Hitecsa CCHA, ECHBA, CCHBA, ECHA Installation, Operation And Maintenance Instructions

CCHA/ECHA – CCHBA/ECHBA Installation, operation and maintenance instructions
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Installation, operation and maintenance instructions
CCHA / ECHA – Cooling Only
CCHBA / ECHBA – Heat Pump
SPLIT HORIZONTAL UNITS AIR-AIR
CCHA/ECHA – CCHBA/ECHBA Installation, operation and maintenance instructions
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CONTENTS
INTRODUCTION
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3
SAFETY PRECAUTIONS
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4
RECEPTION
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5
LOCATION INSTALLATION
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8
START UP
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10
TECHNICAL DATA
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14
DIMENSIONS
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16
REFRIGERANT CHARGE
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22
REGULATION
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27
MAINTENANCE
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CCHA/ECHA – CCHBA/ECHBA Installation, operation and maintenance instructions
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INTRODUCTION
The contents of this manual are designed to assure the correct installation, adjustment and maintenance of the unit, therefore:
Read the instructions with due care and attention.
The appliance must be installed, tested and serviced by properly qualified staff licensed in
accordance with the established legislation.
The manufacturer declines all liability and warranty coverage is automatically waived, if electrical and/or mechanical modifications to the unit. Tampering and unauthorized repairs or modifications to the unit will automatically void the warranty.
Observe the safety regulations in force at the time of installation.
Make sure that the characteristics of the mains network conform to the data on the serial
number plate placed on the unit.
Keep this manual and the wiring diagram with care and make sure that they are available for consultation by the operator whenever necessary.
Packing materials (plastic wrappings, expanded polystyrene, etc) are potentially hazardous and must be kept out of reach of children. Recycle packing materials in accordance with local legislation.
The units must be used only for the purpose for which they are designed. The manufacturer bears no responsibility in the case of applications other than the specified use.
Disconnect the unit in the event of breakdowns or malfunctions.
If repairs are necessary, use only HITECSA approved service centres and always insist on
original spare parts. The use of non-original parts and/or unauthorized service centres may result in unsafe operation of the unit.
REGULATIONS AND CERTIFICATIONS
ISO 9001:2008 certification: HITECSA AIRE ACONDICIONADO S.L.U., trying always to find the
customer satisfaction, has obtained the ISO 9001:2008 Quality System referred to its production activity. This will result in a continuous determination to improve quality and reliability of all our products. Commercial activities, design, raw materials, production and after-sales service, are the means to reach our goal.
CE marking: our machines have got the CE mark, in conformity with the essential requirements of the applicable EC directives and their last modifications as well as with the national legislation of each country.
CCHA/ECHA – CCHBA/ECHBA Installation, operation and maintenance instructions
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SAFETY PRECAUTIONS
Installation and maintenance of air conditioning equipment can be dangerous because the system is under pressure, because some of its elements have high temperatures and include electrical components.
Only qualified and trained service staff should install, commission and carry out maintenance works. Unqualified staff should only carry out basic tasks such as cleaning and replacement of filters, etc.
In every visit, all precautions should be taken into account: those recommended in the Installation, operation and maintenance instructions, as well as the ones indicated in labels of the unit. Do not forget to strictly follow any other safety codes.
Use safety glasses, work gloves and any other safety accessory necessary.
For brazing operations use a quenching cloth and have at close distance a fire extinguisher.
WARNING!
Before starting installation, service or maintenance, turn off the main power switch in order to
avoid electrical shock that may cause personal damages.
When repairing the unit, use only original spare parts and install them properly in the same position where old parts were placed.
These units are designed to work with 100% recirculated air. The installation with 100% outdoor air is prohibited. See application limits.
Do not install the unit in explosive atmosphere.
CCHA/ECHA – CCHBA/ECHBA Installation, operation and maintenance instructions
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RECEPTION
INSPECTION UPON RECEIPT
Units are delivered with special protective packing; therefore when it arrives, please inspect it carefully to check that no damage has occurred during transport and that the unit has been supplied complete with all parts specified in the order. If any damage is found, immediately file a claim with the transport company.
Verify the correct voltage of the nameplate and make sure it’s in accordance with local power supply.
In case of any flaw or anomaly detected, please contact HITECSA
RIGGING
Before moving the unit, make sure that all panels are well fixed.
Raise and set down the equipment carefully.
Do not tilt the unit more than 15 degrees during transportation.
When lifting the unit, make sure that it’s balanced and stable; bear in mind that the heaviest part is where the compressor is installed.
STORAGE
If the equipment is going to be stored please follow the instructions below in order to avoid damages, corrosion or deterioration:
Keep the unit away from direct sunlight, rain, sand, wind or temperatures above 50ºC
Storage temperature: maximum 50ºC, minimum -10ºC
Maximum humidity: 90%
CCHA/ECHA – CCHBA/ECHBA Installation, operation and maintenance instructions
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INSTALLATION LOCATION
Check if the base is able to support the weight of unit during operation.
Reserve a minimum service area according to Fig. 2.
Choose a place free of dust or any other foreign material that could clog or damage the
condenser coil. The location should also be a place that cannot be flooded.
Consult and respect all regulations concerning installation of air conditioning systems.
Check if sound waves do not disturb anyone and put anti-vibration plots if necessary.
SERVICE AREA (mm)
CCHA/ECHA – CCHBA/ECHBA Installation, operation and maintenance instructions
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WEIGHT DISTRIBUTION (Kg)
UNIT SETTLEMENT
Make sure that the unit is correctly levelled.
The bed frame should be strong and solid enough to support the weight of the machine.
Verify that the indoor drain is working properly.
CCHA/ECHA – CCHBA/ECHBA Installation, operation and maintenance instructions
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BEFORE START UP
Check the following points:
o Wires are well tightened. o Panels are firmly secured with screws. o There are no oil or refrigerant leaks. o The unit is correctly levelled. o There is enough space for service and maintenance. o Drainage is not blocked. o Crankcase heater has been working at least 24 hours prior to the start-up. o Air filters are clean and correctly mounted. o Grilles, air diffusers, air ducts and flexible connections are in good condition. o Electrical power source is in accordance with what is said in the nameplate. o Fans rotate in the right direction.
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START UP
Start up should be performed by qualified technical people.
Use a start up check list: record inlet and outlet temperatures and pressures, outdoor air
temperature, volts and amps of each compressor and each fan motor, suction and discharge pressure of each compressor.
Use a similar check list for service and maintenance works.
Remember that after 4 hours of operation, it is necessary to clean the filters.
Monitor at least 3 cooling cycle operations.
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