Hitachi SJ-DG User Manual

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NB617X
HITACHI INVERTER
SJ300/L300P SERIES
SJ-DG (DIGITAL INPUT OPTION)
INSTRUCTION MANUAL
Thank you for purchase of “HITACHI INVERTER”. This manual explains about treatment of “SJ-DG (digital input option)”. By reading this manual and an instruction manual of inverter use practically for installation, maintenance, and inspection. After reading this manual, keep it handy for future reference
Make sure to reach this manual to the end user.
Chapter1 Introduction 1 Chapter2 Installation method of printed board 2 Chapter3 Wiring Connecting 4 Chapter4 Setting 6 Chapter5 Function 7
After reading this manual, keep it handy for future reference
Page 2
Request
Thank you for purchase of “HITACHI INVERTER”. This manual explains about handling of “SJ-DG (digital
input option)”.
This instruction manual explains about treatment and maintenance of “SJ-DG”. Before using the product, carefully read this manual with the instruction manual of inverter, and keeps it handy for quick reference of operator and maintenance inspector. Before installing, operating, maintenance and inspection read this manual carefully and follow the instructions exactly.
Always keep various kinds of specification mentioned in this manual and use exactly. And make sure to prevent trouble by correct inspection and maintenance. Make sure to reach this manual to the end user.
About treatment of this manual
Please consent that mentioned items of this manual may be change without permission. Keep this manual carefully not to lose because it cannot be reissued. All right reserved. Contents in this manual is written to make assurance doubly sure but, but please contact if you have some
doubts about spelling mistakes, omitted word etc.
Please agree that there is no responsibility for effects resulted, in spite of contents above mentioned.
Revision History Table
No.
1. Initial release 1999/12 NB617X
Except this table, revised only spelling mistakes omitted words, and error writings without notice.
Revision contents The date of issue Manual No
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SAFETY PRECAUTIONS
SAFETY PRECAUTIONS
Carefully read this manual and all of the warning labels attached to the inverter before installing, operating, maintaining, or inspecting it. Safety precautions are classified into “Warning” and “Caution” in this manual.
WARNING
!
CAUTION
!
The situation described in WARNING may, if not avoided, lead to serious results. Important safety measures are described in CAUTION (as well as WARNING) so be sure observe them.
Notes are described in this manual in “Note”, Precaution. Carefully read the contents and follow them exactly.
In all the illustrations in this manual, covers and safety devices are occasionally removed to describe the details. When the product is operated, make sure that the covers and safety devices are placed as they were specified originally and operate it according to the instruction manual.
: Indicates a potentially hazardous situation which, if not avoided, can result in serious injury or death.
: Indicates a potentially hazardous situation which, if not avoided, can result in minor to moderate injury, or serous damage to the product.
CAUTION
!
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SAFETY PRECAUTIONS
!
WARNING
Wiring:
Wiring work shall be carried out by electrical experts
Otherwise, there is a danger of electric shock, fire and/or damage of product.
Implement wiring after checking that the power supply is off.
Otherwise, there is a danger of electric shock and/or fire.
Operating:
Be sure not to touch the surface or the terminal of option board while energizing.
Otherwise, there is a danger of electric shock and/or fire.
Be sure not to remove the digital input option printed board while operating.
Otherwise, there is a danger of electric shock and/or fire.
Maintenance, Inspection and Part Replacement:
Wait at least 10 minutes after turning off the input power supply before performing maintenance and inspection. (Confirm the charge lamp on the inverter is off, checks direct current voltage between P-N terminals and confirm it is less than 45V.)
Otherwise, there is a danger of electric shock.
Make sure that only qualified persons will perform maintenance, inspection, and part replacement
(Before starting the work, remove metallic objects from your person (wristwatch, bracelet, etc.). Be sure to use tools protected with insulation)
Otherwise, there is a danger of electric shock, and/or injury.
Note:
Never modify the unit.
Otherwise, there is a danger of electric shock and/or injury.
CAUTION
!
Installation:
Be sure not to let the foreign matter enter such as wire clippings, spatter from welding, metal shaving, dust, etc.
Otherwise, there is a danger of fire.
Be sure to fix inverter to option printed board with an attached fixed screw.
Otherwise, there is a danger of connecting error.
