Important Safety Precautions............................................................................................................................ 1- 2 -1
Standard Notes for Servicing............................................................................................................................ 1- 3 -1
Preparation for Servicing .................................................................................................................................. 1- 4 -1
Operating Controls and Functions .................................................................................................................... 1- 5 -1
Function Indicator Symbols..............................................................................................................................1- 8 -11
Schematic Diagrams / CBA’ s and Test Points ................................................................................................. 1- 9 -1
System Control Timing Charts .......................................................................................................................... 1-11-1
IC Pin Function ................................................................................................................................................ 1-12-1
Lead Identifications........................................................................................................................................... 1-13-1
Page 3
SPECIFICATIONS
DescriptionUnitMinimumNominalMaximumCondition
1. Video
1-1 Video Output (PB)Vp-p0.81.01.2
1-2 Video Output (R/P)Vp-p0.81.01.2
1-3 Video S/N Y (R/P)dB4144SP Mode
1-4 Video Color S/N AM (R/P)dB3544SP Mode
1-5 Video Color S/N PM (R/P)dB3337SP Mode
1-6 Resolution (PB)Line210230SP Mode
4-1 Video OutputVp-p0.81.01.2E-E Mode
4-2 Video S/N (S/N Y signal)dB4047E-E Mode
4-3 Audio Output (1kHz)dBV-10-6-4E-E Mode
4-4 Audio S/N (1kHz)dB4046E-E Mode
Note: Nominal specs represent the design specs. All units should be able to approximate these – some will exceed
and some may drop slightly below these specs. Limit specs represent the absolute worst condition that still might be
considered acceptable; In no case should a unit fail to meet limit specs.
1-1-1
Page 4
IMPORTANT SAFETY PRECAUTIONS
Product Safety Notice
Some electrical and mechanical parts have special
safety-related characteristics which are often not evident from visual inspection, nor can the protection they
give necessarily be obtained by replacing them with
components rated for higher voltage, wattage, etc. Parts
that have special safety characteristics are identified by
a # on schematics and in parts lists. Use of a substitute replacement that does not have the same safety
characteristics as the recommended replacement part
might create shock, fire, and/or other hazards. The
Product’s Safety is under review continuously and new
instructions are issued whenever appropriate. Prior to
shipment from the factory, our products are carefully
inspected to confirm with the recognized product safety
and electrical codes of the countries in which they are
to be sold. However, in order to maintain such compliance, it is equally important to implement the following
precautions when a set is being serviced.
Precautions during Servicing
A.Parts identified by the # symbol are critical for
safety. Replace only with part number specified.
B.In addition to safety, other parts and assemblies are
specified for conformance with regulations applying
to spurious radiation. These must also be replaced
only with specified replacements.
Examples: RF converters, RF cables, noise blocking capacitors, and noise blocking filters, etc.
C.Use specified internal wiring. Note especially:
1) Wires covered with PVC tubing
2) Double insulated wires
3) High voltage leads
D.Use specified insulating materials for hazardous live
parts. Note especially:
1) Insulation tape
2) PVC tubing
3) Spacers
4) Insulators for transistors
E.When replacing AC primary side components
(transformers, power cord, etc.), wrap ends of wires
securely about the terminals before soldering.
F. Observe that the wires do not contact heat produc-
ing parts (heatsinks, oxide metal film resistors, fusible resistors, etc.).
G.Check that replaced wires do not contact sharp
edges or pointed parts.
H.When a power cord has been replaced, check that
5 - 6 kg of force in any direction will not loosen it.
I.Also check areas surrounding repaired locations.
J.Use care that foreign objects (screws, solder drop-
lets, etc.) do not remain inside the set.
K.Crimp type wire connector
The power transformer uses crimp type connectors
which connect the power cord and the primary side
of the transformer. When replacing the transformer,
follow these steps carefully and precisely to prevent
shock hazards.
Replacement procedure
1)Remove the old connector by cutting the wires at a
point close to the connector.
Important: Do not re-use a connector. (Discard it.)
2)Strip about 15 mm of the insulation from the ends of
the wires. If the wires are stranded, twist the strands
to avoid frayed conductors.
3)Align the lengths of the wires to be connected. Insert
the wires fully into the connector.
4)Use a crimping tool to crimp the metal sleeve at its
center. Be sure to crimp fully to the complete closure
of the tool.
L.When connecting or disconnecting the internal con-
nectors, first, disconnect the AC plug from the AC
outlet.
1-2-1
Page 5
Safety Check after Servicing
Examine the area surrounding the repaired location for
damage or deterioration. Observe that screws, parts,
and wires have been returned to their original positions.
Afterwards, do the following tests and confirm the specified values to verify compliance with safety standards.
1. Clearance Distance
When replacing primary circuit components, confirm
specified clearance distance (d) and (d’) between soldered terminals, and between terminals and surrounding metallic parts. (See Fig. 1)
Table 1 : Ratings for selected area
AC Line VoltageClearance Distance (d) (d’)
120 V≥ 3.2 mm (0.126 inches)
Note: This table is unofficial and for reference only.
Be sure to confirm the precise values.
2. Leakage Current Test
Confirm the specified (or lower) leakage current between B (earth ground, power cord plug prongs) and
externally exposed accessible parts (RF terminals, antenna terminals, video and audio input and output terminals, microphone jacks, earphone jacks, etc.) is lower
than or equal to the specified value in the table below.
Measuring Method (Power ON) :
Insert load Z between B (earth ground, power cord plug
prongs) and exposed accessible parts. Use an AC
voltmeter to measure across the terminals of load Z.
See Fig. 2 and the following table.
Z
1.5kΩ
Chassis or Secondary Conductor
Primary Circuit Terminals
dd'
Exposed Accessible Part
AC Voltmeter
0.15µF
Earth Ground
B
Power Cord Plug Prongs
(High Impedance)
Fig. 1
Fig. 2
Table 2 : Leakage current ratings for selected areas
AC Line VoltageLoad ZLeakage Current (i)Earth Ground (B) to:
120 V
Note: This table is unofficial and for reference only. Be sure to confirm the precise values.
0.15µF CAP. & 1.5kΩ RES.
Connected in parallel
i ≤ 0.5mA PeakExposed accessible parts
1-2-2
Page 6
STANDARD NOTES FOR SERVICING
Circuit Board Indications
a.The output pin of the 3 pin Regulator ICs is indicated
as shown.
Top View
Out
b.For other ICs, pin 1 and every fifth pin are indicated
as shown.
Input
In
Bottom View
5
Pin 1
10
c.The 1st pin of every male connector is indicated as
shown.
Pin 1
Instructions for Connectors
1.When you connect or disconnect the FFC (Flexible
Foil Connector) cable, be sure to first disconnect the
AC cord.
2.FFC (Flexible Foil Connector) cable should be inserted parallel into the connector, not at an angle.
How to Remove / Install Flat Pack-IC
1. Removal
With Hot-Air Flat Pack-IC Desoldering Machine:
(1)Prepare the hot-air flat pack-IC desoldering ma-
chine, then apply hot air to the Flat Pack-IC (about
5 to 6 seconds). (Fig. S-1-1)
Fig. S-1-1
(2)Remove the flat pack-IC with tweezers while apply-
ing the hot air.
(3)Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply
soldering iron to center of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)
(4)Release the flat pack-IC from the CBA using tweez-
ers. (Fig. S-1-6)
Caution:
1.Do not supply hot air to the chip parts around the flat
pack-IC for over 6 seconds because damage to the
chip parts may occur. Put masking tape around the
flat pack-IC to protect other parts from damage.
(Fig. S-1-2)
2.The flat pack-IC on the CBA is affixed with glue, so
be careful not to break or damage the foil of each
pin or the solder lands under the IC when removing
it.
FFC Cable
Connector
CBA
* Be careful to avoid a short circuit.
1-3-1
CBA
Masking
Tape
Tweezers
Hot-air
Flat Pack-IC
Desoldering
Machine
Flat Pack-IC
Fig. S-1-2
Page 7
With Soldering Iron:
(1)Using desoldering braid, remove the solder from all
pins of the flat pack-IC. When you use solder flux
which is applied to all pins of the flat pack-IC, you
can remove it easily. (Fig. S-1-3)
(4)Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply
soldering iron to center of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)
(5)Release the flat pack-IC from the CBA using tweez-
ers. (Fig. S-1-6)
Flat Pack-IC
Desoldering Braid
Soldering Iron
Fig. S-1-3
(2)Lift each lead of the flat pack-IC upward one by one,
using a sharp pin or wire to which solder will not
adhere (iron wire). When heating the pins, use a fine
tip soldering iron or a hot air desoldering machine.
