equipment was not purchased directly from HIX, but through a distributor
(either domestic or foreign), please keep a copy of their sales invoice showing the serial
number and date it was sold/shipped to you with this warranty. In this case, we will use the
distributor’s invoice date as the beginning warranty date. STAPLE A COPY OF YOUR RE-
CEIPT TO THIS WARRANTY and keep in a safe place to provide verification of your warranty
should a problem occur. Thank you.
Please fill in the following information and attach a copy of your receipt for your records.
Date Purchased: _____________________ From: _________________________________
This warranty applies to equipment manufactured by the HIX Corporation (HIX), Pittsburg,
Model #: ____________________________ Serial #: ________________________________
Kansas, U.S.A. HIX warrants to the original purchaser, its Conveyor Dryers, Heat Transfer
Presses, Mug Presses, Mug Glazer, Retensionable Screen Frames, Textile Printers, Spot
Heaters, and Exposure Units against defects in workmanship and material, except for wear
In the event of a defect, HIX, at its option, will repair, replace or substitute the defective item
and tear for a period of “One Year” from the date of purchase. HIX warrants its Accessories,
Reten Splines/Hardware/Tool Kit, and Shuttle for a period of 90 days from the date of pur-
chase. DoughXpress and Thermatrol products are covered under separate warranty.
In the case of heat transfer presses (except the Mug Press, Hobby Lite), HIX warrants the
at no cost during this period subject to the limitations of insurance and shipping costs stated
below.
heat casting for the “Life” of the machine for the original purchaser. If a part becomes obsolete
at the time for repair, and/or cannot be reasonably substituted for, HIX will credit, at half the
This warranty does not cover belts, pads, mug wraps, mug press liners, canvas, rubber
then current list price or last recorded price, only that part toward a new machine or any
product HIX offers. This credit offer shall be the sole responsibility of the HIX Corporation in the
event of an obsolete part.
blankets, bulbs, glass, PTFE or finish, rod ends, turn buckles on printers, or mug press or
damages due to accident, misuse/abuse, alterations or damage due to neglect, shipping or
lack of proper lubrication or maintenance. HIX shall not be responsible for repairs or alterations
made by any person without the prior written authorization by HIX. This warranty is the sole
E-Mail: sales@hixcorp.com • Fax: (866) 563-4600
1201 E. 27th Terrace • Pittsburg, KS 66762 • U.S.A.
Web site: www.hixcorp.com • Phone: (800) 835-0606
E-Mail: customerservice@hixcorp.com • Fax: (866) 561-0894
In the case of a problem with the equipment identified herein, HIX Corporation should be
and exclusive warranty of HIX and no person, agent, distributor, or dealer of HIX is authorized
to change, amend or modify the terms set forth herein, in whole or in part.
contacted during regular business hours to discuss the problem and verify an existing war-
ranty. HIX personnel will assist the customer to correct any problems which can be corrected
through operation or maintenance instructions, simple mechanical adjustments, or replace-
of the customer, and not that of HIX, and HIX shall not be responsible for improper handling or
ment of parts. In the event the problem cannot be corrected by phone, and upon the issuance
of a return authorization by HIX, the equipment shall be returned to HIX or an authorized
service representative. All insurance and shipment/freight costs are solely the responsibility
This expressed warranty is given in lieu of any and all other warranties, whether ex-
In no event shall HIX’s liability for breach of warranty extend beyond the obligation to repair
This warranty gives you specific legal rights and you may also have other rights which
damage in transit. HIX offers a reconditioning service and a core exchange/credit policy on
some models. HIX customer service personnel may be contacted for complete return authori-
zation and reconditioning information.
pressed or implied, including but not limited to those of merchantability and fitness for a
particular purpose, and constitutes the only warranty made by HIX Corporation.
or replace the nonconforming goods. HIX shall not be liable for any other damages, either
incidental or consequential, or the action as brought in contract, negligence or otherwise.
Manufacturers of the Finest Quality Textile and Graphics Screen Printing and Heat Transfer Equipment
vary from state to state.
©2007 HIX Corp. 16 BDFHD081607
Page 2
FAQ ’S
PARTS IDENTIFICATION
Question: Can I transfer onto a 5 Panel Cap? Answer: Y es –
the front of the 5 Panel Cap has no seam running down the middle,
therefore you can easily transfer onto the cap front.
Tip: Keep all transfers 3/8” away from seams.