Be sure to fasten the screws connecting signal wire in side of option printed board. Check for any loosening of screw.
Otherwise, there is a danger of connecting error.
Wiring:
Be sure to fasten the screws not to loose.
Otherwise, there is a danger of connecting error.
Operation:
Check rotary direction, abnormal motor noise and vibrations during operating.
Otherwise, there is a danger of injury to personnel and/or machine breakage.
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SAFETY PRECAUTIONS
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Page 7
CHAPTER 1 INTRODUCTION
1.1 INSPECTION UPON UNPACKING
Make sure to treat the product carefully not to give shock and vibration while unpacking. Check that the product
is the one you ordered, and that there is no damage during transportation.
(Contents of packing)
(1) SJ-DG(digital input option printed board) : 1 (2) Instruction manual : 1 (3) Screws fixed printed board(M3 times 8mm) : 2
If you discover any problms, contact your sales agent immediately.
1.2 INQUIRY OF THE PRODUCT AND WARRANTY FOR THE PRODUCT
1.2.1 REQUIRE WHILE INQUIRING
If inquiry of breakage, question, damage etc. is needed, please tell the following information to the supplier you
ordered or the nearest Hitachi Distributor.
(1) Type (2) Manufacturing number (MFG,NO) (3) Day of purchasing (4) Contents of inquiry
Damage part and its condition Question parts and their contents etc.
In order to shorten impossible working time, standing spare unit is recommended.
1.2.2 WARRANTY OF THE PRODUCT
This product is guaranteed to last for one year after purchase. But, the next case is toll repair, even if within
warranty period.
(1) In case caused by operating mistake, and incorrect repair and modification (2) Trouble caused by reasons except the shipped product. (3) In case of using in range over the value of specification. (4) In case caused by natural calamity, disaster, and secondary disaster,
Warranty mentioned here means warranty for shipped product itself. Damage caused by trouble of shipped
product is not guaranteed. Guarantee is valid only in Japan.
(Effective only Japan)
Toll repair
Any explanation and repair after the warranty period (one-year) shall be charged to the purchaser. And also any explanation and repair out of warranty mentioned above, even within warranty period, shall be charged to the purchaser. If you require the toll repair, please contact your Hitachi Distributor.
1.3 OUTLINE OF THE PRODUCT
If this option printed board is installed to SJ300/L300P series, it is possible to input setting frequency,
acceleration time setting, deceleration time setting, torque limit setting, and position setting in digital.
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CHAPTER 2 INSTALLATION METHOD OF PRINTED BOARD
Option board 1
Option board 2
Guide post for the positioning of option board
Screw holes for fixing option board (M3 screw)
2.1 INSTALLATION METHOD OF PRINTED BOARD
As the following Figure 2-1, exactly connect option board 1 or 2 to the holes of the four corners and the connector part of the back. Be sure to fit them to the guide post for positioning of option printed board and screw holes for fixing. After connecting, fastened the two points of printed board with the fixed screws attached.
Option board
Figure 2-1 Installation of option printed board
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CHAPTER 3 WIRING, CONNECTING
D5D4D3D2D1D0STRB
P24B
CM1
PLCB
SEQ
CMB
D15
D14
D13
D12
D11
D10D9D8D7D6
TM1
TM2
RY
D15
D0
CM1
D14
3.1 TERMINAL ASSIGNMENT OF DIGITAL INPUT OPTION BOARD
Figure 3-1a shows terminal assignment, Figure 3-1b shows terminal standard connection.
TM1
Terminal assignment
Figure 3-1a Terminal assignment
Inverter digital option printed board
SEQ
(Sequence error output terminal)
CMB
(Common terminal)
(Data input signal)
STRB
(Strobe)
TM2
Terminal assignment
(Common terminal)
PLCB
(short circuit)
P24B
Figure 3-1b Terminal standard connection
In case of sink type interface, power is supplied to input terminal (D0 to D15, STRB) by short circuit between
P24B terminal and PLCB terminal.
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CHAPTER 3 WIRING, CONNECTION
DC24V
SJ-DG
P24B
PLCB
CM1
Dn
SJ-DGSCOM
CM1
Dn
PLCB
SJ-DG
DC24
Dn
S
DC24V
COM
DC24
P24
Dn
STRB
3.2 CONNECTION TO PROGRAMABLE CONTROLLER
In case of operating this unit connecting to programable controller, there are 4 patterns of input terminals (Table 3-2a), 2 patterns of output terminals(Table 3-2b). Please connect fitted to the type of programable controller used.