(Fig. S-1-4)
Sharp
Pin
Note:
When using a soldering iron, care must be taken to
ensure that the flat pack-IC is not being held by glue.
When the flat pack-IC is removed from the CBA,
handle it gently because it may be damaged if force
is applied.
Hot Air Blower
or
Iron Wire
Soldering Iron
To Solid
Mounting Point
Fig. S-1-5
Fine Tip
Fig. S-1-4
Soldering Iron
(3)Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply
soldering iron to center of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)
(4)Release the flat pack-IC from the CBA using tweez-
ers. (Fig. S-1-6)
With Iron Wire:
(1)Using desoldering braid, remove the solder from all
pins of the flat pack-IC. When you use solder flux
which is applied to all pins of the flat pack-IC, you
can remove it easily. (Fig. S-1-3)
(2) Affix the wire to a workbench or solid mounting point,
as shown in Fig. S-1-5.
(3)While heating the pins using a fine tip soldering iron
or hot air blower, pull up the wire as the solder melts
so as to lift the IC leads from the CBA contact pads
as shown in Fig. S-1-5.
CBA
Tweezers
Fine Tip
Soldeing Iron
Flat Pack-IC
Fig. S-1-6
1-3-2
Page 8
2. Installation
(1)Using desoldering braid, remove the solder from the
foil of each pin of the flat pack-IC on the CBA so you
can install a replacement flat pack-IC more easily.
(2)The " ● " mark on the flat pack-IC indicates pin 1.
(See Fig. S-1-7.) Be sure this mark matches the 1
on the PCB when positioning for installation. Then
pre- solder the four corners of the flat pack-IC. (See
Fig. S-1-8.)
(3)Solder all pins of the flat pack-IC. Be sure that none
of the pins have solder bridges.
Example :
Pin 1 of the Flat Pack-IC
is indicated by a " ● " mark.
Fig. S-1-7
Instructions for Handling
Semiconductors
Electrostatic breakdown of the semiconductors may
occur due to a potential difference caused by electrostatic charge during unpacking or repair work.
1. Ground for Human Body
Be sure to wear a grounding band (1MΩ) that is properly
grounded to remove any static electricity that may be
charged on the body.
2. Ground for Workbench
Be sure to place a conductive sheet or copper plate with
proper grounding (1MΩ) on the workbench or other
surface, where the semiconductors are to be placed.
Because the static electricity charge on clothing will not
escape through the body grounding band, be careful to
avoid contacting semiconductors with your clothing.
< Incorrect >
CBA
Presolder
Flat Pack-IC
CBA
< Correct >
Grounding Band
Fig. S-1-8
1MΩ
CBA
1MΩ
Conductive Sheet or
Copper Plate
1-3-3
Page 9
PREPARATION FOR SERVICING
How to Enter the Service Mode
About Optical Sensors
Caution:
An optical sensor system is used for the Tape Start and
End Sensors on this equipment. Carefully read and
follow the instructions below. Otherwise the unit may
operate erratically.
What to do for preparation
Insert a tape into the Deck Mechanism Assembly and
press the PLAY button. The tape will be loaded into the
Deck Mechanism Assembly. Make sure the power is
on, connect TP502 (SENSOR INHIBITION) to TP511
(GROUND). This will stop the function of Tape Start
Sensor, Tape End Sensor and Reel Sensors. (If these
TPs are connected before plugging in the unit, the
function of the sensors will stay valid.) See Fig. 1.
Note: Because the Tape End Sensors are inactive, do
not run a tape all the way to the start or the end of the
tape to avoid tape damage.
About REC-Safety Switch
Caution:
The REC-Safety Switch is directly mounted on the Main
CBA. When the Deck Mechanism Assembly is removed
from the Main CBA for servicing, this switch does not
work automatically.
What to do for preparation
In order to record, press the Rec button while pushing
REC-SAFETY SW on the Main CBA. See Fig. 1.
CN501
Q503
CN251
SW506
(REC-SAFETY SW)
CN504
TP511
GND
CN502
CN503
Q504
TP502
S-INH
Fig. 1
1-4-1
Page 10
OPERATING CONTROLS AND FUNCTIONS
Model: VT-FX685A / VT-FX685AC
VCR FRONT PANEL
AUDIO-INLR
VIDEO-IN
27
30
VCR REAR PANEL
25
25
1
POWER
6
CHANNEL
TRACKING
91087
26
26
AUDIO
OUT
VIDEO
OUT
OUTIN
OUT IN
29303231
29 303231
2 34 5
REC/IRT
27
L
IN
R
AUDIO
L
CH3CH4
IN
R
VIDEO
CH3 CH4
1.Cassette Compartment
2.REW button– Press to rewind the tape, or to view
the picture rapidly in reverse during the playback
mode. (Rewind Search)
s
button– Press to cancel a setting of timer pro-
gram. Press to correct digits when setting program
(For example: setting clock or timer program). Press
to add or delete channel numbers during channel
preset. (only on the remote control)
3. STOP button– Press to stop the tape motion.
EJECT button– Press to remove a tape from the
VCR. (only on the VCR)
▼button– Press to enter digits when setting pro-
gram (For example: setting clock or timer program).
Press to select the setting modes from the on screen
menu. (only on the remote control)
4.PLAY button– Press to begin playback.▲button– Press to enter digits when setting pro-
gram (For example: setting clock or timer program).
Press to select the setting modes from the on screen
menu. (only on the remote control)
5.F.FWD button– Press to rapidly advance the tape,
or view the picture rapidly in forward during playback. (Forward Search)
Bbutton– When setting program (For example:
setting clock or timer program), press to determine
your selection and proceed to the next step you want
to input. Press to determine the setting modes from
the on screen menu. Press to add or delete channel
numbers during channel preset. (only on the remote
control)
27
STOP/EJECT
ANT
REW F.FWD
28
28
IN
ANT
OUT
IN
OUT
REMOTE CONTROL
PLAY
POWER
6
123
11
12
13
456
789
TAPE SPEED
DISPLAYMENU
14
2
3
10
24
REW
REC
VCR PIus+
0
PLAY
STOP
CATV
TVVCR
VCR/TV
CH
ENTER
+100
MUTE
VOL
F.FWD
PAUSE
SLOW
SEARCH MODE
EXIT COUNTER
RESET
MEMORY
6.POWER button– Press to turn VCR on and off.
Press to activate timer recording.
7.Remote sensor window– Receives the infrared
signals from the remote control.
8.Digital display
A
B
C
D
E
F
A.PWR. (Power) indicator– Indicates that the power
is turned on.
B.Cassette indicator– Indicates that there is a tape
in the VCR.
C.VCR indicator– Indicates that the VCR is in the
VCR position.
D.REC indicator– Indicates that it is recording.
Flashes when a recording has been paused.
E.w (Timer) indicator– Indicates that the timer recording
or an IRT recording has been set.
F. CLOCK indicator– Displays current time. PM indi-
cator appears when p.m.
9.CHANNEL(CH) ▲ / ▼ buttons– Press to select the
desired channels for viewing or recording.
Tracking function– Press to minimize video ‘noise’
(lines or dots on screen) during playback (only on
the VCR) or slow mode.
Press to stabilize the picture in the Still mode when
the picture begins to vibrate vertically.
23
22
9
21
20
4
5
19
18
17
16
15
1-5-1
Page 11
10.REC button– Press for manual recording.
IRT button– Press to activates Instant Recording
Timer. (only on the VCR)
11.NUMBER buttons– Press to select desired channels for viewing or recording. To select channels
from 1 to 9, first press "0" button then 1 to 9. (only
on the remote control)
+100 button– When selecting cable channels which
are higher than 99, press this button first, then press
the last two digits. (To select channel 125, first press
"+100" button then press "2" and "5"). (only on the
remote control)
ENTER– (only on the remote control)
12.TAPE SPEED button Press to choose the desired
recording speed : SP/SLP. (only on the remote control)
13. MENU button– Press to display the menu on the TV
screen. Press to exit the menu on the TV screen.
