Hitachi SJ100 User Manual

Actual Size (SJ100-004NFE, 004NFU)
Sensorless Vector Control
All Rights Reserved,Copyright ©2002,Hitachi,Ltd.
The torque calculation software (sensorless vector control) developed by Hitachi ensures accurate torque control throughout the entire frequency range, even with general purpose motors.
• High starting torque of 200%or more (3.7kW~ : 180% or more)
• 100% continuous operating torque within a 1:10 speed range (6 to 60 Hz/5 to 50 Hz) without motor de-rating. (3.7kW~: 1:3
(
20~60Hz))
Precise torque regulation using senseless
vector control!
The small inverter
with the power of a big one
The small inverter
with the power of a big one
1
Example of SJ100-015NFE with Hitachi 1.5kW 4 pole totally enclosed type motor
P1~4
P5
P6~7
P8
P9~12
P13
P14
P15
P16
P17~18
W Features
W Standard Specifications
W Dimensional Drawings
W Operation
W Function List
W Terminal Functions
W Protective Functions
W Connection Diagram
W Applicable Wiring Apparatus and Options
W For Correct Operation
C ONTENTS
XAuto tuning to set motor constants X Second motor setting (Provision to set second motor constants) X PID control provided as standard X 16–stage multispeed operation X Instantaneous power failure retry
(frequency stabilization)
X Intelligent terminal system
allows you to select only the necessary functions from a full lineup of enhanced functions.
X FAN ON/OFF selection
to provide longer cooling fan life
X Incorporated rush current
prevention circuit
Advanced Functions Condensed in One Unit
2
3
The SJ100 can be started by pressing the RUN button or receiving an external signal through the terminal. Speed can be changed by standard potentiometer, keypad or external signals. Functions are grouped for quick, easy setting.
Simple Operation By keypad or external
input signals
Installation space is reduced by 56% from the J100 Series and 11% from the compact L50 Series. This allows downsizing of your system installation.
Compact Size Saves Space
The powerful and intelligent SJ100 inverter series solves your applications requirements for high torque at low speeds. [Dynamic braking circuit incorporated as standard]
X CONVEYOR X TRUCK X EXTRUDER X MIXER X LIFT etc.
Perfect matching to Constant torque load
Compact, Powerful, Intelligent
and Easy to Use
Compact, Powerful, Intelligent
and Easy to Use
4
Applicable motor rating (kW)
Series name
E:European version for Europe, Australia, Singapore,etc. U:UL version for North America
F:Operator panel equipped
Input power specification L:Three-phase 200V class N:Single-/three-phase 200V class H:Three-phase 400V class
Applicable motor rating
SJ100-004 N F E
Single-/Three­phase 200V
Eurpean Version (xxE type)
UL Version (xxUtype)
NFE type
LFU type
Three-phase 200V
NFU type
Three-phase 400V
HFE type HFU type
Single-/Three­phase 200V
Device Net Compatible [
SJ100DN
] (xxE type) (xxUtype)
NFE type
LFU type
Three-phase 200V
NFU type
Three-phase 400V
HFE type HFU type
Model Type List
0.2 0.4 0.55 0.75 1.1 1.5 2.2 3.0 3.7 4.0 5.5 7.5
002 0.2kW 075 7.5kW
The SJ100 Series of world standard machines provide global performance.
X European low–voltage directive compliant, EMC directive compliant
(with dedicated noise filter)
X UL, c–UL standards X C–Tick (Australian EMC requirment, with dedicated noise filter)
The line-up includes models
compatible with DeviceNet.
Network-Compatible World Standard Machine
Expands Global Business
<CE > <UL>
<C–UL>
<C–Tick>
Standard Specifications
Item 200 V Class 400 V Class
Model (SJ100-) Protective structure:
IP20
Applicable motor(kW) Rated capacity(kVA)(240V/460V)
Rated input voltage
1-phase : 200~240V+5%/-10%, 50/60Hz +/-5%
3-phase380~460+/-10%,50/60Hz+/-5%
3-phase : 200~230V+10%/-10%,50/60Hz+/-5% (037~075LFU :3-phase only)
Rated output voltage
3-phase 200~240V (corresponding to input voltage)
3-phase 380~460V (corresponding to input voltage)
Rated output current (A) Control method Sine-wave pulse width modulation (PWM) control Output frequency range* 4 0.5 ~ 360 Hz
Frequency accuracy
Digital command:
w 0.01% of the Max. frequency
Analog command: w 0.1% (25
!