Question: Can I transfer onto a 6 Panel Cap? Answer: Y es –
but because of the seam running down center of front of cap you
will need to separate your art transfer or flock design to avoid trying to
transfer into the seam. Remember– separation must be 3/8” away
from seam. (both sides of seam)
Question: Are the lower platens interchangeable? Answer:
Yes there are three different sizes available – youth, golf and ball.
Question: What is the PTFE Blanket used for? Answer: It helps
prevent movement of your transfer while lowering the heat head. It
also helps prevent scorching of the nylon & poly fibers and stick-
ing. If applying adhesive backed patches it keeps the adhesive
from oozing from under the patch from getting on the heat head.
And helps to keep the edges from curling up after the heat head is
raised and while the adhesive is cooling.
Question: How do you adjust the Pressure? Where is the
Pressure Adjustment located? Answer: A small “thumb” type
adjustment control is located on the front of the machine. T urning
the wheel left offers more pressure. T urning the dial right offers
less pressure.
Question: How much pressure do I need? Answer: Time,
Temperature and Pressure for transfers vary – depending on the
transfer you are using. Please follow the directions provided by
15
your heat transfer/heat transfer paper manufacture for specific
instructions.
Tip: Always experiment when using a new supply of caps or
transfers to get best results.
Question: How do I load a hat in my press? Answer: Place the
back of the cap under the spring tensioned hold down, pull inside
liner (also known as the linger or sweat band) out against the bill of
the hat, slide the cap over lower platen and pull to snug on the
platen.
Tip: Make sure the bill of the cap and cord is clear of the platens.
Question; Can you do sleeves, pockets using the Cap Press?
What else? Answer: Although, the Cap press is designed primarily
for caps it can do sleeves, pockets, as well as, visors, socks and
under garments. The FH-3000D, which is a 3-3/4” x 6” flat press,
perfect for the other small items beyond hats.
DO NOT RISK COSTLY SHIPPING DAMAGE!
SHIP ONLY IN ORIGINAL BOX.
B250D (Digital) and FH-3000D (Ditigal).
Inspect your machine for hidden shipping damage. Contact
the delivery company immediately , should you find damage.
INSTALLATION / OPERATION
NOTE: Manual includes B-250 (Analog)-
INSPECTION
NOTE: Save all of your shipping/packing materials.
SHIPPING OR RETURNS
1. Fasten machine to plywood shipping base with bolts provided.
Fold in flaps and seal the box.
(Additional bottom boards, box and liners may be obtained
from your supplier for a nominal cost.)
2. Tie or tape handle securely to base.
3. Place in original box, and put side liner and top liner in place.
UNPACKING/SETUP
2
the desired setting that is noted; from off to 400°F. When the
set temperature has been reached, the heat indicating light
will turn off.
ga.-3 conductor . Maximum length, 25’ (7.62 m).
TEMPERATURE & TIME INSTRUCTIONS(ANALOG)
1. The B-250 Analog temperature control knob is turned to
1. Remove and save bolts attaching machine to base board.
OPERATION
2. Carefully cut tape/wrap holding machine closed.
3. Affix self-adhesive rubber feet.
4. Plug the machine into the correct grounded electrical outlet.
WARNING: When using an extension cord, use 12 or 14
with digital hand timer. Item#12718.
2. Time; see separate instructions that are included
Page 3
HIX Corporation
1201 E 27th Terrace, Pittsburg, KS 66762
Phone (620) 231-8568 Fax (620) 231-1598 Email: mail@hixcorp.com www.hixcorp.com
This document and the information contained herein is the sole property of HIX Corporation. It will be held confidentially and may not be disclosed to third parties for any reason without prior written consent of HIX Corporation (Copyright 2005).
Part Name
Project
Drawing Number
Rev
Material Specification
Drawn Checked
Date Date
Tolerance Unless Noted
.0
B250 New design
B250
K
dlane
12/6/2005
.060
Parts List
DESCRIPTION
PART NUMBER
QTY
ITEM
MICROSWITCH ASSY
3182316
FUSE HOLDER
5711819
TERMINAL BLOCK72223110 RELAY 10A SS 3-32 VDC INPUT
23057113
FUSE MDA-5 AMP720741
45
CLAMP CABLE .313
59765252
BLANKET HOLDER
2502213163
WASHER .281x.625x.063 ZPS
167742064
CONTROL TEMP PI BOARD
34711165
CONTROL TEMP CVC PDB BOARD
34681166
CONTROL TEMP CVC CABLE
34703167
SPACER .171X.375X.188 NYLON
36595468
6 1
9 1
45
1
13
1
52
2
10
1
63
1
68
4
65
1
66
1
67
1
OPERATION
TEMPERA TURE & TIME INSTRUCTIONS(DIGITAL)
The B-250D and FH-3000D use the following digital time and
temperature control instructions.