Table 3-2a Connection of Input terminal (Dn, STRB, CM1) to Programable controller
Sink logic Source logic
In case of using internal interface power source In case of using internal interface power source
S
COM
YTR48 type
Output module
Short Circuit
STRB
YTS48 type
Output module
Short Circuit
P24B
DC24V
STRB
In case of using external power source In case of using external power source
P24
PLC
COM
CM1
DC24V
S
YTR48 type
Output module
YTS48 type
Output module
SJ-DG
Table 3-2b Connection of output terminal(SEQCMB) to programable controller
Sink logic Source logic
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SEQ
CMB
DC24V
CMB
COM
CHAPTER 3 WIRING, CONNECTION
DC24V
SJ-DG
3.3 SPECIFICATION OF TERMINAL
Table 3-3 shows specification of terminal.
Table 3-3 Specification of terminal
Terminal
symbol
D15 to D0
(Hereinafter
called as
Input
Dn)
STRB
SEQ
Output
CMB
P24B
Power source
CM1
Note) Never connect to earth of ground.
Terminal name Specification Electric characteristics
Data input terminal
Photo coupler input (1a contact signal)
Strobe terminal
Sink source type (Data take in command signal terminal)
Sequence error signal (Data input error signal
Sink source type output terminal)
Common terminal for sequence error signal output
Common terminal for
sequence error signal output
Note)
DC24V power source for Power source terminal for interface
contact input signal
In case of selecting source
logic, contact input common. Power source terminal
for interface Common terminal
Common terminal for data
input terminal, power source
for interface and strobe
terminal
SJ-DG
Input impedance : 4.7kÙ Allowable
Between SEQ and CMB Voltage drop at on : less than 4V Allowable max. voltage : DC27V Allowable max. current : 50mA
Allowable max. current : 90mA
Note)
3.4 APPLICABLE WIRING
Make sure to use applicable wiring as the following items.
wire that is shield less than 0.5mm
Connect the wire which peeling length of sheathed signal wire is 5 – In case of connecting twist wire, make sure not to loose Use signal wire which max, outside diameter is less than 2.0mm
2.
5
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CHAPTER 4 SETTING
4.1 POSITION OF SETTING SWITCH
Figure 4-1shows position of setting switch.PAC, DIV, BIN, BCD which printed around the dip switch (TYPE) means one time input , 2 dividing input, binary input, BCD input.
4.2 INITIAL SETTING CONDITION OF
PRINTED BOARD
Table 4-2 shows initial setting condition (Setting condition at shipment).
Rotary switch
CODE
Dip switch
TYPE
Figure 4-1 Position of switch
Table 4-2 Initial setting condition
Setting item Switch No. Initial setting
condition
2 PAC (OFF) 1 BIN (OFF)
4.3 SETTING OF INVERTER
Rotary switch
CODE
0 to 0
Table 4-3 shows setting items of the inverter (SJ300, L300 series) related to operating SJ-DG.
Make sure to refer to “CHAPTER 3 OPERATION”, “CHAPTER 4 EXPLANATION OF FUNCTION” of the instruction manual of the inverter, and set exactly.
Table 4-3 Table of setting items of inverter related to SJ-DG
Code Function name Data range Initial data Possible
setting at
operating 00(VR)/01(terminal)/02(operator) /03(RS485)/04(option1) /05(option2)
00(remote)/01(option1) /02(option2)
00(4quadrant individual setting) /01(terminal switch)/02(analog input)/03(option1)/04(option 2)
00(remote)/01(option1) /02(option2)
02 (SJ300) 00 (L300P)
00 X O -
00 X O
00 X O
X X -
A001
P031
B040
P032
Setting frequency destination
One selection of acceleration and deceleration time
Selection of torque limit
Selection of position command
Possible mode
of change at
operating
Note
Only
SJ300
Only
SJ300
(1) In case of setting frequency, make sure to set frequency command destination (A001) to option. (2) In case of setting acceleration and deceleration time, make sure to set acceleration and deceleration time 1
selection (P031) to option. (3) In case of setting torque limit, make sure to set torque limit selection (B040) to option. (4) In case of setting position, make sure to set selection of position command (P032) to option.