Cw10!C) of the Max. frequency
Frequency setting resolution
Digital: 0.1 Hz, Analog: Max. frequency/1000
Volt./Freq. characteristic*5 V/F optionally variable, V/F control (constant torque, reduced torque), sensorless vector control Overload current rating 150%, 60 seconds Acceleration/deceleration time
0.1~3000 sec. (linear or S-curve acceleration/deceleration), second acceleration/deceleration setting available
Starting torque*6
200%or more 180%or more 200%or more 180%or more
Dynamic braking *7
Approx. 100%
Approx.70%
Approx.20%
Approx. 100% Approx. 70%
Approx.20%
(without external resistor) Dynamic braking *7
Approx. 150%
Approx.100% Approx.80%
Approx.150% Approx.100%
Approx.80%
(with external resistor)
Operating frequency, time, and braking force variable
Up ( ) and down ( ) keys/Value setting keys
Analog setting
0~10 VDC (input impedance 10k
Ω)
4~20mA (input impedance 250), Potentiometer: 1kto 2k(2W) Variable resister
Run/Stop (Forward/Reverse run change by command)
Forward run/stop, Reverse run/stop Operation command available at terminal assignment (1a/1b selectable)
FW ( Forward run comand) , RV ( reverse run command), CF1~CF4 (multi-stage speed setting ) , JG ( jogging command ), 2CH (2-stage acceleration/deceleration command), FRS (free run stop command ), EXT (external trip), USP (USP function ), SFT (
software lock
), AT (analog current input select signal), RS (Reset), PTC (Thermal protection), DB(external DC braking command), SET(2nd setting selection), UP (remote control, acceleration), DWN (remote control, deceleration)
RUN (running signal), FA1,2 (frequency arrival signal), OL (overload advance notice signal), OD (deviation signal at PID control), AL (alarm signal)
PWM output; Select analog output frequency monitor, analog output current monitor or digital output frequency monitor
Alarm output contact OFF for the inverter alarm (1C contact output) (possible to change to ON for the alarm)
Other functions
AVR function, curved acceleration/deceleration, upper and lower limiters, 16-stage speed, fine adjustment of start frequency, carrier frequency change (0.5to16Kz ) frequency jump, gain and bias settung, process jogging, electronic thermal level adjustment, retry function, trip history monitor, 2nd setting selection, auto tuning, fan on/off selection
Protective function
Overcurrent, overvoltage, undervoltage, overload, extreme high temperature, CPU error, memory error, ground fault detection at startup, internal communication error,electronic thermal, CT error
-
10~50!C (*9)/-25~70!C (*10)/20~90% (no condensation)
5.9 m/s
2
(0.6G), 10~55 Hz
Altitude 1,000 m or less, indoors (no corrosive gases or dust)
Coating color Munsell 8.5YR6.2/0.2,cooling fins in base color of aluminum Option
Remote operator unit, copy unit, cables for the units, braking unit, braking resistor, AC reactor, DC reactor, noise filter
Weight(kg)
Input signal
Output
signal
Operating environment
Frequency setting
Forward /Reverse run
DC braking
Digital operator panel
Potentiometer External signal *8 Digital operator panel External signal
Intelligent input terminal
Intelligent output terminal
Frequency monitor
Ambient/storage temperature/humidity
Vibration *11
Location
*1: The protection method conforms to JEM1030. *2: The applicable motor refers to Hitachi standard 3-phase motor (4-pole). To use
other motors, care must be taken to prevent the rated motor current from exceeding the rated output current of the inverter.
*3: The output voltage decreases as the main power supply voltage decreases. (Except
for use of the AVR function)
*4: To operate the motor beyond 50/60 Hz, consult the motor manufacturer about the
maximum allowable rotation speed. *5: SLV selected, set carrier frequency more than 2.1kHz. *6: At the rated voltage when using a Hitachi standard 3-phase, 4-pole moter.(When
selecting high starting torque flux vector contlrol) *7: The braking torque at capacitive feedback is the average deceleration torque at the
shortest deceleration (stoppage from 50 Hz) of the motor itself. It is not the continuous regenerative braking torque. And the average deceleration torque varies with motor loss. This value decreases when operating beyond 50/60 Hz. If a large regeneration torque is required, the optional braking resistor should be used.
*8: The frequency command is the maximum frequency at 9.8 V for input voltage 0 ~ 10
VDC, or at 19.6 mA for input current 4 ~ 20 mA. If this characteristic is not convenient, contact your Hitachi sales representative.
*9: To use the inverter at 40
!
C or higher, reduce carrier frequency 2.1kHz and derate
output current 80%, and remove the top cover. *10: The storage temperature refers to the short-term temperature during transport. *11: Conforms to the test method specified in JIS C0040 (1999). For the model types
excluded in the standard specifications, contact your Hitachi sales representative.
5
1
2
5.5
10.3
7.5
12.7
4.0
6.8
3.0
6.2
2.2
4.3
1.5
3.0
0.75
1.9
0.4
1.1
7.5
13.3
5.5
9.9
3.7
7.2
2.2
4.5
1.5
3.3
1.1
2.0
0.75
1.6
0.55
1.2
0.4
1.0
0.2
0.6
13 168.67.85.53.82.51.5322417.511.08.05.04.03.02.61.6
055HFE 055HFU
075HFE 075HFU
040HFE 040HFU
030HFE
-
022HFE 022HFU
015HFE 015HFU
007HFE 007HFU
004HFE
004HFU
-
075LFU
-
055LFU
-
037LFU
022NFE
022NFU
015NFE 015NFU
011NFE
-
007NFE 007NFU
005NFE
-
004NFE 004NFU
002NFE 002NFU
5.75.52.82.81.81.71.71.35.75.52.82.82.21.31.30.850.850.7
Braking
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