(only on the remote control)
14.DISPLAY button– Press to display the current time,
channel number, real time tape counter, and other
information on the TV screen. (only on the remote
control)
Each time you press this button, TV screen will
change as shown. The status display (STOP, PLAY
etc.) and the tape speed display (SP, LP (playback
only), or SLP) will disappear after 5 seconds.
<OFF mode>
<COUNT mode><CLOCK mode>
Press
once
STOP
SP 0:12:34
Press once
Press
once
STOP
SP
5:40PM
CH 02
15.COUNTER RESET button– Press to reset counter
to 0:00:00. (only on the remote control)
EXIT button– Press to exit the menu on the TV
screen. (only on the remote control)
16.COUNTER MEMORY button– Press to set counter
memory on and off. (only on the remote control)
17.SEARCH MODE button– Press to perform a Time
Search or an Index Search. (only on the remote control)
18. PAUSE button– Press to temporarily stop the tape
during recording or to view a still picture during
playback. (only on the remote control)
Frame Advance function– Press to advance the
picture by one frame at a time during the still mode.
(only on the remote control)
19. SLOW button– Press to start slow motion playback.
(only on the remote control)
20.MUTE button– Press to mute the TV’s sound. Press
it again to resume the sound. (only on the remote
control)
21.VOL(ume) buttons– Press to adjust the desired
TV’s volume level by using either ▲ or ▼ button.
(only on the remote control)
22.VCR/TV button– Press to select TV or VCR mode.
(only on the remote control)
VCR position: to view playback, to monitor video
recordings or watch TV using the VCR tuner.
TV position: to watch TV or to view one program
while recording another.
23.MODE SELECT buttons
(only on the remote control)
CATV button
TV button
VCR button
24.VCR Plus+ button– Press to program the automat-
ic timer recording using the VCR Plus+ system.
(only on the remote control)
25.Power cord– Connect to a standard AC outlet
(120V/60Hz).
26.AUDIO OUT jacks– Connect to the audio input
jacks of your audio equipment or another VCR.
27.AUDIO IN jacks– Connect to the audio output jacks
of your audio equipment or another VCR.
28.ANT. IN terminal– Connect to an antenna, Cable
system or Satellite system.
29.VIDEO OUT jack– Connect to the video input jack
of your video camera or another VCR.
30.VIDEO IN jack– Connect to the video output jack of
your video camera or another VCR.
31.CH3/CH4 selector switch– Use to select a video
output channel (3 or 4) for VCR playback.
32.ANT. OUT terminal– Connects to the antenna input
terminal on your TV.
1-5-2
Page 12
CABINET DISASSEMBLY INSTRUCTIONS
1. Disassembly Flowchart
This flowchart indicates the disassembly steps to gain
access to item(s) to be serviced. When reassembling,
follow the steps in reverse order. Bend, route, and dress
the cables as they were originally.
[1] Top Case
[2] Front Assembly
[3] Deck Assembly
[4] Cylinder Shield
[5] REC Arm Assembly
[6] Main CBA
[7] Function CBA
Disassembly Method
REMOVAL
ID/
LOC.
No.
[1]Top Case13(S-1)-
[2]
[3]
[4]
[5]
[6]Main CBA4*2(L-4)-
[7]
↓
➀
PART
Front
Assembly
Deck
Assembly
Cylinder
Shield
REC Arm
Assembly
Function
CBA
↓
➁
REMOVE/
Fig.
*UNHOOK/UNLOCK/
No.
RELEASE/UNPLUG/
DESOLDER
2*3(L-1), *4(L-2)
36(S-2), Spacer,
*(CN251, CN501,
CN502, CN503,
CN504)
32(S-3)
3----------
4*(L-3), Desolder
↓
➂
↓
➃
Note
-
1, 2
-
-
3
↓
➄
Reference Notes
CAUTION: Locking Tabs (L-1) and (L-2) are fragile. Be
careful not to break them.
1. Remove six Screws (S-2) and the Spacer. Then
slowly lift the Deck Assembly up. Lifting Deck Assembly disconnects five Connectors (CN251,
CN501, CN502, CN503, CN504). (Fig. 3)
2. Before installing the Deck Assembly, be sure to
place the pin of LD-SW on Main CBA as shown in
Fig. 5. Then, install the Deck Assembly while aligning the hole of Cam Gear with the pin of LD-SW, the
shaft of Cam Gear with the hole of LD-SW as shown
in Fig. 5.
3. After removing the Main CBA, desolder from bottom
of the Main CBA as shown in Fig. 4 to remove the
Function CBA.
(S-1)
[1]Top Case
1 : Identification (location) No. of parts in the figures
2 : Name of the part
3 : Figure Number for reference
4 : Identification of parts to be removed, unhooked, un-
locked, released, unplugged, unclamped, or
desoldered.
P=Spring, L=Locking Tab, S=Screw,
CN=Connector
*=Unhook, Unlock, Release, Unplug, or Desolder
e.g. 2(S-2) = two Screws (S-2),
2(L-2) = two Locking Tabs (L-2)
5 :Refer to "Reference Notes."
Fig. 1
1-6-1
Page 13
(L-2)
(L-2)
(S-2)
(L-1)
(S-3)
Spacer
CN501
[2]Front Assembly
Fig. 2
[4]Cylinder Shield
(S-3)
(S-2)
[3]Deck Assembly
CN504
CN502
Desolder from
bottom
(L-4)
[6]Main C.B.A.
[6]Main C.B.A.
[7]Function C.B.A.
(L-4)
(L-3)
Fig. 4
Pin
SW507
LD-SW
[4]REC Arm
Assembly
CN251
CN503
Fig. 3
1-6-2
[4]Deck Assembly
Shaft
Hole
LD-SW
Cam Gear
Hole
Pin
[6]Main C.B.A.
Fig. 5
Page 14
ELECTRICAL ADJUSTMENT INSTRUCTIONS
General Note: "CBA" is an abbreviation for
"Circuit Board Assembly."
NOTE:
1.Electrical adjustments are required after replacing
circuit components and certain mechanical parts. It
is important to do these adjustments only after all
repairs and replacements have been completed.
Also, do not attempt these adjustments unless the
proper equipment is available.
2.To perform these alignment / confirmation procedures, make sure that the tracking control is set in
the center position: Press either channel "▼" or "▲"
button first, then the "PLAY" button (VCR’s Front
Panel only).
CH1
CH2
Figure 1
EXT. Syncronize Trigger Point
1.0H
6.5H
Switching Pulse
V-Sync
0.5H
Test Equipment Required
1.Oscilloscope: Dual-trace with 10:1 probe, V-Range:
0.001~50V/Div., F-Range: DC~AC-20MHz
2.Alignment Tape (MH-1)
Head Switching Position Adjustment
Purpose:
To determine the Head Switching point during playback.
Symptom of Misadjustment:
May cause Head Switching noise or vertical jitter in
the picture.
Test PointAdj. PointModeInput
TP751(V-OUT)
TP302(RF-SW)
TP511(GND)
Tape
MH-1Oscilloscope
Connections of Measurement Equipment
VR501
(Switching Point)
(MAIN CBA)
Measurement
Equipment
PLAY
(SP)
6.5H±1H
(412.7µs±60µs)
----
Spec.
Reference Notes:
Play back the Alignment tape and adjust VR501 so that
the V-sync front edge of the CH1 video output waveform
is at the 6.5H(412.7µs) delayed position from the rising
edge of the CH2 head switching pulse waveform.