4.4 INPUT MODE BY DIP SWITCH AND ROTARY SWITCH
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CHAPTER 4 SETTING
It is possible to select input mode by combination of dip switch and rotary switch on the option printed board.
Table 4-4 shows table of input mode.
Table 4-4 Table of input mode
Dip switch
TYPE CODE Setting resolution
Switch No.
1 2
PAC
(One
time
input
BIN
(Binary
mode at
OFF)
input at
OFF)
/
BCD
(BCD
input at
ON)
Precaution O shows input mode set by switch setting. Make sure not to set switch setting except O because they are for
DIV
(Dividing
input
mode at
ON)
adjustments of factory.
Rotary
switch
Setting
code
0.01Hz 0.1Hz 1Hz Rate 0.01sec 0.1sec 1sec 1% 1pulse
0 O 1 O 2 O 3 O 4 O 5 6 O 0 O 1 O 2 3 O 4 O 5 6 O 7 O 8 9 O A O B
Setting frequency
O
O
O
O
Acceleration and
deceleration time setting
O
O
O
O
Torque
limit
setting
O O
Position
setting
(Viewpoint of table of input mode)
Example 1) In one time input mode, switch setting which sets setting frequency by 1Hz resolution and binary
input.
TYPE CODE
1 2
BIN PAC
2
Example 2) In two dividing input, switch setting which sets setting frequency with 0.1Hz resolution and BCD
input, and in case of setting acceleration and deceleration time by BCD input, 0.1sec.resolution.
TYPE CODE
1 2
BCD DIV
2
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CHAPTER 4 SETTING
4.5 PRECAUTIONS AT SETTING OF SWITCH
(1) In case of setting rotary switch code to (5, 7 to F) in one time input mode, sequence error outputs just after
power on of inverter. (2) In case of setting rotary switch code to (B to F) in 2 dividing input mode, sequence error outputs just after
power on of inverter. (3) In case of (1) or (2), turn off power of inverter and set exactly.
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Setting of dip switch TYPE
5.1 FUNCTION
5.1.1 ONE TIME BINARY INPUT
It is possible to select frequency setting, torque limit setting or
position setting of one time data input by rotary switch CODE.
Figure 5.1.1shows data bit construction of one time binary input.
(Example of setting) In case of setting frequency to 60.0Hz by 0.1Hz
resolution
CHAPTER 5 FUNCTION
1 2
BIN PAC
(Higher)
D15 D14 D13 D12
D11 D10 D 9 D 8 D 7 D 6 D 5 D 4 D 3 D 2 D 1 D 0
Setting
Figure 5.1.1 Data bit construction of one time binary input
(Setting of rotary switch CODE --- 1).
(1) Input value which 60 multiplies 10 to D15 - D0 terminal by 16 bits binary value.
D11 D10 D 9 D 8 D 7 D 6 D 5 D 4 D 3 D 2 D 1 D 0
D12D13D14D15
0 0 0 0 0 0 0 011110000
16 bits data
(1) 60 times10 = 600 ---- 0000001001011000 (Binary) (2) When data input is definite, turn the strobe signal on. (3) Turn the strobe signal off.
Precaution Refer to 5.3 ”DATA INPUT TIMING” for signal input timing.
5.1.2 ONE TIME BCD INPUT
It is possible to select frequency setting, torque limit setting or position setting of one time data input by rotary switch CODE. Figure 5.1.2 shows data bit construction of one time BCD input. (Example of setting) In case of setting frequency to 30.0Hz resolution by
0.01Hz (Setting of rotary switch CODE ---- 1)
(Lower)
Setting of dip switch TYPE
1 2
BCD PAC
(1) Input value which 30 multiplies 100 to D15 to D0 terminal by BCD value.
(Higher)
D15 D14 D13 D12
Setting data 4
(2) When data input is definite, turn the strobe signal on. (3) Turn the strobe signal off.