the digital control. The light next to “TEMP” will light. Press the
up , or down , button to your desired setting.
control. The light next to “TIME” will light. Press the up , or
1. Turn on the machine by pushing the on/off switch.
2. To change or set the temperature, press the menu button on
3. To change or set the time, press the menu button on the digital
a third time to lock in your settings otherwise the previous.
settings will still be used.
Wait for the machine to reach your preset temperature by
monitoring the display temperature until it matches the set
down , button to your desired setting.
temperature.
4. When you have your desired settings press the menu button
3
the lower platen. Set so that the heat head will lock down firmly,
with your substrate in place.
counter-clockwise and increased by turning it clockwise.
PRESSURE - B-250 (DIGITAL) AND (ANALOG)
1. There is a pressure control knob located on the front stem, holding
2. Pressure is reduced by turning knob (with machine open)
NOTE: Adjustments may be required from one item to another and
will vary to achieve the desired result.
CAUTION: Excessive pressure can cause structural damage,
voiding the machine warranty!
WARNING: For continued protection against risk of fire,
replace with the following fuses only: 120 Volt Unit s - Buss MDA-5; 220 Volt Units ­Buss MDA-3.
14
PARTS IDENTIFICATION
Page 4
HIX Corporation
1201 E 27th Terrace, Pittsburg, KS 66762
Phone (620) 231-8568 Fax (620) 231-1598 Email: mail@hixcorp.com www.hixcorp.com
This document and the information contained herein is the sole property of HIX Corporation.
It will be held confidentially and may not be disclosed to third parties for any reason without prior
written consent of HIX Corporation (Copyright 2005).
Part Name
Project
Drawing Number
Rev
Material Specification
Drawn
Checked
Date
Date
Tolerance Unless Noted
.0
B250 New design
CAP PRESS
B250
K
dlane
12/6/2005
060
Parts List
DESCRIPTION
PART NUMB
QTY
ITEM
FRAME WELDMENT
250000111
SWITCH ROCKER 120v3258114
ASSY, 400 ENCLOSURE
600100018
PLATEN FRAME
WELDMENT
2500005112
ADJUSTMENT KNOB
2505004115
250 CAP BRACKET PLATE
2507012126
B-250 BRACKET ROD
25542127
SPRING JONES No 9181901129
FOOT RUBBER
28010431
SPRING HIX #H-612 PLATED
64808133
DECAL TEMP-TIMER62944139
CORD GRIP
13250140
CORDSET
60590141
CENTER COVER
2502110158
1
1
4
1
8
1
15
1
26
1
29
1
31
4
39
1
40
1
41
1
58
1
12
1
PARTS IDENTIFICATION
are available on-line.
parts ordering
Instructions and
or call 620-231-8568.
www.hixcorp.com
service, visit
For customer
13
and pressure to the desired
OPERATION
TRANSFER APPLICATION INSTRUCTIONS
settings as instructed on
1. Set the temperature, time,
pages 2-3.
and fold out the sweatband.
2. Remove cardboard (if any)
spring-loaded cap holder
spring-loaded cap holder .
over the lower platen.
3. Slip rear of cap under the
4. Pull the bill and cap up and
so that it just clears the upper
platen when the machine is
5. Position cap and sweat band
closed.
6. Align lettering or design.
contacts and locks down the
main arm. The timer begins
counting when the handle is
7. Pull handle until the toggle bolt
locked down.
raise the handle until the upper heat platen releases, peel transfer.
The timer will automatically reset for the next product.
8. At the completion of the cycle (indicated by the timer beeping),
NOTE: When applying die cut, cold-peel, or sublimation transfers, the optional
4
transfer hold-down should momentarily (3-5 seconds) remain in contact with
the transfer after the heat platen has been released. Y ou can also use high
temperature tape to hold these types of transfers to your substrate. This will
prevent the transfer paper from curling up on the ends and shifting the image.
For hot-split transfers, peel the transfer immediately after lifting handle. When
printing letters, the handle can be raised to its fully-open position at the end
of the time cycle.