IC451 (MTS/ SAP/ Hi-Fi AUDIO PROCESS/ Hi-Fi HEAD AMP)
NOISE
DET
57
SIF
DEMOD
SAP
FILTER
STEREO
FILTER
PILOT
DET
SAP
DEMOD
PILOT
CANCEL
L-R
DEMOD
MAIN CBA
ST/SAP
SW
DC
dBX
DEC
MATRIX
SERIAL
DATA
DECODER
RIPPLE
FILTER
REC-AUDIO SIGNALPB-AUDIO SIGNALMode : SP/REC
37
38
39
54
P-ON+9V
Hi-Fi-CS
Hi-Fi-DATA
Hi-Fi-CLK
TO SERVO/ SYSTEM
CONTROL BLOCK
TO
AUDIO BLOCK
A-IN(R)
A-IN(R)-F
N-A-OUT
A-IN(L)
A-IN(L)-F
69
71
STEREO
PLL
R-CH
PNR
R-CH
INSEL
6
7
9
NOR
SW
L-CH
INSEL
4847
1314
P
R
SW
NOISE
LIMDEV
COMP
VCO
HOLD
PULSE
NOISE
DET
LPF
MATRIX
R-CH BPF
OUTPUT
SELECT
COMP
ALC
BO
DET
MUTE
ENV
DET
MODE
OUT
51
23
80
78
77
40
49
26
ST/SAP-MODE
NORMAL-H
4
2
1
N-A-IN
A-OUT (L)
MOD-A
A-OUT (R)
Hi-Fi-H-SW
A-MUTE-H
TO SERVO/SYSTEM
CONTROL BLOCK
TO AUDIO BLOCK
TO SERVO/SYSTEM
CONTROL BLOCK
CYLINDER
ASSEMBLY
LPF
L-CH BPF
AGC
AGC
DET
3130
R
L
24
27
CN251
Hi-Fi-A(R)7
Hi-Fi-COM8
Hi-Fi-A(L)9
Hi-Fi
AUDIO
(R) HEAD
Hi-Fi
AUDIO
(L) HEAD
L-CH
PNR
R
P
LIMDEV
SW
NOISE
VCO
COMP
1-8-71-8-8
Page 19
Power Supply Block Diagram
NOTE :
The voltage for parts in hot circuit is measured using
hot GND as a common terminal.
F
A V
AC001
F001
1A 250V
L001
CHOKE
COIL
D001 - D004
BRIDGE
RECTIFIER
F
A V
CAUTION
FOR CONTINUED PROTECTION AGAINST FIRE HAZARD,
REPLACE ONLY WITH THE SAME TYPE FUSE.
ATTENTION : POUR UNE PROTECTION CONTINUE LES RISQES
D'INCELE N'UTILISER QUE DES FUSIBLE DE MEMO TYPE.
RISK OF FIRE
"This symbol means fast operating fuse."
"Ce symbole reprèsente un fusible à fusion rapide."
Q001
-REPLACE FUSE AS MARKED.
T001
2
4
11
12
13
14
Q052
CAUTION !
Fixed voltage power supply circuit is used in this unit.
If Main Fuse (F001) is blown, check to see that all components in the
power supply circuit are not defective before you connect the AC plug to
the AC power supply. Otherwise it may cause some components in the
power supply circuit to fail.
The following symbols will appear on the indicator panel to indicate the current mode or operation of the VCR.
On-Screen modes will also be momentarily displayed on the TV screen when you press the operation buttons.
Display panel
LED MODEINDICATOR ACTIVE
CASSETTE "IN"
CASSETTE "OUT"
VCR/TV VCR MODE
VCR/TV TV MODE
CLOCK" 88:88 "
POWER ON" PWR. "ON
REC" REC "ON
REC PAUSE" REC "Blinks at 0.8Hz interval
T-REC, OTR" "ON
When reel and capstan mechanism is not
functioning correctly
When tape loading mechanism is not functioning correctly
When cassette loading mechanism is not
functioning correctly
When the drum is not working properly " "
S-INH conditionAll modesBlinks at 0.8Hz interval
" "
" "
" VCR "
" VCR "
" PM "
" "
" 1 "
" "
" 2 "
" "
" 3 "
" 4 "
ON
OFF
ON
OFF
ON
ON/OFF
(T-REC OFF, T-REC incomplete
Blinks at 0.8Hz interval)
Blinks at 0.8Hz interval
Blinks at 0.8Hz interval
Blinks at 0.8Hz interval
Blinks at 0.8Hz interval
It is highly recommended that a variable isolation
transformer which can monitor current be used.
(Alternatively a variable AC source which monitors
current will do). Read directions below before power
is added!
Repair method
CHECK
Connect unit to the isolation transformer and slowly increase the AC supply while monitoring the current, if it
draws too much current (Be ware fuse
is rated for 1.0 amps), then turn off
supply and do repair method #1.
NO
Check whether the primary rectifying
DC of the Switching power supply has
an output. (Reading should be about
168V.)
YES
With the primary DC working check
the secondary 5V.
YES
Are the 40V, 12V, -30V, 5V, 15V and
filaments lines higher than normal?
NO
Although the secondary 5V is working,
are any of the other voltages higher
than normal (40V, 12V, -30V, 15V and
filament voltages)?
NO
There is no problem on the SW power
supply.
YES
NO
NO
YES
YES
#1
#2
#3
#4
#5
Repair method #1
(Power must be off)
Short circuit in the secondary side. check diode D013
and {(FIP display model only: D012, D014, D015, D016
and D017) or (LED display model only: D014, D015 and
D016)}, switching FET (Q001), control transistor
(Q002), diode (D006), and resistor (R014) replace as
necessary.
Disconnect 40V diode (D013), 15V diode (D014), 12V
diode (D015),
5V diode (D016) and {FIP display model only: -30V
diode (D012) and filament voltage diode (D017)}Check
the load continuity of 40V line, 15V line, 12V line, 5V
line, -30V line and filament voltage line through a tester
(resistance range).
If the tester indicates a lower resistance value around 0
ohm, the line is short-circuited.
Before repairing the switching power supply, find out the
short-circuited area of such line and repair it.
If the tester does not indicate any low resistance value
(around 0 ohm), no load is short-circuited and there is
no problem.
2] Check for any defective parts while the secondary
rectifying diodes are disconnected (D013, D014, D015,
D016 and {FIP display model only: D012 and D017)}
perform a diode check in both forward and reverse
directions through a tester.
3] Remove the following components and check for
defects: snubber diode (D051), switching FET (Q001),
source resistor (R014), control transistor (Q002).
Repair method #2
Check the fuse 1.0A (F001), primary rectifying diodes
(D001-D004) as possible problems. Remove the above
mentioned parts and check them. The circuit which turns
on switching FET (Q001) may be regarded as a possible
cause, even if the load at the secondary side is shorted,
it can’t be detected because switching FET (Q001) isn’t
operating. Perform check according to the step 1 and 2
of repair method #1 and check the following parts:
(Remove the part from PCB)
Switching FET (Q001), source resistor (R014), gate
resistor (R008) and start resistor (R004 and R005).
Repair method #3
A circuit to turn on switching FET (Q001) may not work
and this may be regarded as a cause of trouble. Even
if the load at the secondary side is short-circuited, it
cannot be detected because switching FET (Q001)
does not turn on. Therefore, perform check according
to the steps 1] and 2] of the repair method #1 and
execute the under-mentioned parts breakage check.
(Remove the part from PCB.)
switching FET (Q001), source resistor (R014), control
transistor (Q002), gate resistor (R008) and start resistor
(R004 and R005).
Repair method #4
The feedback circuit which is monitored by the output of
voltage may not work and this may be regarded as a
possible cause, remove control transistor Q002 and
check for defects. More over, a photo coupler (IC001)
and transistor (Q031) may be defective, replace any
defective parts with factory originals.
Repair method #5
If the output voltage of the secondary side is slightly
high, the line load may be in the "OPEN" state and this
may be regarded as a cause of trouble. If there is no
output voltage on the secondary side, the rectifying
diodes (D013), (D014), (D015) and {FIP display model
only only: (D012) and (D017)} may be defective.
1-8-11
1-8-12
Page 21
SCHEMATIC DIAGRAMS / CBA’S AND TEST POINTS
Standard Notes
Warning
Many electrical and mechanical parts in this chassis
have special characteristics. These characteristics
often pass unnoticed and the protection afforded by
them cannot necessarily be obtained by using replacement components rated for higher voltage, wattage, etc.
Replacement parts that have these special safety characteristics are identified in this manual and its supplements; electrical components having such features are
identified by the mark " #" in the schematic diagram
and the parts list. Before replacing any of these components, read the parts list in this manual carefully. The
use of substitute replacement parts that do not have the
same safety characteristics as specified in the parts list
may create shock, fire, or other hazards.
Capacitor Temperature Markings
Mark
Capacity
change rate
(B)±10%20°C-25~+85°C
(F)+30 -80%20°C-25~+85°C
(SR)±15%20°C-25~+85°C
(Z)+30 -80%20°C-10~+70°C
Standard
temperature
Temperature
range
Note:
1.Do not use the part number shown on these drawings for ordering. The correct part number is shown
in the parts list, and may be slightly different or
amended since these drawings were prepared.
2.All voltages are DC voltages unless otherwise specified.