30 times100 = 3000 ---- 0011000000000000 (binary)
(Lower)
D11 D10 D 9 D 8 D 7 D 6 D 5 D 4 D 3 D 2 D 1 D 0
Setting data 3 Setting data 2 Setting data 1
Figure 5.1.2 Data bit construction of one time BCD input
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CHAPTER 5 FUNCTION
D11 D10 D 9 D 8 D 7 D 6
D12D13D14D15
1 0 0 0 0 0 0 000000100
Setting data 4 Setting data 3 Setting data 2 Setting data 1
Precaution Refer to 5.3 ”DATA INPUT TIMING” for signal input timing.
D 5 D 4 D 3 D 2 D 1 D 0
5.1.3 TWO DIVIDING BINARY INPUT
It is possible to change setting data by twice input of data, higher data
Setting of dip switch TYPE
1 2
and lower data. And it is possible to select frequency setting, torque limit setting, acceleration and deceleration time setting or position setting by
BIN DIV
change of classification code (Refer to Figure 5.2 Table of classification code.). Setting resolution can be selected by rotary switch CODE.
Figure 5.1.3 shows data bit construction of the input binary data divided into two.
(Higher)
D15 D14 D13 D12
Higher or Lower classification code
D11 D10 D 9 D 8 D 7 D 6 D 5 D 4 D 3 D 2 D 1 D 0
Setting data of higher 8bits or lower 8 bints
(Lower)
Figure 5.1.3 Data bit construction of the input binary data divided into two
(Example of setting) In case of setting frequency to resolution 0.01Hz
(Setting of rotary switch CODE --- 0, 1, 2
(1) Converse value which 60 multiply 100 to 16 bits binary value. And then input higher 8 bits to D7 to D0
terminal, higher code of setting frequency to D15 to D8 terminal.
60×100 = 6000 0001011101110000 (Binary)
D11 D10 D 9 D 8 D 7 D 6 D 5 D 4 D 3 D 2 D 1 D 0D12D13D14D15
0 0 0 0 0 1 1 101100000
Higher code setting frequency
Higher 8 bits setting data
(2) When data input is definite, turn strobe signal on. (3) Turn strobe signal off. (4) Input remaining data, lower 8 bits to D7 to D0 terminal, and D15 to D8terminal to lower code of setting
D11 D10 D 9 D 8 D 7 D 6 D 5 D 4 D 3 D 2 D 1 D 0D12D13D14D15
0 0 1 0 1 0 0 001100000
Lower code setting frequency
Lower 8 bits setting data
frequency. (5) When data input is definite, turn strobe signal on. (6) Turn strobe signal off.
Precaution Refer to 5.3 ”DATA INPUT TIMING” for signal input timing.
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CHAPTER 5 FUNCTION
5.1.4 TWO DIVIDING BCD INPUT
It is possible to change setting data by twice input of data, higher data
and lower data. And it is possible to select frequency setting, torque limit setting, acceleration and deceleration time setting, or position setting by
Setting of dip switch TYPE
1 2
BCD DIV
change of classification code (Refer to Figure 5.2 Table of classification code.). Setting resolution can be selected by rotary switch CODE.
(Example of setting) In case of setting acceleration time to 60.0sec by 0.1sec resolution
D11 D10 D 9 D 8 D 7 D 6 D 5 D 4 D 3 D 2 D 1 D 0D12D13D14D15
0 0 1 0 1 0 0 001100000
Lower code setting frequency
Lower 8 bits setting data
Figure 5.1.4 Data bit construction of the input BCD data divided into two
(Setting of rotary switch CODE ---- 1, 4, 7, A)
(1) Converse value which 60 multiply 10 to binary value of BCD. And then input higher 2-figure data to D7 to
D0 terminal, acceleration time setting higher code to D15 to D8 terminal.
60×10 = 600 0000011000000000 (Binary)
D11 D10 D 9 D 8 D 7 D 6 D 5 D 4 D 3 D 2 D 1 D 0D12D13D14D15
0 1 0 0 0 1 1 000000000
Acceleration time setting higher code
Higher 2-figure setting data
(2) When data input is definite, turn the strobe signal on. (3) Turn the strobe signal off. (4) Input remaining data, lower 8 bits to D7 to D0 terminal, and D15 to D8 terminal to lower code of setting
frequency.