Page 5
OPERATION
HIX Corporation
1201 E 27th Terrace, Pittsburg, KS 66762
Phone (620) 231-8568 Fax (620) 231-1598 Email: mail@hixcorp.com www.hixcorp.com
This document and the information contained herein is the sole property of HIX Corporation. It will be held confidentially and may not be disclosed to third parties for any reason without prior written consent of HIX Corporation (Copyright 2005).
Part Name
Project
Drawing Number
Rev
Material Specification
Drawn Checked
Date Date
Tolerance Unless Noted
.0
B250 New design
CAP PRESS
B250
K
dlane
12/6/2005
.060
Parts List
DESCRIPTION
PART NUMBER
QTY
ITEM
FRAME WELDMENT
250000111
MAIN ARM250000212 HANDLE250000313 RELAY 10A SS 3-32 VDC INPUT
23057113
ADJUSTMENT KNOB
2505004115
UPPER LINK2502106216
MIDDLE LINK2502109217 BOLT 1/4-20 x 1-1/4 ZP10686118 LINKAGE PIN LONG
2505006219
LINKAGE PIN MEDIUM
2505005220
LINKAGE PIN SHORT2505007221 PUSH NUT .25 SHAFT
716541222
NUT 1/4-20 NYLOCK
14154123
HANDLE GRIP FOAM
26840124
LOWER CASTING, GOLF2503201132 SPRING HIX #H-612 PLATED
64808133
GROMMET .563 IDx.750 GRV
17301234
WASHER 5/16 USS ZP16683235 BOLT 5/16-18x1-3/4
10793136
NUT HEX 4-40 ZP81224543 PAD CUT 3in14842146 SCREW HX WH THR CUT .25-20x.50
50181249
HANDLE LINK
2502102156
BLANKET HOLDER2502213163
11
1
24
1
3 1
12
1
2 1
56
1
17
2
16
2
22 12
20
2
34
2
23
1
36
1
13
1
18
1
49
2
50 10
32
1
35
2
63
1
Adjustment Rod
MAINTENACE
512
FH-3000D/ CUBE COMBO PRESS ATT ACHMENTS
1. To switch the different attachments, just lift the attachment off,
replace with other attachment. Adjust screw to change height.
Tighten adjustment knob.
2. Load paper cube tight against the back and non moving side.
NOTE: For flat attachment, simply align article on pad and adjust the
pressure (at back, bottom of machine). For cube attachment, put product
in and adjust for width and pressure.
all moving parts.
1. Monthly, place drop of light oil (sewing machine oil or 3:1 oil) on
PARTS IDENTIFICATION
Page 6
Machine
overheats
Call
Technical
Service
NO
Does heat light remain on constantly
when overheating?
NO
Call
Technical
Service
NO
Check large tan
wires soldered to
back of heat casting.
Repair if needed.
Problem solved?
YES
Little or
no heat
Is power light on?
YES
Try another outlet.
NONO
Call
Technical
Service
Problem solved?
NO
Replace fuse. pg 7
Problem solved?
NO
Problem solved?
NO
Check power flow
with VOM meter
Repair if needed.
NO
Replace on\off switch.
NO
Problem solved?
Remove rear cover
and check for loose
or broken wires
Repair if needed.
Does the digital
display show
" C"?
Replace
thermocouple.
Problem solved?
Is heat light on?
NO
YES
YES
Problem solved?
NO
Bypass
relay.
Replace
relay.
Replace
Relay
Problem solved?
NO
NO
Problem solved?
Machine
won't stay
closed.
Call
Technical
Service
NO
NO
Problem solved?
Problem solved?
Adjust pressure. pg 3
Adjust toggle bolt. pg 8
HIX Corporation
1201 E 27th Terrace, Pittsburg, KS 66762
Phone (620) 231-8568 Fax (620) 231-1598 Email: mail@hixcorp.com www.hixcorp.com
This document and the information contained herein is the sole property of HIX Corporation.
It will be held confidentially and may not be disclosed to third parties for any reason without prior
written consent of HIX Corporation (Copyright 2005).