Values in schematic diagrams
The values, dielectric strength ( power capacitance )
and tolerances of the resistors ( excluding variable
resistors ) and capacitors are indicated in the schematic
diagrams using abbreviations.
[ Resistors ]
ItemIndication
Value
Power
capacitance
No indication...........................Ω
K............................................kΩ
M..........................................MΩ
No indication............1/4W,1/6W
All capacitances other than the
above are indicated in schematic
diagrams.
Capacitors and transistors are represented by the following symbols.
CBA Symbols
(Top View) (Bottom View)
(Bottom View)
E C B
(Top View)
E C B
(Top View)
E C B
Schematic Diagram Symbols
+
Electrolytic Capacitor
Transistor or Digital Transistor
(Top View)
NPN
Transistor
NPN Digital
Transistor
Digital Transistor
E C B
(Top View)
E C B
PNP
Transistor
PNP Digital
Transistor
[ Capacitors ]
ItemIndication
Value
No indication...........................µF
P..............................................pF
No indication...........................50V
Dielectric
strength
All dielectric strengths other than
50V are indicated in schematic
diagrams.
LIST OF CAUTION, NOTES, AND SYMBOLS USED IN THE SCHEMATIC DIAGRAMS ON THE FOLLOWING
PAGES:
1. CAUTION:
FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE ONLY WITH THE SAME
F
A V
TYPE FUSE.
ATTENTION: POUR UNE PROTECTION CONTINUE LES RISQES D’INCELE N’UTILISER QUE
DES FUSIBLE DE MEMO TYPE.
RISK OF FIRE-REPLACE FUSE AS MARKED.
This symbol means fast operating fuse.
2. CAUTION:
Ce symbole represente un fusible a fusion rapide.
Fixed Voltage (or Auto voltage selectable) power supply circuit is used in this unit.
If Main Fuse (F001) is blown, first check to see that all components in the power supply circuit are not defective
before you connect the AC plug to the AC power supply. Otherwise it may cause some components in the power
supply circuit to fail.
3. Note:
(1)Do not use the part number shown on the drawings for ordering. The correct part number is shown in the parts
list, and may be slightly different or amended since the drawings were prepared.
(2)To maintain original function and reliability of repaired units, use only original replacement parts which are listed
with their part numbers in the parts list section of the service manual.
4. Wire Connectors
(1)Prefix symbol "CN" means "connector" (can disconnect and reconnect).
(2)Prefix symbol "CL" means "wire-solder holes of the PCB" (wire is soldered directly).
5. Note: Mark "•" is a leadless (chip) component.
6. Mode: SP
7. Voltage indications for PLAY mode on the schematics are as shown below:
PLAY mode
5.0
231
5.0
Indicates that the voltage
is not consistent here.
8. How to read converged lines
1-D3
Distinction Area
Line Number
(1 to 3 digits)
Examples:
1. "1-D3" means that line number "1" goes to area "D3".
2. "1-B1" means that line number "1" goes to area "B1".
3
AREA D3
2
1
1-D3
ABCD
Unit: Volts
1-B1
AREA B1
9. Test Point Information
: Indicates a test point with a jumper wire across a hole in the PCB.
: Used to indicate a test point with a component lead on foil side.
: Used to indicate a test point with no test pin.
: Used to indicate a test point with a test pin.
1-9-2
Page 23
Main 1/4 Schematic Diagram
PWR.
VCRPM
REC
1-9-31-9-41-9-5
Page 24
Main 2/4 Schematic Diagram
1-9-61-9-71-9-8
Page 25
Main 3/4 Schematic Diagram
CAUTION !
Fixed voltage power supply circuit is used in this unit.
If Main Fuse (F001) is blown, check to see that all components in the power supply
circuit are not defective before you connect the AC plug to the AC power supply.
Otherwise it may cause some components in the power supply circuit to fail.
F
A V
CAUTION
FOR CONTINUED PROTECTION AGAINST FIRE HAZARD,
REPLACE ONLY WITH THE SAME TYPE FUSE.
ATTENTION : POUR UNE PROTECTION CONTINUE LES RISQES
D'INCELE N'UTILISER QUE DES FUSIBLE DE MEMO TYPE.
RISK OF FIRE-REPLACE FUSE AS MARKED.
"This symbol means fast operating fuse."
"Ce symbole reprèsente un fusible à fusion rapide."
NOTE :
The voltage for parts in hot circuit is measured using
hot GND as a common terminal.
1-9-91-9-10
Page 26
Main 4/4 Schematic Diagram
1-9-11
1-9-12
Page 27
Function Schematic Diagram
1-9-13
1-9-14
Page 28
Function CBA Top View
Function CBA Bottom View
1-9-151-9-16
Page 29
Main CBA Top View
CAUTION !
Fixed voltage power supply circuit is used in this unit.
If Main Fuse (F001) is blown, check to see that all components in the power supply circuit
are not defective before you connect the AC plug to the AC power supply.
Otherwise it may cause some components in the power supply circuit to fail.
TP752
A-OUT
TP751
V-OUT
WF1
F
A V
CAUTION
FOR CONTINUED PROTECTION AGAINST FIRE HAZARD,
REPLACE ONLY WITH THE SAME TYPE FUSE.
ATTENTION : POUR UNE PROTECTION CONTINUE LES RISQES
D'INCELE N'UTILISER QUE DES FUSIBLE DE MEMO TYPE.
RISK OF FIRE-REPLACE FUSE AS MARKED.
"This symbol means fast operating fuse."
"Ce symbole reprèsente un fusible à fusion rapide."
BECAUSE A HOT CHASSIS GROUND IS PRESENT IN THE POWER
SUPPLY CIRCUIT , AN ISOLATION TRANSFORMER MUST BE USED.
ALSO , IN ORDER TO HAVE THE ABILITY TO INCREASE THE INPUT
SLOWLY , WHEN TROUBLESHOOTING THIS TYPE POWER SUPPLY
CIRCUIT , A VARIABLE ISOLATION TRANSFORMER IS REQUIRED.
NOTE :
The voltage for parts in hot circuit is measured using
hot GND as a common terminal.
TP301
C-PB
WF5
VR501
SW-P
TP303
CTL
TP302
RF-SW
WF2
TP510
LD-SW
TP502
S-INH
1-9-17
1-9-18
1-9-19
Page 30
Main CBA Bottom View
CAUTION !
Fixed voltage power supply circuit is used in this unit.
If Main Fuse (F001) is blown, check to see that all components in the power supply circuit
are not defective before you connect the AC plug to the AC power supply.
Otherwise it may cause some components in the power supply circuit to fail.
F
A V
CAUTION
FOR CONTINUED PROTECTION AGAINST FIRE HAZARD,
REPLACE ONLY WITH THE SAME TYPE FUSE.
ATTENTION : POUR UNE PROTECTION CONTINUE LES RISQES
D'INCELE N'UTILISER QUE DES FUSIBLE DE MEMO TYPE.
RISK OF FIRE-REPLACE FUSE AS MARKED.
"This symbol means fast operating fuse."
"Ce symbole reprèsente un fusible à fusion rapide."
BECAUSE A HOT CHASSIS GROUND IS PRESENT IN THE POWER
SUPPLY CIRCUIT , AN ISOLATION TRANSFORMER MUST BE USED.
ALSO , IN ORDER TO HAVE THE ABILITY TO INCREASE THE INPUT
SLOWLY , WHEN TROUBLESHOOTING THIS TYPE POWER SUPPLY
CIRCUIT , A VARIABLE ISOLATION TRANSFORMER IS REQUIRED.
NOTE :
The voltage for parts in hot circuit is measured using
hot GND as a common terminal.