D11 D10 D 9 D 8 D 7 D 6 D 5 D 4 D 3 D 2 D 1 D 0D12D13D14D15
0 1 1 0 0 0 0 000000000
Acceleration time setting lower code
Lower 2-figure setting data
(5) When data input is definite, turn the strobe signal on. (6) Turn strobe signal off.
Precaution Refer to 5.3 ”DATA INPUT TIMING” for signal input timing.
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CHAPTER 5 FUNCTION
5.2 CLASSIFICATION CODE
Table 5.2 shows table of classification code. Make sure to input classification code in order, higher code and then lower code.
Setting frequency (Higher) 00000000 0 Setting frequency (Lower) 00000001 1 Torque limit setting (Higher) 00000010 2 Torque limit setting (Lower) 00000011 3 Acceleration time setting (Higher) 00000100 4 Acceleration time setting (Lower) 00000101 5 Deceleration time setting(Higher) 00000110 6
5.3 DATA INPUT TIMING
5.3.1 TIMING AT ONE TIME INPUT
MO
Deceleration time setting(Lower) 00000111 7 Position setting (Higher) 00001000 8 Position setting (Lower) 00001001 9
DE
Take in data in on level that strobe signal. Let on/off time of strobe signal be more than 20ms. Be in state of on. And if data indefinite area is more than 5ms, turn strobe signal off in order to satisfy Figure 5.3.1 timing chart of one time data input.
Table 5.2 Table of classification code
Classification code
Setting item
(D15 - D8)
Binary Hexadecimal
Dn
(n=0-15)
More than 0ms
STRB
SEQ
(Sequence error output)
OFF
Data indefinite
Data definite
period
more than 20ms
Normal data
OFF
period
within 5ms
Abnormal data Normal data Normal data
Data indefinite
period
within 5ms
Data definite
period
more than 20ms
ON ON
More than 20ms
ON
Data definite
more than 20ms
More than 20ms
period
More than 20ms
Data indefinite
period
within 5ms
Data definite
period
more than 20ms
More than 0ms
OFF
OFF
Within 20ms Within 20ms
At load current 20mA
Precaution If Figure 5.3.1 timing chart is not satisfied, be careful because of possibility of taking in error
data.
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CHAPTER 5 FUNCTION
M
5.3.2 TIMING AT TWO DIVIDING DATA INPUT
Take in data in on-edge of strove signal. Let on/off time of strobe signal be more than 20ms. And let off time of
strobe signal be more than 20ms,
Dn
(n=0-15)
STRB
SEQ
(Sequence error output)
Data definite
period
Normal data Abnormal data Normal data
More than 0ms More than 0ms More than 0ms
ON
OFF OFF OFFOFF
More than
20ms
More than
20ms
OFF
Data definite
period
ON ON
More than
20ms
Within 20ms Within 20ms
More than
20ms
Data definite
period
More than
20ms
ON
OFF
At load current 20mA
Figure 5.3.2 Timing chart of two dividing data input
Precaution If Figure 5.3.2 timing chart is not satisfied, be careful because of possibility of taking in error
data.
5.4 NOTICE AT DATA INPUT
While inputting the data by terminal of SJ-DG, notice the following items. (1) Each input is possible to set within data range of the inverter in every setting item. If inputting without data
range, sequence error is outputted and data input is invalid (previous data is kept).
(2) If classification code is inputted in dividing input mode, make sure to input classification code in order, higher
code, and then lower code. If lower code is inputted at first, sequence error is outputted and data input is invalid (previous data is kept)
(3) Re-input of correct data, or reset of inverter, or power off carries out cancellation of sequence error. And, if
two times input are correct in dividing input mode, they are cancelled just after second input. (4) If a code without codes in table of classification is inputted, sequence error is outputted. (5) In case of trip of inverter, data input is invalid. Make sure to reset inverter and re-input. (6) When each command destination of inverter is not set to option board put on, do not input data. (7) If setting frequency is input in “rate”, do the following process below.
(Example) If 75% of max frequency is set, input
MI
in
×= 75.0
rate
75.0
input data full scale
Switch type 1
BIN 65535
I is
in
Input data full scale value(M)
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CHAPTER 5 FUNCTION
M
However, f Hz set actually is calculated in
I
fin=
and, value which is ignored less than is setting frequency.
F
max
BCD 9999
F max frequency Hz
max
14
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