Part Name
Project
Drawing Number
Rev
Material Specification
Drawn
Checked
Date
Date
Tolerance Unless Noted
0
ANALOG PARTS
B250
B-250 AP
A
L J WELLS
8/15/2007
060
Parts List
ITEM
QTY
PART NUMBER
DESCRIPTION
1 1 6001007 FRONT SHEET - ND
2 1 16772 TIMER
3 2 94854
KNOB ( THERMOSTAT)
4 1 14233 LAMP ID RED 120v
5
1 16764 TIMER DECAL
6 1 35394
ROCKER SWITCH HOLE
PLUG
7 1 16436
THERMOSTAT
8 1 2508003 HEATSHIELD
9 1 35157
DECAL TEMP 400 DEG
10 2 15438
SCREW TAP PH PHP 6x1/4
ZP
1
6
5
3
3
9
8
7
2
4
10
10
ANALOG ONL Y
PARTS IDENTIFICATION
Analog Parts List
11
TROUBLESHOOTING (DIGTIAL MODELS)
control knob to OFF and unplug machine!
WARNING:Before making repairs, turn temperature
10
6
*Customer Service Tech Sheets are available for this step.
Visit www .hixcorp.com to print or call 620-231-8568 and we
will send you one. Parts ordering is available on-line.
Page 7
control knob to OFF and unplug machine!
10
7
TROUBLESHOOTING (ANALOG MODELS)
WARNING:Before making repairs, turn temperature
T oggle Bolt Lock Nut
*Customer Service Tech Sheets are available for this step.
Visit www .hixcorp.com to print or call 620-231-8568 and we
will send you one. Parts ordering is available on-line.
10
REPAIRS
TOGGLE ADJUSTMENT
NOTE: If machine is hard to open, follow step 1. If machine will
ments clockwise as viewed from top. Lock handle down.
Repeat until machine operates comfortably and locks down
securely . Tighten toggle lock nut and check operation. If turned
too far, machine will not st ay locked when closed.
not stay locked down, follow step 2.
1. Loosen the toggle bolt lock nut. T urn toggle bolt in 1/4 incre-
sure is required on handle, reduce pressure by turning pres-
sure knob counterclockwise. Repeat. (See page 3, Op-
erations). If contact is made but handle wont lock down, turn
toggle bolt 1/4 turn (counterclockwise as viewed from the
top). Repeat until handle locks down comfortably. Tighten
2. If toggle bolt does not contact main arm and excessive pres-
trol knob to OFF and unplug machine!
toggle lock nut and check for proper operation.
MICRO SWITCH ADJUSTMENT (see page 14, item #6)
If countdown timer will not activate.
WARNING: Before making repairs, turn temperature con-
1. Remove rear cover .
mounting screws
2. Using a screwdriver and a small wrench loosen micro switch
3. Adjust switch so it “clicks” only when machine is locked down.
4. Tighten mounting screws, replace rear cover and check operation.
Page 8
HIX Corporation
1201 E 27th T
Phone (620) 231-8568 Fax (620) 231-1598 Emai
This document and the information contained herein
It will be held confidentially and may not be disclose
written consent of HIX Corporation (Copyright 2005)
M
Drawn
Checked
Date
Date
Rev
Rev Date
Rev By
Description
M
A
Tolerance Unless Noted.0.00
.000
FRACTION
ANGLES
L J WELLS
8/30/2007
.060
.030
.010
1/32
1 DEGREE
Released for production.
Thermostat Wires
Thermost at Knob
Terminal Screws
Terminals
Washers
Thermostat Post
Attachment Screw
Attachment Screw
Set Screw
REPAIRS
Rear T erminal
Fig. 3
9
control knob to OFF and unplug machine!
FUSE REPLACEMENT (DIGITAL) AND (ANALOG)
WARNING: Before making repairs, turn temperature
holder on inside of the machine. (See page 14, item #9)
1. Remove back cover of the machine and locate internal fuse
2. Remove blown fuse. Replace with the proper fuse.
(120V) ...... MDA-5 ONLY
(220V).. .... MDA-3 ONL Y
3. Replace back cover of machine.
Fig. 2
8
REPAIRS
THERMOSTAT BYPASS (B-250 ANALOG ONLY)
If your machine is not heating (temperature light does not
control knob to OFF and unplug machine!
move knob by pulling knob upward. Fig. 3, Pg. 9
come on).
WARNING: Before making repairs, turn temperature
1. Loosen recessed set screw in the thermostat knob and re-
heat head down from the main arm. Remove heat shield
cover to gain access to the thermostat.
2. Remove casting retaining bolt (Fig. 1, Below) to drop the
Fig. 3, Pg. 9
3. Attach both thermostat wires on the rear terminal”.
4. Plug machine in and turn temperature control to desired
temperature.
Fig. 1
If heat light comes on, and the machine starts heating, replace
thermostat.
NOTE: If you feel your temp calibration is off contact customer service.
Casting Retaining Bolt
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