1-9-201-9-211-9-22
Page 31
WIRING DIAGRAM
CYLINDER ASSEMBLY
CN502
D-W1
FRONT
VIDEOINAUDIO
IN (R)
AUDIO
IN (L)
VIDEO
IN
AUDIO
IN (R)
AUDIO
IN (L)
REAR
VIDEO
OUT
AUDIO
OUT (R)
AUDIO
OUT (L)
ANT-INANT-OUT
AC CORD
MAIN CBA
CN501CN504CN251CN503
CN507
2
1
GND
KEY 1
2
3
CN651
3
KEY 2
1
PG-IN5
D-U3
D-COM
D-V2
4
V-COM
V(R)-1
1
2
V(L)-1
V(L)-2
3
4
V-COM5
V(R)-26
Hi-Fi-A(R)7
Hi-Fi-COM
Hi-Fi-A(L)9
8
LD-M(+)1
LD-M(-)
2
AE-H/FE-H5
A-COM6
A-PB/REC7
CTL(+)8
CTL(-)
GND3
AE-H
4
FE-H1
FE-H GND2
9
1 C-F/R
C-FG
AL+15.5V/+12V
P-ON+5V
2
C-POW-SW5
3
4
FG-GND
C-CONT
6
7
CM-GND8
DRUM
MOTOR
PG
SENSOR
VIDEO
(R)1
HEAD
VIDEO
(L)1
HEAD
VIDEO
(L)2
HEAD
VIDEO
(R)2
HEAD
Hi-Fi AUDIO
(R) HEAD
Hi-Fi AUDIO
(L) HEAD
M
LOADING MOTOR ASSEMBLY
LOADING
MOTOR
M
AC HEAD ASSEMBLY
CN287
AUDIO
ERASE HEAD
AUDIO HEAD
CONTROL HEAD
AE-H
AE-H/FE-H
A-COM
A-PB/REC
CTL(+)
CTL(-)
CAPSTAN MOTOR
C-F/R
P-ON+5V
AL+15.5V/+12V
C-FG
C-POW-SW
C-CONT
FG-GND
CM-GND
1
2
3
4
5
6
FE HEAD
FULL
ERASE HEAD
FUNCTION CBA
DECK ASSEMBLY
1-10-11-10-2
Page 32
SYSTEM CONTROL TIMING CHARTS
Mode SW : LD-SW
LD-SW Position detection
A/D Input voltage Limit
(Calculated voltage)
3.76V~4.50V
(4.12V)
4.51V~5.00V
(5.00V)
0.00V~0.25V
(0.00V)
1.06V~1.50V
(1.21V)
0.66V~1.05V
(0.91V)
1.99V~2.60V
(2.17V)
1.51V~1.98V
(1.80V)
3.20V~3.75V
(3.40V)
0.26V~0.65V
(0.44V)
4.51V~5.00V
(5.00V)
2.61V~3.19V
(2.97V)
Symbol
EJ
CL
SB
TL
FB
SF
AU
AL
SS
GC
RS
13 RF-SW
F-AD
(Internal Signal)
5 C-DRIVE
37 PB CTL
The first rise of RF-SW after a rise in F-AD signal
Standard Maintenance....................................................................................................................................... 2-1-1
Fixture and Tape for Adjustment ........................................................................................................................ 2-2-1
Disassembly / Assembly Procedures of Deck Mechanism ................................................................................ 2-4-1
Alignment Procedures of Mechanism ................................................................................................................ 2-4-9
Page 40
STANDARD MAINTENANCE
Service Schedule of Components
h: Hours ❍: Check ●: Change
DeckPeriodic Service Schedule
Ref. No.Part Name1,000 h2,000 h3,000 h4,000 h
B2Cylinder Assembly❍●❍●
B3Loading Motor Assembly●
B8Pulley Assembly●●
B27Tension Lever Sub Assembly●●
B31AC Head Assembly●
B573, B574 Reel (S), Reel (T)●
B37Capstan Motor ●●
B52Cap Belt●●
*B73FE Head●
B133Idler Assembly●●
B410Pinch Arm (A) Assembly●●
B414M Brake S Assembly●●
B416M Brake T Assembly●●
B525LDG Belt ●●
Notes:
1. Clean all parts for the tape transport (Upper Drum with Video Head / Pinch Roller / Audio Control Head / Full
Erase Head) using 90% Isopropyl Alcohol.
2. After cleaning the parts, do all DECK ADJUSTMENTS.
3. For the reference numbers listed above, refer to Deck Exploded Views.
* B73 ------ VCR Model only
2-1-1
Page 41
Cleaning
Cleaning of Video Head
Clean the head with a head cleaning stick or chamois
cloth.
Procedure
1.Remove the top cabinet.
2. Put on a glove (thin type) to avoid touching the upper
and lower drum with your bare hand.
3.Put a few drops of 90% Isopropyl alcohol on the
head cleaning stick or on the chamois cloth and, by
slightly pressing it against the head tip, turn the
upper drum to the right and to the left.
Notes:
1.The video head surface is made of very hard material, but since it is very thin, avoid cleaning it vertically.
2.Wait for the cleaned part to dry thoroughly before
operating the unit.
3.Do not reuse a stained head cleaning stick or a
stained chamois cloth.
Cleaning of Audio Control Head
Clean the head with a cotton swab.
Procedure
1.Remove the top cabinet.
2.Dip the cotton swab in 90% isopropyl alcohol and
clean the audio control head. Be careful not to
damage the upper drum and other tape running
parts.
Notes:
1.Avoid cleaning the audio control head vertically.
2.Wait for the cleaned part to dry thoroughly before
operating the unit or damage may occur.
A/C Head
Upper
Cylinder
Do Not !
Video Head
Cleaning Stick
2-1-2
Page 42
FIXTURE AND TAPE FOR ADJUSTMENT
1. Alignment Tape
No. 7099046 (MH-1)
2. Special Driver
No. 7099028
How To Use The Fixtures And Tape
Item No.NamePart No.How to used
1Alignment Tape 7099046
2Special Driver 7099028
● Head Switching Point
● Tape Interchangeability Alignment
● Guide Roller
2-2-1
Page 43
MECHANICAL ALIGNMENT PROCEDURES
Explanation of alignment for the tape to correctly run
starts on the next page. Refer to the information below
on this page if a tape gets stuck, for example, in the
mechanism due to some electrical trouble of the unit.
Service Information
A. Method for Manual Tape Loading/Unloading
To load a cassette tape manually:
1. Disconnect the AC plug.
2. Remove the Top Case and Front Assembly.
3. Insert a cassette tape. Though the tape will not be
automatically loaded, make sure that the cassette
tape is all the way in at the inlet of the Cassette
Holder. To confirm this, lightly push the cassette
tape further in and see if the tape comes back out,
by a spring motion, just as much as you have
pushed in.
4. Turn the LDG Belt in the appropriate direction
shown in Fig. M1 for a minute or two to complete
this task.
To unload a cassette tape manually:
1. Disconnect the AC plug.
2. Remove the Top Case and Front Assembly.
3. Make sure that the Moving guide preparations are
in the Eject Position.
4. Turn the LDG Belt in the appropriate direction
shown in Fig. M1 until the Moving guide preparations come to the Eject Position. Stop turning
when the preparations begin clicking or can not
be moved further. However, the tape will be left
wound around the cylinder.
5. Turn the LDG Belt in the appropriate direction continuously, and the cassette tape will be ejected.
Allow a minute or two to complete this task.
B. Method to place the Cassette Holder in the tape-
loaded position without a cassette tape
1. Disconnect the AC Plug.
2. Remove the Top Case and Front Assembly.
3. Turn the LDG Belt in the appropriate direction
shown in Fig. M1. Release the locking tabs
shown in Fig. M1 and continue turning the LDG
Belt until the Cassette Holder comes to the tapeloaded position. Allow a minute or two to complete this task.
Top View
Moving guide T preparation
(Eject Position)
Moving guide S preparation
(Eject Position)
Push the tape
to load it.
Push the locking tab gently to unlock
when loading without a cassette.
UNLOAD
/EJECT
LOAD
Side View
LDG Belt
Fig. M1
Bottom View
2-3-1
LDG Belt (B)
UNLOAD
/EJECT
Cam Gear
Fig. M2
Page 44
1. Tape Interchangeability Alignment
Note:
To do these alignment procedures, make sure that the
Tracking Control Circuit is set to the center position
every time a tape is loaded or unloaded. (Refer to page
2-3-4, procedure 1-C, step 2.)
Note: Before starting this Mechanical Alignment, do all
Electrical Adjustment procedures.
Flowchart of Alignment for tape traveling
Loading (Use a blank tape.)
Adjust the height of the Guide Rollers
(Supply side and take-up side).
(Use a blank tape.) (pg. 2-3-3)
1-A
Check to see that the tape is not creasing
and that there is no slack on the supply
and take-up side Guide Rollers.
(Use a blank tape.)
Adjust the X Value for maximum envelope.
(pg. 2-3-3) (Use Alignment Tape.)
Adjust the envelope. (pg. 2-3-4)
Check the envelope.
OK
Adjust the Audio Section.
(Azimuth Alignment) (pg. 2-3-4)
Check the audio output.
OK
Check the following:
1. X Value (pg. 2-3-3)
2. Envelope (pg. 2-3-4)
OK
1-A
1-B
1-C
1-C
1-D
1-D
1-B, 1-C
Not good
Not good
Not good
Not good
Do the final tape-traveling test to see that
the tape runs normally in play mode without creasing or slacking.
OK
Completion
Adjust the X value and envelope.
1-B, 1-C
1-A
2-3-2
Page 45
1-A. Preliminary/Final Checking and
Alignment of Tape Path
Purpose:
To make sure that the tape path is well stabilized.
Symptom of Misalignment:
If the tape path is unstable, the tape will be damaged.
Note: Do not use an Alignment Tape for this procedure.
If the unit is not correctly aligned, the tape may be
damaged.
1. Play back a blank cassette tape and check to see
that the tape runs without creasing at Guide Rollers [2] and [3], and at points A and B on the lead
surface. (Refer to Fig M3 and M4.)
2. If creasing is apparent, align the height of the guide
rollers by turning the top of Guide Rollers [2] and
[3] with a Guide Roller Adj. Screwdriver. (Refer to
Fig. M3 and M5.)
Note: Beneath each Guide Roller, there is a
small screw. (Refer to Fig. M5.) This screw works
Guide Roller [2]
Guide Roller [3]
to apply adequate torque to the shaft of each
Guide Roller so that the Guide Roller turns properly. Even when adjusting the height of the Guide
Roller(s), do not touch these two small screws.
3. Check to see that the tape runs without creasing at
Take-up Guide Post [4] or without snaking between Guide Roller [3] and AC Head.
(Fig. M3 and M5)
4. If creasing or snaking is apparent, adjust the Tilt
Adj. Screw of the AC Head. (Fig. M6)
Azimuth Adj. Screw
AC Head
X-Value Adj.
Screwdriver
Tilt Adj. Screw
Fig. M6
A
Take-up Guide Post [4]
Lead Surface of Cylinder
Correct
Guide Roller
Tape
Small Screw
Take-up Guide
Tape
Post
AC Head
1-B. X Value Alignment
Purpose:
B
Fig. M3
Tape
Fig. M4
Incorrect
To align the Horizontal Position of the Audio/Control/Erase Head.
Symptom of Misalignment:
If the Horizontal Position of the Audio/Control/Erase
Head is not properly aligned, maximum envelope cannot be obtained at the Neutral position of the Tracking
Control Circuit.
1. Connect the oscilloscope to TP301 (C-PB) and
TP303 (CTL) on the Main CBA. Use TP302 (RFSW) as a trigger.
2. Play back the Gray Scale of the Alignment Tape
(MH-1) and confirm that the PB FM signal is present.
3. Set the Tracking Control Circuit to the center position by pressing the CH UP button then the PLAY
button on the VCR. (Refer to note on bottom of
page 2-3-4.)
4. Use the X-Value Adj. Screwdriver so that the PB FM
signal at TP301 (C-PB) is maximum. (Fig. M6)
5. Press CH UP button on the VCR until the CTL waveform has shifted by approx. +2ms. Make sure
that the envelope is simply attenuated (shrinks in
height) during this process so that you will know
the envelope has been at its peak.
Fig. M5
2-3-3
Page 46
6. Press CH DOWN button on the VCR until the CTL
waveform has shifted from its original position (not
the position achieved in step 5, but the position of
CTL waveform in step 4) by approximately
-2ms. Make sure that the envelope is simply attenuated (shrinks in height) once CTL waveform
passes its original position and is further brought
in the minus direction.
7. Set the Tracking Control Circuit to the center position by pressing the CH UP button and then the
PLAY button on the VCR.
1-C. Checking/Adjustment of Envelope
Waveform
Purpose:
To achieve a satisfactory picture and precise tracking.
Symptom of Misalignment:
If the envelope output is poor, noise will appear in the
picture. The tracking will then lose precision and the
playback picture will be distorted by any slight variation
of the Tracking Control Circuit.
1. Connect the oscilloscope to TP301 (C-PB) on the
Main CBA. Use TP302 (RF-SW) as a trigger.
2. Play back the Gray Scale on the Alignment Tape
(MH-1). Set the Tracking Control Circuit to the
center position by pressing the CH UP and then
the PLAY button on the VCR. Adjust the height of
Guide Rollers [2] and [3] (Fig. M3, Page 2-3-3)
watching the oscilloscope display so that the envelope becomes as flat as possible. To do this adjustment, turn the top of the Guide Roller with the
Guide Roller Adj. Screwdriver.
3. If the envelope is as shown in Fig. M7, adjust the
height of Guide Roller [2] (Refer to Fig. M3) so
that the waveform looks like the one shown in Fig.
M9.
4. If the envelope is as shown in Fig. M8, adjust the
height of Guide Roller [3] (Refer to Fig. M3) so
that the waveform looks like the one shown in Fig.
M9.
5. When Guide Rollers [2] and [3] (Refer to Fig.M3)
are aligned properly, there is no envelope drop
either at the beginning or end of track as shown in
Fig. M9.
Note: Upon completion of the adjustment of Guide
Rollers [2] and [3] (Refer to Fig. M3), check the X Value
by pushing the CH UP or DOWN buttons alternately, to
check the symmetry of the envelope. Check the number
of pushes to ensure center position. The number of
pushes UP to achieve 1/2 level of envelope should
match the number of pushes DOWN from center. If
required, redo the "X Value Alignment."
1-D. Azimuth Alignment of Audio/Control/
Erase Head
Purpose:
To correct the Azimuth alignment so that the Audio/Control/Erase Head meets tape tracks properly.
Symptom of Misalignment:
If the position of the Audio/Control/Erase Head is not
properly aligned, the Audio S/N Ratio or Frequency
Response will be poor.
1. Connect the oscilloscope to the audio output jack
on the rear side of the deck.
2. Play back the alignment tape (MH-1) and confirm
that the audio signal output level is 8 kHz.
3. Adjust Azimuth Adj. Screw so that the output level
on the AC Voltmeter or the waveform on the oscilloscope is at maximum. (Fig. M6)
Dropping envelope level at the beginning of track.
Fig. M7
Dropping envelope level at the end of track.
Fig. M8
Envelope is adjusted properly. (No envelope drop)
Fig. M9
2-3-4
Page 47
DISASSEMBLY/ASSEMBLY PROCEDURES
OF DECK MECHANISM
Before following the procedures described below, be sure to remove the deck assembly from the cabinet. (Refer to
CABINET DISASSEMBLY INSTRUCTIONS on page 1-6-1.)
All the following procedures, including those for adjustment and replacement of parts, should be done in Eject mode;
see the positions of [48] and [49] in Fig. DM1 on page 2-4-3. When reassembling, follow the steps in reverse order.
[52][51]F Door Opener ARDM18*(P-9)
[53][53]Cleaner Lever AssemblyTDM1,DM6
[54][53]CL PostTDM1,DM6*(L-6)
↓
➀
➁
Tension Lever Sub
Assembly
Moving Guide S
Preparation
Moving Guide T
Preparation
↓
PART
↓
➂
Fig. No.
TDM1, DM16
TDM1, DM17
TDM1, DM17
↓
➃
↓
➄
REMOVALINSTALLATION
REMOVE/*UNHOOK/
UNLOCK/RELEASE/
UNPLUG/DESOLDER
(C-9)
(S-17), Slide Holder S
(S-18), Slide Holder T
➅
ADJUSTMENT
CONDITION
(+) Refer to Alignment
Sec. Pg. 2-4-9
(+) Refer to Alignment
Sec. Pg. 2-4-9
(+) Refer to Alignment
Sec. Pg. 2-4-10
↓
↓
➆
1 : Follow steps in sequence. When reassembling, follow the steps in reverse order.
These numbers are also used as Identification (location) No. of parts in the figures.
2 : Indicates the part to start disassembling with in order to disassemble the part in column (1).
3 : Name of the part
4 : Location of the part: T=Top B=Bottom R=Right L=Left
5 : Figure Number
6 : Identification of parts to be removed, unhooked, unlocked, released, unplugged, unclamped, or desoldered.
e.g., 2(L-2) = two Locking Tabs (L-2).
7 : Adjustment Information for Installation
(+): Refer to Deck Exploded Views for lubrication.
2-4-2
Page 49
Top View
[13]
[14]
[43]
[16][49][48][50]
[7][53][54][8]
[12]
[10]
[15]
[44]
[42]
Bottom View
[25]
[20]
[37][47][36][45] [46]
[35][34]
[9]
[11]
[41]
Fig. DM1
[40]
[39]
[29]
[30]
[24]
[26]
[31]
[32][38][22]
2-4-3
[27]
[28]
[21]
Fig. DM2
Page 50
(S-1)
(L-1)
[1]
[3]
[4]
(S-1)
(L-1)
[5]
(S-2)
[6]
Pin C
Pin D
[2]
Pin A
2
Pull up
Fig. DM3
A
1
Slide
Pin B
Slot A
[7]
Connector
(S-3)
(S-4)
(P-1)
Fig. DM5
Connector
[53]
[54]
(L-6)
Slots
First, while pushing the locking tab as
shown in the right, slide and pull up the right
side on [2] to release Pin A and Pin B from
the slots A.
Then, remove Pin C and Pin D on [2] from
the slots B as shown.
Locking tab
(S-19)
Slot A
View for A
Fig. DM4
(S-5)
Fig. DM6
2-4-4
Page 51
ACH Connector
9B (9P)
(S-7)
FFC Cable
ACH Connector
AN (9P)
[8]
(S-10)
[14]
[13]
(S-9)
(S-11)
[15]
[16]
(L-4)
(S-6)
[12]
(S-8)
(L-2)
LDG
Belt
Fig. DM7
Fig. DM9
[10]
[18]
(P-3)
[11]
[9]
A
Adj.
Screw
(P-2)
(L-7)
After removing the Screw (S-12),
while pressing the Locking Tab
(L-7), remove [17].
[17]
[19]
Pin of [11]
View for A
Pin of [9]
[31]
(C-8)
Grooves of [31]
When reassembling [9]
and [11], confirm that pin of
[9] and pin of [11] are in the
grooves of [31] as shown.
Fig. DM8
(S-12)
Fig. DM10
2-4-5
Page 52
Cap Belt
[20]
[26]
(P-4)
(C-3)
(C-2)
[24]
[25]
(P-4)
[21]
(S-15)
(S-14)
(C-1)
[23]
[22]
Fig. DM11
Pin on
bottom
of [26]
[31]
When installing [26], install
the spring (P-4) to [31] as
shown in the left figure, and
then install [26] while
pressing the spring (P-4) to
the direction of the arrow in
the left figure and confriming
that the position of the
spring (P-4) is placed as
shown in the left figure.
[26]
Top View
Pin on [24]
Pin on [25]
Fig. DM12
[31]
Position of pins on [24] and [25]
Fig. DM13
2-4-6
Page 53
[28]
(C-5)
Refer to the Alignment Section, Page 2-4-9.
(P-5)
[38]
[35]
[30]
[31]
(S-16)
[29]
(C-6)
[33]
[32]
[34]
(C-4)
[27]
[37]
(C-7)
[36]
[43]
[40]
[39]
Fig. DM15
Position of Mode Lever when installed
Pin of [41]
Bottom View
[31]
Top View
Pin of [38]
Align [28] and [31] as shown.
First groove on [31]
First tooth on [51]
[31]
When reassembling [31],
meet the first groove on
[31] to the first tooth on
[51] as shown.
Pin of [42]
[28]
[42]
(P-7)
turn
[44]
(L-5)
turn
(C-9)
[47]
(C-10)
[45]
[46]
[41]
turn
Fig. DM16
(P-6)
Fig. DM14
2-4-7
Page 54
[48]
Slide Holder S
[49]
(L-3)
[50]
(S-17)
(P-9)
[52]
Slide Holder T
(S-18)
Fig. DM17
[51]
Slide
Fig. DM18
2-4-8
Page 55
ALIGNMENT PROCEDURES OF MECHANISM
The following procedures describe how to align the
individual gears and levers that make up the tape loading/unloading mechanism. Since information about the
state of the mechanism is provided to the System Control Circuit only through the Mode Switch, it is essential
that the correct relationship between individual gears
and levers be maintained.
All alignments are to be performed with the mechanism in Eject mode, in the sequence given. Each
procedure assumes that all previous procedures have
been completed.
IMPORTANT:
If any one of these alignments is not performed
properly, even if off by only one tooth, the unit will
unload or stop and it may result in damage to the
mechanical or electrical parts.
Alignment points in Eject Position
Top View
Alignment [a]
Alignment 3
Alignment 1
Loading Arm, S and T Assembly
Install Loading Arm S and T Assembly so that their
triangle marks point to each other as shown in
Fig. AL2.
Alignment 2
Mode Gear
Keeping the two triangles pointing at each other, in-
stall the Loading Arm T Assembly so that the last
tooth of the gear meets the most inside teeth of
the Mode Gear. See Fig. AL2.
Alignment 1
Triangle Marks
Loading Arm
T Assembly
Loading Arm
S Assembly
Last Tooth
Alignment 2
Most inside teeth
of Mode Gear
Mode Gear
Bottom View
Alignment [a] can be done independently of any
other alignment.
Alignment 1
Alignment 2
Fig. AL1
Fig. AL2
Alignment [a]
Tape Guide Assembly
Measurement of the screw must be as specified in
Fig. AL3.
Tape Guide
Assembly
Screw
3.25 – 0.1 mm
0.128 – 0.004 inch
This alignment can be
done independently of
any other alignment.
2-4-9
Fig. AL3
Page 56
Alignment 3
Cam Gear (A), Rack Assembly
Install the Rack Assembly so that the first tooth on
Mechanical Parts List........................................................................................................................................... 3-2-1
Electrical Parts List .............................................................................................................................................. 3-3-1
Page 58
Front Panel
EXPLODED VIEWS
A1X
3-1-1
Page 59
Cabinet
A2
2L011
2L011
See Electrical Parts List
for parts with this mark.
Some Ref. Numbers are
not in sequence.
2L023
2B5
2L023
2L011
2B43
2B44
2B3
2B8
2B46
A5
2B34
2B24
MAIN CBA
2L021
2L022
2B45
2B3
2L021
2L021
2L021
2L021
FUNCTION CBA
3-1-2
AC001
Page 60
Deck Mechanism View 1
B2
B402
B401
MarkDescription
Floil G-374G
(Blue grease)
B9
B523
B11
L1463
B12
L1191
B73
B576
L1482
B10
L1482
L1053
B577
B74
L1051
B411
B567
L1471
B410
L1450
B494
B426
B560
B121
B126
B35
B122
L1460
B552
B550
Chassis Assembly
Top View (Grease Point)
B501
L1466
B510
B571
Some Ref. Numbers are not in sequence.
B492
B37
B8
Chassis Assembly
Bottom View (Grease Point)
3-1-3
Page 61
Deck Mechanism View 2
B27
B508
B573
B414
B499
B487
B556
B564
B574
B518
B521
B520
MarkDescription
Floil G-374G
L1406
B148
B522
(Blue grease)
B3
B524 (Motor
PCB Ass’y)
B558
B512
B566
L1469
B417
B568
B578
B579
B582
B580
B133
B581
B559
B551
B583
B584
B572
B507
B569
B565
B86
B488
B416
B505
B491
B570
B502
B513
B31
B404
L1151
B557
B403
B525
Bottom Side
(Grease point)
B516
B52
Some Ref. Numbers are not in sequence.
Bottom Side (Grease point)
3-1-4
Page 62
Deck Mechanism View 3
L1321
B347
L1321
MarkDescription
Floil G-374G
B472
(Blue grease)
B562
B355
L1341
B482
B563
L1341
B319
L1461
B354
B483
B425
B300
B313
L1483
B529
B360
B359
B361
Some Ref. Numbers are not in sequence.
B555
B561
B303
B514
3-1-5
Page 63
MECHANICAL PARTS LIST
SYMBOL-NO P-NO DESCRIPTION
MECHANISM SECTION
2B3TJ13885HOLDER, SENSOR
2B5TJ15107SHIELD, CYLINDER
2B8TJ15122BUSH, LED
2B24TJ15123SHIELD, BOTTOM
2B34TJ15124SHIELD, HEAD
2B43TJ15108ARM, REC
2B44TJ15109SPRING, ARM
2B45TJ15111SPACER